An automatic feeding and discharging mechanism for carton processing

Abstract

The utility model provides a kind of automatic feeding and discharging mechanism for carton processing.The automatic feeding and discharging mechanism for carton processing includes: the conveying structure is installed in the top of adjusting chassis, one side of the conveying structure is equipped with support frame, the top of the support frame is equipped with second adjusting assembly, the top of the second adjusting assembly is equipped with first feeding assembly and second feeding assembly respectively, the second feeding assembly is by support frame, placement plate, second adjusting screw, two side plates, two fixed plates, two movable frame, two second slide bars and drive structure.The automatic feeding and discharging mechanism for carton processing provided by the utility model greatly improves feeding efficiency, reduces equipment waiting time, multiple stations work alternately, can make feeding process almost continuous, effectively improves carton processing overall capacity, reduces manual labor intensity, workers only need to supplement paperboard when each station is idle, without paying attention to feeding progress all the time.

Description

Technical Field

[0001] This utility model relates to the field of automated loading and unloading technology in cardboard box processing, and in particular to an automated loading and unloading mechanism for cardboard box processing. Background Technology

[0002] Cardboard boxes are the most widely used packaging products. Depending on the materials used, there are corrugated cardboard boxes, single-layer cardboard boxes, etc., and there are various specifications and models. Cardboard boxes commonly have three or five layers, while seven layers are less common. Each layer consists of linerboard, corrugated paper, core paper, and face paper. Linerboard and face paper are made of kraft paper or kraft paper, while corrugated paper is used for the core paper.

[0003] The loading and unloading mechanism for cardboard box processing is a key component of automated production lines. Its function is to achieve automatic supply of cardboard raw materials and orderly output of finished products, reducing manual intervention. Generally, it uses devices such as conveyor rollers, suction cups, or robotic arms, along with sensors to detect positions, to separate stacked cardboard pieces one by one and transport them to processing equipment.

[0004] Traditional single-station loading methods often require all the cardboard on the pallet to be transferred before the pallet can be freed for the next loading. During this period, the pallet is in a waiting state, which seriously affects the loading efficiency.

[0005] Therefore, it is necessary to provide an automated loading and unloading mechanism for carton processing to solve the above-mentioned technical problems. Utility Model Content

[0006] This invention provides an automated loading and unloading mechanism for cardboard box processing, which solves the problem that the single-station loading method requires stopping the machine to replenish cardboard after loading is completed, which affects the loading efficiency and continuity.

[0007] To solve the above-mentioned technical problems, the automated loading and unloading mechanism for carton processing provided by this utility model includes: an adjustable base frame;

[0008] A conveying structure is installed on top of an adjusting base frame. A support frame is installed on one side of the conveying structure. A second adjusting component is installed on top of the support frame. A first feeding component and a second feeding component are respectively installed on top of the second adjusting component. The second feeding component consists of a support frame, a placement plate, a second adjusting screw, two side plates, two fixed plates, two movable frames, two second slide rods, and a drive structure. The support frame is installed on top of the second adjusting component. The second adjusting screw and the two second slide rods are installed inside the support frame. The two movable frames are installed on the outer surfaces of the second adjusting screw and the two second slide rods. The two fixed plates are respectively used to install the two side plates on top of the two movable frames. Monitoring components are installed on both the first feeding component and the second feeding component. The drive structure is installed on one side of the support frame to provide rotational driving force for the second adjusting screw.

[0009] The processing equipment is installed on the top of the conveying structure. A fixed frame is installed on the top of the conveying structure near one side. A first adjusting component is installed on the top of the inner wall of the fixed frame through a stabilizing frame. An adsorption component is installed at the bottom of the first adjusting component.

[0010] The monitoring component can monitor the amount of cardboard on the feeding structure. The structure and principle of the first feeding component and the second feeding component are the same. The first adjustment component includes a housing, a threaded rod, a slide rod and an internal threaded frame, which are used to adjust the position of the adsorption component left and right.

[0011] Preferably, a control box with a door is installed on the top of the adjusting base, and an operation panel is installed on the front of the conveying structure;

[0012] Operating parameters can be set on the control panel, and a lock is installed on the door.

[0013] Preferably, the second adjustment assembly includes a fixed frame, two internal threaded brackets, a first adjusting screw, two first sliding rods, and a drive assembly. The fixed frame is installed on the top of the support frame. The first adjusting screw and the two first sliding rods are installed inside the fixed frame. The two internal threaded brackets are installed on the outer surfaces of the first adjusting screw and the two first sliding rods. The drive assembly is installed on one side of the fixed frame to provide rotational driving force for the first adjusting screw.

