A material handling apparatus for film production
Patent Information
- Application Number
- CN202522347549.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0003]传统运料设备普遍存在以下缺陷:空间利用率低,固定式支撑架无法根据卷材数量灵活调整堆叠高度,导致设备占地面积大;转运效率低下,多数设备缺乏移动与固定一体化设计,需依赖外部搬运工具(如叉车)转移卷材,操作繁琐且易因震动导致卷材表面损伤;卷材保护不足,硬质支撑结构(如金属托架)直接接触卷材轴芯,转运过程中易因刚性碰撞造成轴芯变形或薄膜边缘破裂
[0012]综上所述,本实用新型具有以下有益效果:本实用新型空间利用率最大化,支撑板采用模块化组装设计,可根据卷材数量灵活调整纵向堆叠层数,大幅减少设备占地空间,适应不同规模的生产场景;转运效率显著提升,底座集成移动轮实现设备自由移位,配合机座底部的固定支脚实现快速定位,免除外部搬运工具依赖,推动气缸驱动调节框架自动推送卷材至支撑板,实现“取-运-放”一体化操作,降低人工搬运强度;卷材防护全面强化,托举座的V型槽内嵌高弹性、低摩擦系数防静电材质弹性垫,包裹式支撑卷材轴芯,有效吸收应力并避免硬接触损伤。
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Figure CN224829123U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film production technology, specifically a material conveying device for film production. Background Technology
[0002] In the film production process, the transfer and storage of roll materials are key links that affect production efficiency and product quality.
[0003] Traditional material handling equipment generally suffers from the following drawbacks: low space utilization, as fixed support frames cannot flexibly adjust the stacking height according to the quantity of rolls, resulting in a large footprint; low transfer efficiency, as most equipment lacks an integrated design for both moving and fixing, requiring external handling tools (such as forklifts) to transfer the rolls, which is cumbersome and prone to damage to the roll surface due to vibration; and insufficient roll protection, as rigid support structures (such as metal brackets) directly contact the roll core, making it easy for rigid collisions during transfer to cause core deformation or film edge breakage. Utility Model Content
[0004] The purpose of this invention is to provide a material handling device for film production, which has the advantages of high space utilization and improved transfer efficiency.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a material feeding device for film production, comprising a base and a base engaging with its side, an adjusting frame slidably provided at the top of the base, an up-and-down movable mounting plate provided on the side of the adjusting frame, two connecting arms slidably provided on one side of the mounting plate, a clamp fixedly provided at the end of the connecting arm away from the mounting plate, a support seat fixedly provided at the top of the base, and multiple support plates assembled together provided above the base, the lower support plate being fixedly connected to the top of the base via a mounting column, a lifting seat fixedly provided at the top of the support plate, a V-shaped groove provided at the top of the support seat and the lifting seat, and an elastic pad provided on the inner side of the V-shaped groove.
[0006] A further feature of this invention is that: an L-shaped support leg is fixedly provided at the bottom of the base, a fixing hole is provided at the bottom of the support leg, a slot is provided on one side of the base, a card seat is fixedly provided on one side of the base to engage with the slot, and a caster is provided at the bottom of the base.
[0007] A further feature of this invention is that: a sliding groove is provided at the top of the base; a sliding block is fixedly provided at the bottom of the adjusting frame, which slides in cooperation with the sliding groove; a connecting frame is fixedly provided between the two sliding blocks; a fixing plate is fixedly provided on the other side of the base; a pushing cylinder is fixedly provided on one side of the fixing plate; and the telescopic end of the pushing cylinder is connected to the top of the connecting frame.
[0008] A further feature of this invention is that: a mounting base is fixedly provided on the top of the adjusting frame; a lifting screw is rotatably provided in the middle of the mounting base; a motor frame is fixedly provided on the top of the adjusting frame; a drive motor is fixedly provided on the top of the motor frame; the transmission shaft of the drive motor is connected to the top of the lifting screw; and a connecting seat that is threadedly connected to the lifting screw is fixedly provided in the middle of the other side of the mounting plate.
[0009] A further feature of this invention is that: a guide seat that slides and engages with the adjusting frame is fixedly provided on the other side of the mounting plate; a second sliding groove is provided on one side of the mounting plate; a second sliding seat that slides and engages with the second sliding groove is fixedly provided at the end of the connecting arm near the mounting plate; a fixed seat is fixedly provided in the middle of one side of the mounting plate; and adjusting cylinders are fixedly provided on both sides of the fixed seat. The telescopic end of the adjusting cylinder is connected to the inner side of the connecting arm.
