Tea leaf homogenizing device

Abstract

The utility model belongs to the technical field of tea leaf packing equipment relates to tea leaf packing even material device before, by conveying assembly, guide subassembly, even material subassembly, swing subassembly and connecting assembly constitute. Swing subassembly passes through connecting assembly transmission control even material subassembly reciprocating movement, to the even material of tea leaf in jar body. Conveying assembly is responsible for conveying jar body, and guide subassembly guides jar body movement and adapts to different specifications, and even material subassembly promotes jar body even material, and swing subassembly provides power, and connecting assembly transmission power and buffer. The device has solved the problem of uneven even material before tea leaf packing, inconvenient jar body guide and poor adaptability, improved the even material effect and packing quality of tea leaf.

Description

Technical Field

[0001] This application relates to the field of tea packaging technology, specifically to a tea pre-packaging uniform material device. Background Technology

[0002] In the tea packaging production process, the tea-leveling stage is crucial. Traditional tea-leveling methods have many drawbacks. Some simple manual leveling methods are inefficient and the leveling effect is difficult to guarantee, easily resulting in uneven tea distribution, affecting subsequent packaging quality and product quality. Some automated leveling equipment lacks precise guidance of the cans, cannot adapt to different can sizes, and limits the equipment's versatility. Moreover, existing leveling equipment often suffers from improper power transmission, causing the cans to easily tip over during leveling, resulting in material waste and production interruptions. For example, some publicly disclosed patented tea leveling equipment, while possessing certain leveling functions, has shortcomings in can guidance and power control.

[0003] Therefore, in order to improve the quality of tea packaging and production efficiency, there is a need for a pre-packaging material leveling device that can accurately level the material, effectively guide the can, and adapt to cans of different sizes. Summary of the Invention

[0004] To address the aforementioned technical problems, this application resolves the issues of insufficient material evenness before tea packaging, inaccurate can guidance, and poor equipment adaptability to cans of different sizes.

[0005] To achieve the above objectives, the technical solution adopted in this application is: a tea packaging pre-packaging material leveling device, including a conveying component, a guiding component, a leveling component, a swinging component, and a connecting component. The swinging component controls the leveling component to move back and forth through the connecting component to level the material in the tank.

[0006] The material leveling assembly is provided in two sets and is arranged symmetrically. The material leveling assembly includes a material leveling plate and a contact pad. The contact pad is pasted on the material leveling plate and is made of flexible material. The material leveling plate is used to control the material leveling plate to approach and push the tank, causing the material in the tank to shake and achieve material leveling. The contact pad is used to buffer the contact with the tank.

[0007] The guiding assembly includes a front guide plate and a rear guide plate, with the rear guide plate sliding on the front guide plate. The front and rear guide plates are used to guide the tank.

[0008] The two ends of the material leveling plate in each set of material leveling components are rotatably connected to a set of guide components, for a total of four sets of guide components. The four sets of guide components and the two sets of material leveling components form the moving channel of the tank.

[0009] Preferably, the conveying assembly includes a belt, conveyor frames, and side adjustment plates. The belt is provided with four conveyor frames, and each conveyor frame is fixedly installed with a side adjustment plate, which is used to support the adjustment of the guiding assembly.

[0010] Preferably, the guide assembly includes a side adjustment rod and a side support rod. The side support rod is rotatably connected to the front guide plate. The end of the side support rod away from the front guide plate is fixedly connected to the side adjustment rod. The bottom end of the side adjustment rod is installed on the side adjustment plate by bolts. The side adjustment plate is provided with a plurality of holes for installing the side adjustment rod.

[0011] Preferably, the swing assembly includes a drive shaft, a connecting ring, a swing rod, and an eccentric wheel. The connecting ring is sleeved on the drive shaft, the eccentric wheel is fixedly installed on the top of the drive shaft, the swing rod is sleeved on the connecting ring, and the groove on the swing rod cooperates with the groove on the connecting ring. The eccentric wheel is used to generate vibration, and the swing rod is used to control the swing of the connecting assembly.

[0012] Preferably, the connecting assembly includes two long rods and four side brackets. The side brackets are fixedly installed on the housing. The long rods pass through the two horizontal connecting rods. Both ends of the long rods are threaded. The bottom end of the vertical adjustment rod engages with the thread of the long rod, and the vertical adjustment rod is adjusted through the thread.

[0013] Preferably, the connecting assembly includes springs and cross links. Four springs are provided, with two springs sleeved on each long rod, located on both sides of the swing rod. The two ends of the cross link are respectively sleeved on the two long rods and fixedly connected to the long rods. The side of the cross link facing the swing rod is fixedly connected to the springs.