[0014] The internal threaded bracket is threadedly connected to the first adjusting screw, and the internal threaded bracket is slidably connected to the first sliding rod.

[0015] Preferably, the adjustable base includes a base plate, a mounting structure, and an adjusting structure, wherein the mounting structure is used to install the adjusting structure on the bottom of the base plate.

[0016] Preferably, the adsorption assembly includes a telescopic component, a movable plate, an adsorption structure, and an auxiliary structure. The movable plate is installed at the bottom of the first adjustment component, the telescopic component is installed at the top of the movable plate, the adsorption structure is installed at the telescopic end of the telescopic component, and the auxiliary structure is installed on one side of the movable plate.

[0017] The auxiliary structure is used to help align the adsorption structure with the cardboard.

[0018] Preferably, the drive assembly includes a protective shell, an angle sensor, and a drive component, wherein the protective shell is mounted on one side of the fixed frame, and the drive component is mounted inside the protective shell;

[0019] The angle sensor is mounted on the drive component.

[0020] Preferably, a support plate is installed on the other side of the conveying structure at both the front and back positions, a feeding rack is directly installed on the two support plates, and a first buffer pad is installed on the adjacent side of the two support plates.

[0021] The first cushioning pad provides lateral protection.

[0022] Preferably, a limiting plate is installed at the other end of the unloading rack, and a second buffer pad is installed on the side of the limiting plate near the conveying structure;

[0023] The second cushioning pad is made of the same material as the first cushioning pad.

[0024] Compared with related technologies, the automated loading and unloading mechanism for cardboard box processing provided by this utility model has the following advantages:

[0025] This invention provides an automated loading and unloading mechanism for cardboard box processing. To improve the loading efficiency of cardboard box processing, a support frame with a second adjustment component is installed on one side of the conveying structure. Then, the first and second loading components are installed on the second adjustment component. The second adjustment component can drive the first and second loading components to move back and forth to align with the conveying structure, facilitating the loading of the adsorption components. The second loading component consists of a support frame, a placement plate, a second adjustment screw, a side plate, a fixed plate, a movable frame, a second slide rod, and a drive structure. The second adjustment screw drives the two side plates to move closer together, clamping the cardboard and preventing it from shaking during loading. This design greatly improves loading efficiency, reduces equipment waiting time, and allows multiple workstations to work alternately, making the loading process almost continuous. This effectively increases the overall production capacity of cardboard box processing, reduces manual labor intensity, and allows workers to replenish cardboard only when each workstation is idle, without having to constantly monitor the loading progress, thus reducing frequent manual operations. Attached Figure Description

[0026] Figure 1 A schematic diagram of the structure of the first embodiment of the automated loading and unloading mechanism for cardboard box processing provided by this utility model;

[0027] Figure 2 This invention provides a structural schematic diagram of the first adjusting screw;

[0028] Figure 3 A structural schematic diagram of the telescopic component is provided for this utility model;

[0029] Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown;

[0030] Figure 5 Provided for this utility model Figure 3 An enlarged view of point B shown;

[0031] Figure 6 A structural schematic diagram of the driving component is provided for this utility model;

[0032] Figure 7 A schematic diagram of the structure of the second embodiment of the automated loading and unloading mechanism for cardboard box processing provided by this utility model;

[0033] Figure 8 A schematic diagram of the structure of the second buffer pad provided by this utility model.

[0034] The diagram is labeled as follows: 1. Adjustable base frame; 101. Base plate; 102. Mounting structure; 103. Adjustable structure.

[0035] 2. Operation panel; 3. Control box; 4. Box door; 5. Conveying structure; 6. Processing equipment; 7. Fixing frame;

[0036] 8. Adsorption component; 801. Telescopic component; 802. Movable plate; 803. Adsorption structure; 804. Auxiliary structure;

[0037] 9. Stabilizer; 10. First adjustment assembly; 11. First feeding assembly;

[0038] 12. Second feeding assembly; 121. Support frame; 122. Placement plate; 123. Second adjusting screw; 124. Side plate; 125. Fixed plate; 126. Movable frame; 127. Second sliding rod; 128. Drive structure.

[0039] 13. Second adjustment assembly; 131. Fixing frame; 132. Internal threaded bracket; 133. First adjustment screw; 134. First slide rod; 135. Drive assembly; 1351. Protective shell; 1352. Angle sensor; 1353. Drive component.