[0010] A further feature of this invention is that a column is fixedly provided at the bottom end of the support plate located above, and a mounting groove is provided at the top end of the support plate to engage with the bottom end of the column.
[0011] A further feature of this invention is that the bottom of the column is provided with an installation hole, one side of the installation groove is provided with a threaded hole, and an installation bolt that is threadedly connected to the threaded hole is provided inside the installation hole.
[0012] In summary, this utility model has the following beneficial effects: It maximizes space utilization; the support plate adopts a modular assembly design, allowing for flexible adjustment of the longitudinal stacking layers according to the quantity of roll material, significantly reducing the equipment's footprint and adapting to different production scales; it significantly improves transfer efficiency; the base integrates casters to enable free movement of the equipment, and the fixed feet at the bottom of the machine base enable rapid positioning, eliminating the need for external handling tools; the cylinder drives the adjusting frame to automatically push the roll material to the support plate, achieving integrated "pick-up-transport-placement" operation and reducing manual handling intensity; and it comprehensively strengthens roll material protection; the V-groove of the support seat is embedded with a high-elasticity, low-friction coefficient anti-static elastic pad, wrapping around the roll material core, effectively absorbing stress and avoiding hard contact damage. Attached Figure Description
[0013] Figure 1 This is the second three-dimensional structural schematic diagram of the present invention;
[0014] Figure 2 This is one of the three-dimensional structural schematic diagrams of this utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the base of this utility model;
[0016] Figure 4 This is a structural schematic diagram of the base and support plate of this utility model;
[0017] Figure 5 This is a schematic diagram of the mounting plate and connecting arm of this utility model.
[0018] In the diagram: 1. Base; 101. Support leg; 102. Slot; 103. Support base; 104. Slide 1; 105. Slide 1; 106. Adjusting frame; 107. Guide seat; 108. Mounting plate; 109. Slide 2; 1010. Slide 2; 1011. Connecting arm; 1012. Clamp; 1013. Fixed base; 1014. Adjusting cylinder; 1015. Connecting seat; 1016. Mounting base; 1017. 1018. Lifting screw; 1019. Motor frame; 1020. Drive motor; 1021. Connecting frame; 1022. Fixing plate; 1023. Push cylinder; 204. Base; 205. Moving wheel; 206. Card seat; 207. Support plate; 208. Mounting column; 209. Lifting seat; 2000. Elastic pad; 2010. Mounting groove; 2021. Threaded hole; 2022. Column; 203. Mounting hole; 204. Mounting bolt. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings of the embodiments thereof.
[0020] Please see Figures 1-5 In this embodiment of the present invention, a material handling device for film production includes a base 1 and a base 2 that engages with its side. An adjusting frame 106 is slidably mounted on the top of the base 1. A mounting plate 108 that moves vertically is mounted on the side of the adjusting frame 106, enabling the film roll to be transferred to support plates 203 at different heights for placement. Two connecting arms 1011 are slidably mounted on one side of the mounting plate 108. A clamp 1012 is fixedly mounted on the end of the connecting arm 1011 away from the mounting plate 108, using the clamp 1012 to clamp the shafts at both ends of the film roll. A support base 103 is fixedly mounted on the top of the base 1 for placing the film roll. Multiple support plates 203 assembled together are mounted above the base 2. 3. The number of support plates 203 to be assembled can be selected according to the material transportation situation. They can be stacked in the longitudinal direction to reduce the space occupied. The support plate 203 located at the bottom is fixedly connected to the top of the base 2 through the mounting column 204. The top of the support plate 203 is fixedly provided with a support seat 205 to support and place the film roll. The top of the support seat 103 and the support seat 205 are provided with a V-shaped groove, and the inner side of the V-shaped groove is provided with an elastic pad 206. The elastic pad 206 is made of silicone or polyurethane material with high elasticity, low coefficient of friction and antistatic properties. When the shaft cores at both ends of the roll are placed on the surface of the elastic pad 206, the elastic pad 206 can wrap a part of the shaft core, providing a stable support surface, while absorbing stress and avoiding damage caused by hard contact.
[0021] In this embodiment, preferably, the bottom end of the base 1 is fixedly provided with an L-shaped support leg 101, and the bottom of the support leg 101 is provided with a fixing hole so that the base 1 can be fixedly connected to the ground and the position of the base 1 is defined. One side of the base 1 is provided with a slot 102, and one side of the base 2 is fixedly provided with a slot 202 that engages with the slot 102. The position of the base 2 is defined by the engagement between the slot 202 and the slot 102. Furthermore, the sides of the slot 202 and the slot 102 are provided with magnetic adsorption strips that attract each other, further defining the position of the base 2. The bottom end of the base 2 is provided with a moving wheel 201, which can move the base 2 to realize the transfer of the film roll.