[0014] The technical solution provided in this application has the following advantages compared with the prior art:

[0015] 1. This application uses the main motor in the swing assembly to drive the transmission shaft to rotate, which in turn drives the eccentric wheel to vibrate. The connecting ring then causes the swing rod to swing back and forth on the long rod. Through the connecting assembly, the material leveling assembly moves back and forth, thus achieving effective material leveling of the tea in the can. This solves the problem of insufficient tea leveling, improves the tea leveling effect, and provides a better material basis for subsequent packaging or processing.

[0016] 2. This application utilizes the front guide plate, rear guide plate, and side adjustment rod in the guide assembly. This allows operators to adjust the distance between the front and rear guide plates according to the tank specifications, achieving precise guidance for the movement of tanks of different specifications. This solves the problem of inaccurate tank guidance, improves the equipment's adaptability to different tanks, and ensures the stability of the production process.

[0017] 3. This application incorporates a spring in the connecting assembly. When the swing rod wobbles, the spring receives the power and cushions it, preventing excessive wobbling force from causing the can to tip over. This achieves reasonable control and cushioning of power transmission during the uniform mixing process, solving the problem of the can tipping over due to excessive power, improving the safety and reliability of the tea uniform mixing process, and thus enhancing the quality of tea packaging. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this application;

[0019] Figure 2 for Figure 1 Enlarged view of the local structure at point A;

[0020] Figure 3 This is a top view of this application;

[0021] Figure 4 This is a schematic diagram of the material homogenizing component of this application.

[0022] Figure 5 This is a schematic diagram of the structure of the connection component in this application;

[0023] Figure 6 This is a front view of the material leveling component of this application.

[0024] In the diagram: 100-Conveying assembly; 101-Base; 102-Conveying motor; 103-Belt; 104-Conveying frame; 105-Side adjusting plate; 200-Guiding assembly; 201-Side adjusting rod; 202-Side support rod; 203-Front rotating shaft; 204-Front guide plate; 205-Rear guide plate; 206-Rear rotating shaft; 300-Equalizing assembly; 301-Equalizing plate; 302-Contact pad; 303-Connecting plate; 304-Horizontal adjusting shaft; 305-Vertical adjusting rod; 400-Swing assembly; 401-Box; 402-Main motor; 403-Drive shaft; 404-Shaft sleeve; 405-Connecting ring; 406-Eccentric wheel; 407-Swing rod; 500-Connecting assembly; 501-Long rod; 502-Side bracket; 503-Spring; 504-Horizontal connecting rod. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0027] like Figures 1 to 6 As shown, the tea packaging pre-packaging uniform material device includes a conveying component 100, a guiding component 200, a uniform material component 300, a swinging component 400, and a connecting component 500. The swinging component 400 controls the uniform material component 300 to reciprocate through the connecting component 500, thereby uniformly distributing the material in the container.

[0028] The material leveling assembly 300 is provided in two sets, symmetrically arranged. Each assembly includes a leveling plate 301 and a contact pad 302. The contact pad 302 is attached to the leveling plate 301 and is made of a flexible material. The leveling plate 301 is used to control the material leveling plate 301 to approach and push the tank, causing the material inside the tank to shake, thus achieving material leveling. The contact pad 302 is used to buffer the contact with the tank. Specifically, the reciprocating movement of the two leveling assemblies 300 pushes the middle tank, causing it to shake, thus performing the material leveling process for the tea leaves.

[0029] The guiding assembly 200 includes a front guide plate 204 and a rear guide plate 205, with the rear guide plate 205 sliding on the front guide plate 204. The front guide plate 204 and the rear guide plate 205 are used to guide the tank. Specifically, the front guide plate 204 and the rear guide plate 205 restrict the movement of the tank, causing it to move along the central axis of the belt 103.

[0030] The two ends of the uniform plate 301 in each uniform material assembly 300 are respectively rotatably connected to a set of guide assemblies 200, and there are a total of four sets of guide assemblies 200. The four sets of guide assemblies 200 and the two sets of uniform material assemblies 300 form the moving channel of the tank.

[0031] like Figure 1 As shown, the conveying assembly 100 includes a belt 103, a conveyor frame 104, and a side adjustment plate 105. Four conveyor frames 104 are provided on the belt 103 to support the belt 103. A side adjustment plate 105 is fixedly installed on each conveyor frame 104. The side adjustment plate 105 is used to support the adjustment of the guide assembly 200.

[0032] Specifically, the conveying assembly 100 includes a base 101 and a conveying motor 102. The conveying motor 102 on the base 101 is started by the control system. Then, the conventional transmission structure of belt and drive shaft drives the belt 103. The belt 103 then conveys the filled tank, making it move within the channel formed by the guiding assembly 200 and the uniform assembly 300.

