A high-strength electric vehicle frame
Patent Information
- Application Number
- CN202521240828.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-06-17
AI Technical Summary
[0006]根据本实用新型提供的一种高强度电动车车架,所述电池托条与电池托板均位于副梁的下方,所述搁脚安装支架采用双层冲件结构,通过以上装置,有益于增强组件的强度。
Smart Images

Figure CN224829431U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric vehicle frame technology, and in particular to a high-strength electric vehicle frame. Background Technology
[0002] With the rapid development of electric transportation, electric vehicles have become an important choice for daily travel due to their convenience and environmental friendliness. As the core load-bearing component of an electric vehicle, the performance of the frame directly affects the vehicle's safety, stability, and riding comfort. However, traditional electric vehicle frames have many limitations in design and structure. Firstly, each component has a single function, which not only increases assembly processes and time costs but may also affect the overall vehicle performance due to poor matching between components. Secondly, some key frame components, such as the footrest bracket and seat locking plate bracket, have limited strength and cannot withstand significant pressure and long-term wear. Thirdly, the unreasonable design of the handlebar installation structure makes it easy for welds to tear when lifted upwards, shortening the frame's lifespan. Utility Model Content
[0003] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a high-strength electric vehicle frame. A stable frame is built by the main beam and the sub-beam. The head tube connects the front fork and the main beam and is equipped with a two-in-one combination bracket (corner limit bracket and horn bracket) to ensure steering safety and simplify assembly. The double-layer stamped structure of the footrest mounting bracket improves strength and stability. The seat lock plate bracket is a multi-purpose device that stabilizes the seat and installs the controller. The notch of the armrest mounting piece faces the front of the electric vehicle frame and serves as the mounting point for the armrest, making the structure more reasonable and improving strength. It avoids the risk of tearing at the weld when lifting upwards, which is beneficial to improving the frame strength, stability, safety and assembly convenience, and bringing a comfortable experience to the rider.
[0004] This utility model also provides a high-strength electric vehicle frame as described above, comprising: a main beam, with secondary beams fixedly connected to both sides of the main beam, a head tube fixedly connected to the left end of the main beam, a combined bracket fixedly connected to the side surface of the head tube, a footrest mounting bracket fixedly connected to the upper surface of the secondary beam, a mounting plate fixedly connected to the lower surface of the secondary beam, a double-support limiting block fixedly connected to the lower surface of the mounting plate, a battery support strip fixedly connected to the side surface of the secondary beam, a battery support plate fixedly connected to the upper surface of the battery support strip, a seat locking plate bracket fixedly connected to the upper surface of the secondary beam, and an armrest mounting component fixedly connected to the upper surface of the secondary beam, with a notch provided on the left surface of the armrest mounting component. These components improve the frame's strength, stability, safety, and ease of assembly, providing a comfortable riding experience.
[0005] According to the present invention, a high-strength electric vehicle frame is provided, wherein the combined bracket is composed of a corner limiting bracket and a horn bracket combined into one, and is located on the left side of the head tube. The above device is beneficial to improving the practicality and production efficiency of the frame.
[0006] According to the high-strength electric vehicle frame provided by this utility model, the battery support strip and battery support plate are both located below the sub-beam, and the foot mounting bracket adopts a double-layer stamped structure. The above devices are beneficial to enhancing the strength of the components.
[0007] According to the high-strength electric vehicle frame provided by this utility model, the bottom of the mounting plate has a flanged structure, and the battery support strip is fixedly connected to the upper surface of the flanged edge of the mounting plate. The above device helps to ensure the stability of the battery support strip.
[0008] According to the high-strength electric vehicle frame provided by this utility model, the armrest mounting component is located on the right side of the seat cushion lock plate bracket, and the notch faces the left side. The above device helps to avoid the risk of tearing at the weld when lifting upwards.