[0022] In this embodiment, preferably, the top of the base 1 is provided with a slide groove 104, and the bottom of the adjusting frame 106 is fixedly provided with a slide block 105 that slides in cooperation with the slide groove 104. The sliding cooperation between the slide block 105 and the slide groove 104 guides and limits the movement of the adjusting frame 106. A connecting frame 1020 is fixed between the two slide blocks 105. A fixing plate 1021 is fixed on the other side of the base 1. A push cylinder 1022 is fixed on one side of the fixing plate 1021. The telescopic end of the push cylinder 1022 is connected to the top of the connecting frame 1020. The telescopic end of the push cylinder 1022 can push the adjusting frame 106 to move by telescopically extending and retracting, pushing the rolled film material onto the support seat 205 on the support plate 203.
[0023] In this embodiment, preferably, a mounting base 1016 is fixedly provided on the top of the adjusting frame 106, a lifting screw 1017 is rotatably provided in the middle of the mounting base 1016, a motor frame 1018 is fixedly provided on the top of the adjusting frame 106, a drive motor 1019 is fixedly provided on the top of the motor frame 1018, the transmission shaft of the drive motor 1019 is connected to the top of the lifting screw 1017, and a connecting seat 1015 threadedly connected to the lifting screw 1017 is fixedly provided in the middle of the other side of the mounting plate 108. The drive motor 1019 can drive the lifting screw 1017 to rotate, thereby driving the mounting plate 108 to rise and fall.
[0024] In this embodiment, preferably, a guide seat 107 that slides with the adjusting frame 106 is fixedly provided on the other side of the mounting plate 108, which guides and limits the lifting and lowering of the mounting plate 108. A second slide groove 109 is provided on one side of the mounting plate 108, and a second slide block 1010 that slides with the second slide groove 109 is fixedly provided at the end of the connecting arm 1011 near the mounting plate 108. The sliding engagement between the second slide block 1010 and the second slide groove 109 guides and limits the movement of the connecting arm 1011. A fixed base 1013 is fixedly provided in the middle of one side of 108. An adjusting cylinder 1014 is fixedly provided on both sides of the fixed base 1013. The two adjusting cylinders 1014 are controlled by a synchronous controller so that the telescopic ends of the two adjusting cylinders 1014 extend and retract synchronously. The telescopic ends of the adjusting cylinders 1014 are connected to the inner side of the connecting arm 1011. The telescopic ends of the adjusting cylinders 1014 retract to drive the connecting arm 1011 to move inward, thereby clamping and fixing the core of the roll material through the two clamps 1012.
[0025] In this embodiment, preferably, the bottom end of the upper support plate 203 is fixedly provided with a column 209, and the top end of the support plate 203 is provided with a mounting groove 207 that engages with the bottom end of the column 209. The engagement between the column 209 and the mounting groove 207 can complete the assembly of the multi-layer support plate 203, making material handling more flexible.
[0026] In this embodiment, preferably, the bottom of the column 209 is provided with a mounting hole 2010, and one side of the mounting groove 207 is provided with a threaded hole 208. Inside the mounting hole 2010, there is a mounting bolt 2011 that is threadedly connected to the threaded hole 208. The threaded engagement between the mounting bolt 2011 and the threaded hole 208 can further increase the stability of the assembly of adjacent support plates 203.
