Combined sealant filling machine

Abstract

The utility model discloses a combined type sealant filling machine relates to combined type filling technical field, including filling subassembly and closing cap subassembly, filling subassembly includes frame body, two filling housings of same structure are fixedly installed on frame body workstation, and the fixed installation of one side lateral wall of filling housing has the discharge pipe, and the top of filling housing is provided with the connecting port, and the connecting port is sealedly connected with the storage jar of frame top installation through the feed pipe, and the side of filling housing away from discharge pipe is integrally provided with piston cylinder, and the piston cylinder is provided with piston disc, and piston disc and electric push cylinder's push rod are integrally arranged, the piston cylinder and discharge pipe are through setting, in use, through the drive cylinder drive swing bar and realize the rotation of rotary frame in filling housing, realize the coincidence of the discharge port on rotary frame and feed pipe, and then push forward through the electric push cylinder drive piston disc, realize the quantitative filling effect of sealant to the sealant in the rotary frame and realize the quantitative filling effect of sealant to the sealant in the rotary frame.

Description

Technical Field

[0001] This utility model specifically relates to the field of combined filling technology, and more specifically to a combined sealant filling machine. Background Technology

[0002] The modular sealant filling machine is a device that combines multiple functional modules to achieve efficient and accurate filling of sealant. When in use, the modular filling machine can effectively achieve the effects of filling sealant and sealing after filling, thus achieving high efficiency in sealant filling and effectively reducing the time that the sealant is in contact with air, thereby reducing the curing time of the sealant.

[0003] Traditional filling machines require tapping the tube after filling the sealant to ensure even distribution of the sealant inside. This results in low efficiency and may damage the tube, causing sealant leakage. With increasing demands for sealant filling, automated filling machines have emerged. However, traditional automated filling machines still require transferring the tube to the next process for capping after filling. During this transfer, the sealant inside the tube is exposed to air for an extended period, causing it to harden and compromising its quality.

[0004] A search revealed Chinese Patent Publication No. CN202121392817.X, which discloses an automatic sealing device for quantitative filling of sealant. The device includes a chassis and a limiting cylinder. An automatic conveying turntable is located on the upper part of the chassis, and a connecting sleeve is located in the middle of the automatic conveying turntable. The limiting cylinder is located around the connecting sleeve. A transmission gear is connected to the lower middle part of the automatic conveying turntable, and a transmission motor is located to the left of the transmission gear. A sealant filling cylinder is located above the limiting cylinder, and a filling head is located on the upper part of the sealant filling cylinder. A flow metering cylinder is connected to the upper part of the filling head.

[0005] The device in the aforementioned patent achieves quantitative filling and sealing of the sealant filling cylinder through the rotation of an automatic conveyor turntable. However, when sealing, the device requires heating the top of the sealant filling cylinder before sealing by extrusion. This can result in gaps in the sealant filling cylinder body, failing to effectively guarantee the consistency of the sealant filling cylinder body's quality. Furthermore, when the sealant inside the sealant filling cylinder is filled to the same level as the top of the cylinder, it becomes impossible to seal it by heating the cylinder body. Therefore, the device in the aforementioned patent also has the defect of being prone to movement. Utility Model Content

[0006] The purpose of this invention is to provide a combined sealant filling machine. In this device, through the cooperation between the metering component and the filling shell, the sealant tube is effectively metered through the discharge pipe installed on the filling shell. After filling, the tube is placed on two placement racks, and the cover at the bottom of the discharge rack is pushed to the open end of the tube by a cylinder, so that the cover seals the sealant inside the tube, preventing the sealant inside the tube from coming into contact with air and causing it to harden; thus solving the problems of the above-mentioned background technology.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A combined sealant filling machine includes a filling assembly and a capping assembly; wherein; the filling assembly includes a frame; two filling shells with the same structure are fixedly installed on the worktable of the frame; a discharge pipe is fixedly installed on one side wall of the filling shell; a connection port is provided on the top of the filling shell; the connection port is sealed to a storage tank installed on the top of the frame through a conveying pipe;

[0009] The sealing assembly includes a base; two symmetrical placement racks are fixedly installed on a carrier plate near one end of the base; the placement racks are V-shaped; a groove is provided on the carrier plate between the two placement racks to facilitate installation with an arc-shaped plate; a sliding column is fixedly installed at the bottom of the arc-shaped plate; a spring is sleeved between the bottom of the groove and the surface of the arc-shaped plate on the sliding column.