[0009] Compared to existing technologies, this high-strength electric bicycle frame features a robust framework constructed from a main beam and sub-beam. The head tube connects the fork to the main beam and is equipped with a two-in-one bracket (corner limit bracket and horn bracket), ensuring steering safety and simplifying assembly. The footrest mounting bracket's double-layer stamped structure enhances strength and stability. The seat lock plate bracket serves multiple purposes, stabilizing the seat and mounting the controller. The notch on the handlebar mounting piece faces the front of the electric bicycle frame, serving as the mounting point for the handlebar, making the structure more rational and increasing strength. This avoids the risk of tearing at the weld when lifting upwards, contributing to improved frame strength, stability, safety, and ease of assembly, and providing riders with a comfortable experience. Attached Figure Description
[0010] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a three-dimensional structural diagram of the high-strength electric vehicle frame of this utility model; Figure 2 This is a cross-sectional structural diagram of the high-strength electric vehicle frame of this utility model; Figure 3 This utility model relates to a high-strength electric vehicle frame. Figure 1 Enlarged view of point B in the middle; Figure 4 This utility model relates to a high-strength electric vehicle frame. Figure 1 A magnified view of point C in the middle.
[0011] Legend: 1. Main beam; 2. Head tube; 3. Combined bracket; 4. Sub-beam; 5. Battery support strip; 6. Battery support plate; 7. Footrest mounting bracket; 8. Mounting plate; 9. Seat cushion locking plate bracket; 10. Armrest mounting component; 11. Notch; 12. Double support limit block. Detailed Implementation
[0012] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the description of the textual part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0013] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model discloses a high-strength electric vehicle frame, comprising: a main beam 1, with secondary beams 4 fixedly connected to both sides of the main beam 1; a head tube 2 fixedly connected to the left end of the main beam 1; a combined bracket 3 fixedly connected to the side surface of the head tube 2, the combined bracket 3 being a combination of a corner limiting bracket and a horn bracket, located on the left side of the head tube 2; a foot support mounting bracket 7 fixedly connected to the upper surface of the secondary beams 4, the foot support mounting bracket 7 adopting a double-layer stamped structure; and a mounting plate 8 fixedly connected to the lower surface of the secondary beams 4, the bottom of the mounting plate 8 having a flanged structure. A double-support limiting block 12 is fixedly connected. A battery support strip 5 is fixedly connected to the side surface of the sub-beam 4. A battery support plate 6 is fixedly connected to the upper surface of the battery support strip 5. The battery support strip 5 is fixedly connected to the upper surface of the flange of the mounting plate 8. Both the battery support strip 5 and the battery support plate 6 are located below the sub-beam 4. A seat cushion locking plate bracket 9 is fixedly connected to the upper surface of the sub-beam 4. An armrest mounting piece 10 is fixedly connected to the upper surface of the sub-beam 4. The armrest mounting piece 10 is located to the right of the seat cushion locking plate bracket 9. A notch 11 is provided on the left surface of the armrest mounting piece 10. The notch 11 faces to the left. Specifically, the frame is constructed with the main beam 1 and sub-beam 4 forming the main framework. Numerous components are installed and laid out based on this framework. The head tube 2, as the core component of the steering system, is responsible for connecting the fork and the main beam 1, playing a crucial role in vehicle steering. Its side-mounted combination bracket 3 is unique, employing a combined design of an angle limiting bracket and a horn bracket, located on the left side of the head tube 2. The angle limiting bracket effectively limits the steering angle of the fork, preventing oversteering and ensuring riding safety. The horn bracket provides installation space for audio equipment such as horns, simplifying the subsequent assembly process. Regarding rider support components, the footrest mounting bracket 7 adopts a double-layer stamped structure, improving its strength and stability. It is fixed to the upper surface of the sub-beam 4, providing a stable position for the installation of the footrest, allowing the rider to comfortably place their feet during riding. In the battery installation components, the mounting plate 8 is fixed to the lower surface of the sub-beam 4. The bottom flange structure not only enhances its connection strength but also provides an installation position for the battery support strip 5. Simultaneously, the flange at the bottom of the mounting plate 8 is welded abutting against the double-support limiting block 12, further strengthening the double-support limiting block 12. The battery support strip 5 is fixed to the side surface of the sub-beam 4 and the upper surface of the flange of the mounting plate 8, undertaking the task of supporting and fixing the battery support plate 6, ultimately achieving battery support. In the seat and controller installation section, the seat locking plate bracket 9 is fixed to the sub-beam 4. The upper surface of beam 4 has a multi-functional design, allowing for the simultaneous installation of the seat lock plate and controller, thus securing the seat and providing a comfortable riding experience for the rider. As for the armrest components, the armrest mounting piece 10 is fixed to the upper surface of the sub-beam 4, located on the right side of the seat lock plate bracket 9, and is used to install the armrest, providing the rider with additional support and stability. The notch 11 on its left surface faces the front of the electric vehicle, serving as the mounting point for the armrest, making the structure more reasonable and improving its strength, thus avoiding the risk of tearing at the weld when lifting upwards.