[0040] 14. Support frame, 15. Monitoring component, 16. Support plate, 17. Limiting plate, 18. Unloading rack, 19. First buffer pad, 20. Second buffer pad. Detailed Implementation

[0041] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0042] First Embodiment

[0043] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 ,in, Figure 1 A schematic diagram of the structure of the first embodiment of the automated loading and unloading mechanism for cardboard box processing provided by this utility model; Figure 2 This invention provides a structural schematic diagram of the first adjusting screw; Figure 3 A structural schematic diagram of the telescopic component is provided for this utility model; Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown; Figure 5 Provided for this utility model Figure 3 An enlarged view of point B shown; Figure 6 This invention provides a structural schematic diagram of the driving component. The automated loading and unloading mechanism for carton processing includes: an adjustable base frame 1;

[0044] A conveying structure 5 is installed on top of an adjusting base frame 1. A support frame 14 is installed on one side of the conveying structure 5. A second adjusting assembly 13 is installed on top of the support frame 14. A first feeding assembly 11 and a second feeding assembly 12 are respectively installed on top of the second adjusting assembly 13. The second feeding assembly 12 consists of a support frame 121, a placement plate 122, a second adjusting screw 123, two side plates 124, two fixed plates 125, two movable frames 126, two second sliding rods 127, and a drive structure 128. The support frame 121 is installed on... The second adjusting assembly 13 is located at the top. The second adjusting screw 123 and two second sliding rods 127 are installed inside the support frame 121. Two movable frames 126 are installed on the outer surfaces of the second adjusting screw 123 and the two second sliding rods 127. Two fixed plates 125 are used to install two side plates 124 on the top of the two movable frames 126. Monitoring components 15 are installed on both the first feeding assembly 11 and the second feeding assembly 12. The drive structure 128 is installed on one side of the support frame 121 to provide rotational driving force for the second adjusting screw 123.

[0045] Processing equipment 6 is installed on top of conveying structure 5. A fixed frame 7 is installed on the top of the conveying structure 5 near one side. A first adjusting component 10 is installed on the top of the inner wall of the fixed frame 7 through a stabilizing frame 9. An adsorption component 8 is installed at the bottom of the first adjusting component 10.

[0046] The monitoring component 15 can monitor the amount of cardboard on the feeding structure. The structure and principle of the first feeding component 11 and the second feeding component 12 are the same. The first adjustment component 10 includes a housing, a threaded rod, a slide rod and an internal threaded frame, which are used to adjust the position of the adsorption component 8 left and right. The conveying structure 5 includes a frame, a conveyor belt, a conveyor roller and a drive motor.

[0047] Please refer to Figure 1 The top of the adjusting base frame 1 is equipped with a control box 3 with a door 4, and the front of the conveying structure 5 is equipped with an operation panel 2.

[0048] Operating parameters can be set on the control panel 2, a lock is installed on the door 4, and the control box 3 contains a power switch and a controller for controlling the operation of the equipment.

[0049] Please refer to Figure 1 and Figure 2 The second adjustment assembly 13 includes a fixed frame 131, two internal threaded brackets 132, a first adjusting screw 133, two first sliding rods 134, and a drive assembly 135. The fixed frame 131 is mounted on the top of the support frame 14. The first adjusting screw 133 and the two first sliding rods 134 are mounted inside the fixed frame 131. The two internal threaded brackets 132 are mounted on the outer surfaces of the first adjusting screw 133 and the two first sliding rods 134. The drive assembly 135 is mounted on one side of the fixed frame 131 to provide rotational driving force for the first adjusting screw 133.

[0050] The internal threaded bracket 132 is threadedly connected to the first adjusting screw 133, and the internal threaded bracket 132 is slidably connected to the first sliding rod 134.

[0051] Please refer to Figure 1 and Figure 2 The adjustable base frame 1 includes a base plate 101, a mounting structure 102 and an adjusting structure 103. The mounting structure 102 is used to mount the adjusting structure 103 to the bottom of the base plate 101.

[0052] The threaded connection between the adjustment structure 103 and the mounting structure 102 is used to adjust the smoothness.

[0053] Please refer to Figure 1 , Figure 3 and Figure 5 The adsorption component 8 includes a telescopic component 801, a movable plate 802, an adsorption structure 803, and an auxiliary structure 804. The movable plate 802 is installed at the bottom of the first adjustment component 10, the telescopic component 801 is installed at the top of the movable plate 802, the adsorption structure 803 is installed at the telescopic end of the telescopic component 801, and the auxiliary structure 804 is installed on one side of the movable plate 802.