[0010] As a further technical solution of this utility model, a material discharge rack and a vertical plate are respectively provided on the outer side of the two placement racks; wherein, a push plate is movably installed on the vertical plate; a circular groove is opened on the side wall of the material discharge rack near the placement rack to facilitate the movement of the cover; the circular groove facilitates the cover to be moved out of the material discharge rack, so as to realize the fit between the opening ends of the rubber tube.

[0011] As a further technical solution of this utility model, a cylinder is provided on the side of the discharge rack away from the placement rack; the push rod of the cylinder passes through the side wall of the placement rack; the top of the discharge rack is fixedly installed with the discharge end of the vibrating feeding plate.

[0012] As a further technical solution of this utility model, a piston cylinder is integrally provided on the side of the filling shell away from the discharge pipe, and a piston disc is provided inside the piston cylinder; the piston disc is integrally provided with the push rod of the electric push cylinder; the piston cylinder is connected to the discharge pipe; by the back and forth movement of the piston disc, the sealant in the conveying pipe is extracted into the metering component; thereby ensuring the consistency of metering filling.

[0013] As a further technical solution of this utility model, a metering component is installed inside the filling shell; the metering component includes a rotating frame; both ends of the rotating frame are movably installed with the filling shell through rotating shafts; the rotating frame is provided with a discharge port, a suction port and a push port; two adjacent discharge ports are set at 90°; the discharge port, suction port and push port are connected to each other.

[0014] As a further technical solution of this utility model, a swing arm is fixedly installed on the rotating shaft at one end of the rotating frame; the bottom of the swing arm is movably installed with the push rod of the driving cylinder through a fisheye joint.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In use, the present invention uses a drive cylinder to drive a swing arm to rotate the rotating frame inside the filling housing, so that the discharge port on the rotating frame is aligned with the conveying pipe. Then, the electric push cylinder drives the piston disc forward to push the sealant inside the rotating frame into the conveying pipe to achieve a quantitative filling effect of the sealant.

[0017] 2. In this utility model, during quantitative filling, the extraction port is connected to the connection port on the filling shell. The extraction port effectively increases the internal capacity of the quantitative component. The surface of the rotating frame is in contact with the inner wall of the filling shell to ensure that the sealant does not leak. After filling is completed, the electric push cylinder drives the rotating frame to reset, so that the discharge port is connected to the connection port again. The electric push cylinder drives the piston disc to move backward along the piston cylinder, so that the sealant in the conveying pipe is extracted into the cavity inside the quantitative component through the connection port, ensuring the consistency of the filling quantity.

[0018] 3. In this utility model, after filling is completed, the worker places the sealing tube on two placement racks and presses down the arc plate. When the cover at the bottom of the discharge rack is pushed to contact the tube by the cylinder, the push plate on the upright plate effectively pushes the other end of the tube, thereby ensuring the stability of the assembly between the cover and the sealing tube. After the cap is sealed, the spring on the sliding column drives the arc plate to bounce upward, so that the sealed tube automatically falls into the collection box. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0020] Figure 2 This utility model Figure 1 A schematic diagram of the rear structure.

[0021] Figure 3 This utility model Figure 1 The main view.

[0022] Figure 4 This utility model Figure 2 Another perspective structural diagram.

[0023] Figure 5 This utility model Figure 1 A schematic diagram of the assembly of the filling shell and the metering component.

[0024] Figure 6 This utility model Figure 5 The main view.

[0025] Figure 7 This utility model Figure 6 Sectional view of AA.

[0026] Figure 8 This utility model Figure 5 A breakdown diagram.

[0027] Figure 9 This utility model Figure 8 Another structural diagram of the medium-quantity component.

[0028] Figure 10 This utility model Figure 1 Enlarged view of the local structure at point B in the middle.