[0033] like Figure 2 , Figure 3 and Figure 4 As shown, the guide assembly 200 includes a side adjustment rod 201 and a side support rod 202. The side support rod 202 is rotatably connected to the front guide plate 204. One end of the side support rod 202 away from the front guide plate 204 is fixedly connected to the side adjustment rod 201. The bottom end of the side adjustment rod 201 is installed on the side adjustment plate 105 by bolts. The side adjustment plate 105 is provided with a plurality of holes for installing the side adjustment rod 201.

[0034] Specifically, the staff can adjust the mounting hole position of the side adjustment rod 201 on the side adjustment plate 105 according to the specifications of the tank, thereby driving the distance between the front guide plate 204 and the rear guide plate 205 in the two sets of guide components 200, so as to adapt to tanks of different specifications and guide the movement of the tank.

[0035] Specifically, the guide assembly 200 also includes a front rotating shaft 203 and a rear rotating shaft 206. The front rotating shaft 203 passes through a hole at the connection between the side support rod 202 and the front guide plate 204, thereby forming a rotatable connection between the front guide plate 204 and the side support rod 202. The rear rotating shaft 206 passes through a hole at the connection between the rear guide plate 205 and the uniform material plate 301, thereby forming a rotatable connection between the rear guide plate 205 and the uniform material plate 301. Finally, when the contact pad 302 on the uniform material plate 301 pushes the tank to move left and right on the belt 103, the end of the uniform material plate 301 pushes or pulls the rear guide plate 205 to move, thereby causing the rear guide plate 205 to drive the front guide plate 204 to rotate around the axis of the front rotating shaft 203, and the rear guide plate 205 slides on the front guide plate 204 to adapt to the movement of the uniform material plate 301.

[0036] The two material leveling components 300 are positioned relative to each other, meaning they move in the same direction. One material leveling plate 301 pushes the rear guide plate 205 toward the tank, while the other material leveling plate 301 pulls the rear guide plate 205 away from the tank. This keeps the distance between the rear guide plates 205 and the front guide plates 204 on both sides stable, with the variation range kept within a small space, thus avoiding excessive distance changes that could affect the guidance of the tank. When the front guide plate 204 and the rear guide plate 205 on both sides rotate, they will come into contact with the tank, thereby pushing the tank to move slightly, so that the tank moves to the conveying center axis of the belt 103. This facilitates the interaction between the contact pad 302 on the subsequent material leveling plate 301 and the tank. That is, the contact pad 302 has a certain thickness and is closer to the tank than the inner side of the material leveling plate 301, the front guide plate 204 and the rear guide plate 205. Thus, as the tank moves along the center axis to the area where the contact pad 302 is located, it avoids interference with the material leveling plate 301 and the contact pad 302, that is, avoids unnecessary bumps, ensures the integrity of the tank and stabilizes production quality.

[0037] like Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, the swing assembly 400 includes a drive shaft 403, a connecting ring 405, a swing rod 407, and an eccentric wheel 406. The connecting ring 405 is sleeved on the drive shaft 403, the eccentric wheel 406 is fixedly installed on the top of the drive shaft 403, the swing rod 407 is sleeved on the connecting ring 405, and the groove on the swing rod 407 cooperates with the groove on the connecting ring 405. The eccentric wheel 406 is used to generate vibration, and the swing rod 407 is used to control the swing of the connecting assembly 500.

[0038] Specifically, the swing assembly 400 includes a housing 401 and a main motor 402. The main motor 402 is installed inside the housing 401, which also houses other basic equipment, such as a control system. The main motor 402 is started by the control system. The output end of the main motor 402 is connected to the lower end of the transmission shaft 403 via a bushing 404, thereby driving the transmission shaft 403 to rotate. This, in turn, drives the eccentric wheel 406 to rotate, generating vibration. This vibration, through the connecting ring 405 on the transmission shaft 403, causes the swing rod 407 to reciprocate on two long rods 501. This, in turn, drives the material leveling assembly 300 to reciprocate through the connecting assembly 500. The contact pad 302 in the material leveling assembly 300 contacts and pushes the tank, causing the tank to move laterally, thus shaking and regularizing the material inside.

[0039] like Figures 4 to 6As shown, the connecting assembly 500 includes two long rods 501 and four side brackets 502. The side brackets 502 are fixedly installed on the housing 401. The long rods 501 pass through the two horizontal connecting rods 504. Both ends of the long rods 501 are provided with threads. The bottom end of the vertical adjustment rod 305 is engaged with the thread of the long rod 501, and the vertical adjustment rod 305 is adjusted through the thread.