[0014] Working principle: The main beam 1 and sub-beam 4 form the main frame, providing the installation foundation for each component. The head tube 2 connects the front fork to the main beam 1 and is the core of the steering. Its side combination bracket 3 is a combination of corner limiter and horn bracket. The corner limiter prevents oversteering, and the horn bracket mounts the audio equipment. The footrest mounting bracket 7 is a double-layer stamped structure, fixed to the upper surface of the sub-beam 4, for the installation of the footrest. The mounting plate 8 is on the lower surface of the sub-beam 4. The flanged structure enhances the connection strength and provides an installation position for the battery support strip 5. It is also welded to the double support limit block 12 to enhance its strength. The battery support strip 5 is fixed to the side of the sub-beam 4 and the flanged edge of the mounting plate 8, supporting the battery support plate 6 to carry the battery. The seat lock plate bracket 9 is on the upper surface of the sub-beam 4. It is a multi-purpose unit that mounts the seat lock plate and controller to fix the seat. The armrest mounting piece 10 is on the upper surface of the sub-beam 4, to the right of the seat lock plate bracket 9. Its left notch 11 faces forward and serves as the armrest mounting point, improving structural strength and preventing tearing.
[0015] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A high-strength electric vehicle frame, characterized in that, include: A main beam (1) is fixedly connected to two secondary beams (4) on both sides. A head tube (2) is fixedly connected to the left end of the main beam (1). A combined bracket (3) is fixedly connected to the side surface of the head tube (2). A foot support bracket (7) is fixedly connected to the upper surface of the secondary beam (4). An installation plate (8) is fixedly connected to the lower surface of the secondary beam (4). A double support limiting block (12) is fixedly connected to the lower surface of the installation plate (8). A battery support strip (5) is fixedly connected to the side surface of the secondary beam (4). A battery support plate (6) is fixedly connected to the upper surface of the battery support strip (5). A seat cushion locking plate bracket (9) is fixedly connected to the upper surface of the secondary beam (4). An armrest mounting piece (10) is fixedly connected to the upper surface of the secondary beam (4). A notch (11) is provided on the left surface of the armrest mounting piece (10).
2. The high-strength electric vehicle frame according to claim 1, characterized in that, The combined bracket (3) is a combination of a corner limiting bracket and a horn bracket, and is located on the left side of the head tube (2).
3. The high-strength electric vehicle frame according to claim 1, characterized in that, The battery support strip (5) and the battery support plate (6) are both located below the sub-beam (4), and the foot mounting bracket (7) adopts a double-layer stamped structure.
4. A high-strength electric vehicle frame according to claim 1, characterized in that, The bottom of the mounting plate (8) has a flanged structure, and the battery support strip (5) is fixedly connected to the upper surface of the flanged edge of the mounting plate (8).
5. A high-strength electric vehicle frame according to claim 1, characterized in that, The armrest mounting piece (10) is located on the right side of the seat cushion locking plate bracket (9), and the notch (11) faces to the left.