[0029] In the diagram: 1-filling assembly, 10-frame, 11-discharge pipe, 12-drive cylinder, 13-electric pusher cylinder, 14-storage tank, 15-filling shell, 16-feeding pipe, 17-swing rod, 18-connection port, 19-piston disc, 110-quantitative assembly, 1100-rotating frame, 1101-discharge port, 1102-extraction port, 1003-push port, 2-capping assembly, 20-base, 21-vibrating feeding plate, 22-discharge rack, 23-cylinder, 24-placement rack, 25-arc plate, 26-spring, 27-sliding column, 28-vertical plate, 29-push plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-10In this embodiment of the present invention, a combined sealant filling machine includes a filling component 1 and a capping component 2; wherein; the filling component 1 includes a frame 10; two filling shells 15 with the same structure are fixedly installed on the worktable of the frame 10; a discharge pipe 11 is fixedly installed on one side wall of the filling shell 15; a connection port 18 is provided on the top of the filling shell 15; the connection port 18 is sealed to a storage tank 14 installed on the top of the frame 10 through a conveying pipe 16; when filling through the discharge pipe 11, the sealant in the storage tank 14 is transferred to the inside of the filling shell 15 through the conveying pipe 16, and a fixed filling effect is effectively achieved through a quantitative component;

[0032] The sealing assembly 2 includes a base 20; two symmetrical placement racks 24 are fixedly installed on the carrier plate at one end of the base 20 near the frame 10; the placement racks 24 are V-shaped; a groove is provided on the carrier plate between the two placement racks 24 to facilitate installation with the arc plate 25; a sliding column 27 is fixedly installed at the bottom of the arc plate 25; a spring 26 is sleeved between the bottom of the groove and the surface of the arc plate 25 on the sliding column 27;

[0033] The two placement racks 24 are respectively provided with a material discharge rack 22 and a vertical plate 28 on their outer sides; wherein, a push plate 29 is movably installed on the vertical plate 28; and a circular groove is provided on the side wall of the material discharge rack 22 near the placement rack 24 to facilitate the movement of the cover.

[0034] By adopting the above technical solution, during use, the drive cylinder 12 drives the swing rod 17 to rotate the rotating frame 1100 inside the filling housing 15, so that the discharge port 1101 on the rotating frame 1100 is aligned with the conveying pipe 16. Then, the electric push cylinder 13 drives the piston disc 19 to push forward, so as to push the sealant inside the rotating frame 1100 into the conveying pipe 16 to achieve the quantitative filling effect of the sealant.

[0035] In this embodiment, a cylinder 23 is provided on the side of the discharge rack 22 away from the placement rack 24; the push rod of the cylinder 23 passes through the side wall of the placement rack 24; the top of the discharge rack 22 is fixedly installed to the discharge end of the vibrating feeding plate 21; the cover is effectively sorted by the vibrating feeding plate 21 and then transferred to the discharge rack 22, and the cylinder 23 is used to realize the assembly and sealing between the cover and the sealing tube;

[0036] In this embodiment, a piston cylinder is integrally provided on the side of the filling shell 15 away from the discharge pipe 11, and a piston disc 19 is provided inside the piston cylinder; the piston disc 19 is integrally provided with the push rod of the electric push cylinder 13; the piston cylinder is connected to the discharge pipe 11.

[0037] By adopting the above technical solution, during quantitative filling, the extraction port 1102 is connected to the connection port 18 opened on the filling shell 15. The opening of the extraction port 1102 effectively increases the internal capacity of the quantitative component 110. The surface of the rotating frame 1100 is in contact with the inner wall of the filling shell 15 to ensure that the sealant will not leak. After filling is completed, the electric push cylinder 13 drives the rotating frame 1100 to reset, so that the discharge port 1101 is connected to the connection port 18 again. The electric push cylinder 13 drives the piston disc 19 to move backward along the piston cylinder, so that the sealant in the conveying pipe 16 is extracted into the cavity inside the quantitative component 110 through the connection port 18, ensuring the consistency of the filling quantity.

[0038] Furthermore, a metering component 110 is installed inside the filling shell 15; the metering component 110 includes a rotating frame 1100; both ends of the rotating frame 1100 are movably installed with the filling shell 15 via rotating shafts; the rotating frame 1100 is provided with a discharge port 1101, a suction port 1102, and a push port 1103; adjacent two discharge ports are set at 90°; the discharge port 1101, suction port 1102, and push port 1103 are connected through each other;

[0039] In this embodiment, a swing arm 17 is fixedly installed on the rotating shaft at one end of the rotating frame 1100; the bottom of the swing arm 17 is movably installed with the push rod of the drive cylinder 12 through a fisheye joint.