[0040] like Figures 4 to 6 As shown, the connecting assembly 500 includes springs 503 and crossbars 504. There are four springs 503. Two springs 503 are sleeved on each long rod 501 and are located on both sides of the swing rod 407. The two ends of the crossbar 504 are sleeved on the two long rods 501 and are fixedly connected to the long rods 501. The side of the crossbar 504 facing the swing rod 407 is fixedly connected to the springs 503.

[0041] Specifically, when the swing rod 407 oscillates on the long rod 501, the spring 503 receives the power and provides some cushioning to prevent excessive oscillation from causing the can to tip over. The other end of the spring 503 then pushes the horizontal connecting rod 504 and the long rod 501, causing the long rod 501 to push the vertical adjusting rod 305 to oscillate via a thread. The vertical adjusting rod 305, through its threaded connection with the horizontal adjusting shaft 304, drives the horizontal adjusting shaft 304 and the connecting plate 303 to reciprocate. Because the connecting plate 303 is bolted to the uniform material plate 301, it causes the uniform material plate 301 and the contact pad 302 to move. Ultimately, the contact pads 302 on both sides move relative to each other, reciprocatingly pushing the can on the central axis of the belt 103, thus organizing the tea leaves inside, facilitating subsequent packaging or compression, such as in the production of tea cakes.

[0042] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A tea-mixing device for pre-packaging, characterized in that, It includes a conveying assembly (100), a guiding assembly (200), a material leveling assembly (300), a swinging assembly (400), and a connecting assembly (500). The swinging assembly (400) controls the material leveling assembly (300) to reciprocate through the connecting assembly (500) to level the material in the tank. The material leveling assembly (300) is provided in two sets and is arranged symmetrically. The material leveling assembly (300) includes a material leveling plate (301) and a contact pad (302). The contact pad (302) is pasted on the material leveling plate (301). The contact pad (302) is made of flexible material. The material leveling plate (301) is used to control the material leveling plate (301) to approach and push the tank, causing the material in the tank to shake, thereby achieving material leveling. The contact pad (302) is used to buffer the contact with the tank. The guiding assembly (200) includes a front guide plate (204) and a rear guide plate (205), the rear guide plate (205) sliding on the front guide plate (204), and the front guide plate (204) and the rear guide plate (205) are used to guide the tank. The two ends of the material leveling plate (301) in each set of material leveling components (300) are respectively rotatably connected to a set of guide components (200), and there are a total of four sets of guide components (200). The four sets of guide components (200) and the two sets of material leveling components (300) form the moving channel of the tank.

2. The tea pre-packaging uniform device according to claim 1, characterized in that, The conveying assembly (100) includes a belt (103), a conveyor frame (104), and a side adjustment plate (105). Four conveyor frames (104) are provided on the belt (103), and a side adjustment plate (105) is fixedly installed on each conveyor frame (104). The side adjustment plate (105) is used to support the adjustment of the guide assembly (200).

3. The tea pre-packaging uniform device according to claim 2, characterized in that, The guide assembly (200) includes a side adjustment rod (201) and a side support rod (202). The side support rod (202) is rotatably connected to the front guide plate (204). One end of the side support rod (202) away from the front guide plate (204) is fixedly connected to the side adjustment rod (201). The bottom end of the side adjustment rod (201) is installed on the side adjustment plate (105) by bolts. The side adjustment plate (105) is provided with a plurality of holes for installing the side adjustment rod (201).

4. The tea pre-packaging uniform device according to claim 1, characterized in that, The swing assembly (400) includes a drive shaft (403), a connecting ring (405), a swing rod (407), and an eccentric wheel (406). The connecting ring (405) is sleeved on the drive shaft (403), the eccentric wheel (406) is fixedly installed on the top of the drive shaft (403), the swing rod (407) is sleeved on the connecting ring (405), and the groove on the swing rod (407) cooperates with the groove on the connecting ring (405). The eccentric wheel (406) is used to generate vibration, and the swing rod (407) is used to control the swing of the connecting assembly (500).

5. The tea pre-packaging uniform device according to claim 4, characterized in that, The connecting assembly (500) includes two long rods (501) and four side brackets (502). The side brackets (502) are fixedly installed on the housing (401). The long rods (501) pass through the two horizontal connecting rods (504). Both ends of the long rods (501) are provided with threads. The bottom end of the vertical adjusting rod (305) is engaged with the thread of the long rod (501). The vertical adjusting rod (305) is adjusted through the thread.

6. The tea-packaging pre-mixing device according to claim 5, characterized in that, The connecting assembly (500) includes springs (503) and crossbars (504). There are four springs (503). Two springs (503) are sleeved on each long rod (501) and located on both sides of the swing rod (407). The two ends of the crossbar (504) are sleeved on the two long rods (501) and fixedly connected to the long rods (501). The side of the crossbar (504) facing the swing rod (407) is fixedly connected to the springs (503).

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