[0054] The auxiliary structure 804 is used to assist the adsorption structure 803 in aligning with the cardboard. The adsorption structure 803 includes a flexible suction cup, an exhaust pump, airflow and pressure monitoring equipment, and pipes.

[0055] Please refer to Figure 2 and Figure 6 The drive assembly 135 includes a protective shell 1351, an angle sensor 1352, and a drive component 1353. The protective shell 1351 is mounted on one side of the fixed frame 131, and the drive component 1353 is mounted inside the protective shell 1351.

[0056] Angle sensor 1352 is mounted on drive component 1353, and together with the controller, it can precisely control the rotation speed and rotation angle of drive component 1353.

[0057] The working principle of the automated loading and unloading mechanism for cardboard box processing provided by this utility model is as follows:

[0058] A support frame 14 with a second adjustment component 13 is installed on one side of the conveying structure 5. Then, the first feeding component 11 and the second feeding component 12 are installed on the second adjustment component 13. The second adjustment component 13 can move the first feeding component 11 and the second feeding component 12 back and forth to align with the conveying structure 5, facilitating the feeding of the adsorption component 8. The second feeding component 12 consists of a support frame 121, a placement plate 122, a second adjustment screw 123, a side plate 124, a fixed plate 125, a movable frame 126, a second slide rod 127, and a drive structure 128. The second adjustment screw 123 moves the two side plates 124 closer together, clamping the cardboard and preventing it from shaking during feeding. In actual use, the cardboard to be processed is first placed on the first feeding component 11 and the second feeding component 12, respectively. On component 12, the drive structure 128 is then activated to rotate the second adjusting screw 123, which in turn drives the two side plates 124 to move closer together to align the cardboard. Then, the second adjusting component 13 is activated to move the first feeding component 11 or the second feeding component 12 to a position aligned with the conveying structure 5. Then, the first adjusting component 10 cooperates with the adsorption component 8 to adsorb the cardboard on the first feeding component 11 or the second feeding component 12 onto the conveying structure 5. The cardboard is then processed by the processing equipment 6. After the cardboard is fed onto the first feeding component 11 or the second feeding component 12, the second adjusting component 13 is activated to change the position of the first feeding component 11 and the second feeding component 12 to continue feeding. At the same time, the staff can replenish the cardboard to the empty feeding component.

[0059] Compared with related technologies, the automated loading and unloading mechanism for cardboard box processing provided by this utility model has the following advantages:

[0060] To improve the feeding efficiency of carton processing, a support frame 14 with a second adjustment component 13 is installed on one side of the conveying structure 5. Then, the first feeding component 11 and the second feeding component 12 are installed on the second adjustment component 13. The second adjustment component 13 can drive the first feeding component 11 and the second feeding component 12 to move back and forth to align with the conveying structure 5, which facilitates the feeding of the adsorption component 8. The second feeding component 12 consists of a support frame 121, a placement plate 122, a second adjustment screw 123, a side plate 124, a fixed plate 125, a movable frame 126, a second slide bar 127, and a drive structure 128. The second adjustment screw 123 drives the two side plates 124 to move closer to each other, which can clamp the cardboard and prevent the cardboard from shaking during the feeding process. This design greatly improves the feeding efficiency, reduces equipment waiting time, and allows multiple workstations to work alternately, making the feeding process almost continuous. This effectively increases the overall production capacity of carton processing, reduces the intensity of manual labor, and workers only need to replenish cardboard when each workstation is idle. They do not need to pay attention to the feeding progress at all times, reducing frequent manual operations.

[0061] Second Embodiment

[0062] Please refer to the following: Figures 7-8 , Figure 7 A schematic diagram of the structure of the second embodiment of the automated loading and unloading mechanism for cardboard box processing provided by this utility model; Figure 8 This utility model provides a structural schematic diagram of the second buffer pad. Based on the automated loading and unloading mechanism for cardboard box processing provided in the first embodiment of this application, the second embodiment of this application proposes another automated loading and unloading mechanism for cardboard box processing. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0063] Specifically, the difference in the automated loading and unloading mechanism for carton processing provided in the second embodiment of this application is that, please refer to... Figure 7 and Figure 8 The other side of the conveying structure 5 is equipped with support plates 16 at the front and back positions. The two support plates 16 are directly equipped with unloading racks 18. The two adjacent sides of the two support plates 16 are equipped with first buffer pads 19.