[0027] In use, the rolled film after production is placed on the support base 103. The equipment is moved to the roll storage area by the moving wheels 201 at the bottom of the base 2. The L-shaped support legs 101 at the bottom of the machine base 1 are anchored to the ground through fixing holes. The card slots 202 on the side of the base 2 are embedded into the card slots 102 of the machine base 1, and the magnetic adsorption strips automatically adsorb, doubly fixing the position of the base 2. The drive motor 1019 starts, driving the lifting screw 1017 to rotate, so that the mounting plate 108 is raised and lowered along the guide seat 107 to the height of the roll core. The synchronous controller starts the adjusting cylinders 1014 on both sides, and the retracting telescopic end pulls the connecting arm 1011 to slide inward. The clamping seat 1012 clamps the two ends of the roll core. The drive motor 1019 adjusts the height of the mounting plate 108 so that the clamped roll is aligned with the lifting seat 20 of the target support plate 203. 5. Alignment; The telescopic end of the push cylinder 1022 pushes the connecting frame 1020, causing the slide block 105 to slide along the slide groove 104, pushing the adjusting frame 106 and the roll material as a whole above the support plate 203; The adjusting cylinder 1014 extends, the connecting arm 1011 moves outward, the clamp 1012 releases the shaft core, and the roll material falls into the V-groove of the support seat 205. The shaft core contacts the elastic pad 206 (high elasticity antistatic silicone / polyurethane material). The pad wraps around the shaft core and absorbs impact stress to avoid hard contact damage; The column 209 at the bottom of the upper support plate 203 is inserted into the mounting groove 207 at the top of the lower support plate 203 to achieve modular stacking. The mounting bolt 2011 passes through the mounting hole 2010 at the bottom of the column 209 and is screwed into the threaded hole 208 of the support plate 203 to enhance structural stability.
[0028] The above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. A material handling device for film production, comprising a base (1) and a base (2) engaging with its side, characterized in that, An adjusting frame (106) is slidably provided at the top of the base (1). An up-and-down movable mounting plate (108) is provided on the side of the adjusting frame (106). Two connecting arms (1011) are slidably provided on one side of the mounting plate (108). A clamp (1012) is fixedly provided at the end of the connecting arm (1011) away from the mounting plate (108). A support base (103) is fixedly provided at the top of the base (1). Multiple support plates (203) assembled together are provided above the base (2). The support plate (203) located below is fixedly connected to the top of the base (2) through a mounting column (204). A lifting seat (205) is fixedly provided at the top of the support plate (203). A V-shaped groove is provided at the top of the support base (103) and the lifting seat (205), and an elastic pad (206) is provided on the inner side of the V-shaped groove.
2. The material handling equipment for film production according to claim 1, characterized in that: The base (1) is fixedly provided with an L-shaped support leg (101) at the bottom. The support leg (101) has a fixing hole at the bottom. The base (1) has a slot (102) on one side. The base (2) has a slot seat (202) fixedly provided on one side, which engages with the slot (102). The base (2) has a caster wheel (201) at the bottom.
3. The material handling equipment for film production according to claim 1, characterized in that: The top of the base (1) is provided with a sliding groove (104), and the bottom of the adjusting frame (106) is fixedly provided with a sliding block (105) that slides in cooperation with the sliding groove (104). A connecting frame (1020) is fixedly provided between the two sliding blocks (105). A fixing plate (1021) is fixedly provided on the other side of the base (1). A push cylinder (1022) is fixedly provided on one side of the fixing plate (1021). The telescopic end of the push cylinder (1022) is connected to the top of the connecting frame (1020).
4. The material handling equipment for film production according to claim 1, characterized in that: The top of the adjusting frame (106) is fixedly provided with a mounting base (1016), and a lifting screw (1017) is rotatably provided in the middle of the mounting base (1016). The top of the adjusting frame (106) is fixedly provided with a motor frame (1018), and the top of the motor frame (1018) is fixedly provided with a drive motor (1019). The drive shaft of the drive motor (1019) is connected to the top of the lifting screw (1017). The middle of the other side of the mounting plate (108) is fixedly provided with a connecting seat (1015) that is threadedly connected to the lifting screw (1017).
5. The material handling equipment for film production according to claim 1, characterized in that: The mounting plate (108) is fixedly provided with a guide seat (107) that slides with the adjusting frame (106) on the other side. The mounting plate (108) is provided with a second sliding groove (109) on one side. The end of the connecting arm (1011) near the mounting plate (108) is fixedly provided with a second sliding seat (1010) that slides with the second sliding groove (109). A fixed seat (1013) is fixedly provided in the middle of one side of the mounting plate (108). Adjusting cylinders (1014) are fixedly provided on both sides of the fixed seat (1013). The telescopic end of the adjusting cylinder (1014) is connected to the inner side of the connecting arm (1011).
6. The material handling equipment for film production according to claim 1, characterized in that: The bottom end of the support plate (203) located above is fixedly provided with a column (209), and the top end of the support plate (203) is provided with a mounting groove (207) that engages with the bottom end of the column (209).
7. The material handling equipment for film production according to claim 6, characterized in that: The bottom of the column (209) is provided with a mounting hole (2010), and one side of the mounting groove (207) is provided with a threaded hole (208). Inside the mounting hole (2010) is a mounting bolt (2011) that is threadedly connected to the threaded hole (208).