[0064] The first buffer pad 19 can provide side protection, and the unloading rack 18 has a certain slope.

[0065] Please refer to Figure 7 and Figure 8 The other end of the unloading rack 18 is equipped with a limiting plate 17, and a second buffer pad 20 is installed on the side of the limiting plate 17 near the conveying structure 5.

[0066] The second cushioning pad 20 is made of the same material as the first cushioning pad 19 and can play a cushioning role.

[0067] Compared with related technologies, the automated loading and unloading mechanism for cardboard box processing provided by this utility model has the following advantages:

[0068] To prevent damage to the cardboard boxes during unloading after processing, a sloped unloading rack 18 is installed on the other side of the conveyor structure 5 via two support plates 16. Then, a limiting plate 17 with a second buffer pad 20 is installed at one end of the unloading rack 18, and two first buffer pads 19 are installed between the two support plates 16. After the processing equipment 6 finishes processing the cardboard boxes, the boxes will move to the unloading rack 18 via the conveyor structure 5 and then fall from the unloading rack 18. During this process, the first buffer pads 19 and the second buffer pads 20 can prevent the cardboard boxes from making hard contact with the limiting plate 17 or the support plate 16, reducing the probability of damage during unloading.

[0069] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automated loading and unloading mechanism for cardboard box processing, characterized in that, include: Adjust the base frame; A conveying structure is installed on top of an adjusting base frame. A support frame is installed on one side of the conveying structure. A second adjusting component is installed on top of the support frame. A first feeding component and a second feeding component are respectively installed on top of the second adjusting component. The second feeding component consists of a support frame, a placement plate, a second adjusting screw, two side plates, two fixed plates, two movable frames, two second slide rods, and a drive structure. The support frame is installed on top of the second adjusting component. The second adjusting screw and the two second slide rods are installed inside the support frame. The two movable frames are installed on the outer surfaces of the second adjusting screw and the two second slide rods. The two fixed plates are respectively used to install the two side plates on top of the two movable frames. Monitoring components are installed on both the first feeding component and the second feeding component. The drive structure is installed on one side of the support frame to provide rotational driving force for the second adjusting screw. The processing equipment is installed on top of the conveying structure. A fixed frame is installed on one side of the top of the conveying structure. A first adjusting component is installed on the top of the inner wall of the fixed frame through a stabilizing frame. An adsorption component is installed at the bottom of the first adjusting component.

2. The automated loading and unloading mechanism for cardboard box processing according to claim 1, characterized in that, A control box with a door is installed on the top of the adjusting base frame, and an operation panel is installed on the front of the conveying structure.

3. The automated loading and unloading mechanism for cardboard box processing according to claim 1, characterized in that, The second adjustment assembly includes a fixed frame, two internal threaded brackets, a first adjusting screw, two first sliding rods, and a drive assembly. The fixed frame is installed on the top of the support frame. The first adjusting screw and the two first sliding rods are installed inside the fixed frame. The two internal threaded brackets are installed on the outer surfaces of the first adjusting screw and the two first sliding rods. The drive assembly is installed on one side of the fixed frame to provide rotational driving force for the first adjusting screw.

4. The automated loading and unloading mechanism for cardboard box processing according to claim 1, characterized in that, The adjustable base includes a base plate, a mounting structure, and an adjusting structure. The mounting structure is used to install the adjusting structure on the bottom of the base plate.

5. The automated loading and unloading mechanism for cardboard box processing according to claim 1, characterized in that, The adsorption assembly includes a telescopic component, a movable plate, an adsorption structure, and an auxiliary structure. The movable plate is installed at the bottom of the first adjustment component, the telescopic component is installed at the top of the movable plate, the adsorption structure is installed at the telescopic end of the telescopic component, and the auxiliary structure is installed on one side of the movable plate.

6. The automated loading and unloading mechanism for cardboard box processing according to claim 3, characterized in that, The drive assembly includes a protective shell, an angle sensor, and a drive component. The protective shell is mounted on one side of the fixed frame, and the drive component is mounted inside the protective shell.

7. The automated loading and unloading mechanism for cardboard box processing according to claim 1, characterized in that, Support plates are installed on both the front and back sides of the conveying structure. A feeding rack is directly installed on the two support plates, and a first buffer pad is installed on the adjacent side of the two support plates.

8. The automated loading and unloading mechanism for cardboard box processing according to claim 7, characterized in that, A limit plate is installed at the other end of the unloading rack, and a second buffer pad is installed on the side of the limit plate near the conveying structure.

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