[0040] By adopting the above technical solution, after filling is completed, the staff places the sealing tube on two placement racks 24 and presses down the arc plate 25. When the cover at the bottom of the discharge rack 22 is pushed to contact the tube by the cylinder 23, the push plate 29 on the upright plate 28 effectively pushes the other end of the tube, thereby ensuring the stability of the assembly of the cover and the sealing tube. After the cap is sealed, the spring 26 on the sliding column 27 drives the arc plate 25 to spring up, so that the sealed tube automatically falls into the collection box.

[0041] The working principle of this utility model is as follows: When in use, the operator puts the sealing tube on the discharge tube 11, and drives the cylinder 12 to pull the swing arm 17 through voice control to rotate the discharge port 1101 on the rotating frame 1100 from the bottom of the connection port 18 to the end of the discharge tube 11. At this time, the push port 1103 coincides with the piston cylinder on one side of the filling housing 15. The electric push cylinder 13 drives the piston disc 19 in the piston cylinder to push forward, so as to fill the sealing tube inside the rotating frame 1100 through the discharge tube 11.

[0042] After filling is completed, the drive cylinder 12 drives the rotating frame 1100 to reset, so that the discharge port 1101 is aligned with the connection port 18 and the extraction port 1102 is aligned with the piston cylinder. Then, the electric push cylinder 13 drives the piston disc 19 to move along the piston cylinder, so as to extract the sealant in the conveying pipe 16 into the cavity inside the quantitative component 110, thereby effectively ensuring the consistency of quantitative filling.

[0043] After filling, the staff places the tubing on two placement racks 24. The cap is transferred to the open end of the tubing via the discharge rack 22 by the vibrating feeding plate 21. The cylinder 23 pushes the cap to the end of the tubing, sealing the open end of the tubing. The cylinder 23 then resets. While placing the tubing, the downward-pressing arc plate 25 bounces upward under the action of the spring 26 and the sliding column 27, causing the capped tubing to automatically fall into the collection box. The small gap between the filling component 1 and the capping component 2 allows for quick capping of the tubing after filling, reducing the contact time between the sealant and air, thus effectively ensuring the quality of the sealant and improving work efficiency.

[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0045] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A combined sealant filling machine, characterized in that: It includes a filling assembly (1) and a capping assembly (2); wherein; the filling assembly (1) includes a frame (10); two filling shells (15) with the same structure are fixedly installed on the worktable of the frame (10); a discharge pipe (11) is fixedly installed on one side wall of the filling shell (15); a connection port (18) is provided on the top of the filling shell (15); the connection port (18) is sealed to the storage tank (14) installed on the top of the frame (10) through a conveying pipe (16); The filling shell (15) has a piston cylinder integrally provided on the side away from the discharge pipe (11), and a piston disc (19) is provided inside the piston cylinder; the piston disc (19) is integrally provided with the push rod of the electric push cylinder (13); the piston cylinder is connected to the discharge pipe (11).

2. The combined sealant filling machine according to claim 1, characterized in that: The sealing assembly (2) includes a base (20); two symmetrical placement racks (24) are fixedly installed on the carrier plate at one end of the base (20) near the frame (10); the placement racks (24) are arranged in a V shape; a groove is provided on the carrier plate between the two placement racks (24) to facilitate the installation of the arc plate (25); a sliding column (27) is fixedly installed at the bottom of the arc plate (25); a spring (26) is sleeved between the bottom of the groove and the surface of the arc plate (25) of the sliding column (27).

3. The combined sealant filling machine according to claim 2, characterized in that: The two placement racks (24) are respectively provided with a material discharge rack (22) and a vertical plate (28) on their outer sides; wherein, a push plate (29) is movably installed on the vertical plate (28); the material discharge rack (22) has a circular groove on its side wall near the placement rack (24) to facilitate movement with the cover.

4. The combined sealant filling machine according to claim 3, characterized in that: A cylinder (23) is provided on the side of the discharge rack (22) away from the placement rack (24); the push rod of the cylinder (23) passes through the side wall of the placement rack (24); the top of the discharge rack (22) is fixedly installed with the discharge end of the vibrating feeding plate (21).

5. A combined sealant filling machine according to claim 1, characterized in that: The filling shell (15) is fitted with a metering component (110); the metering component (110) includes a rotating frame (1100); the two ends of the rotating frame (1100) are movably installed with the filling shell (15) via rotating shafts; the rotating frame (1100) is provided with a discharge port (1101), a suction port (1102) and a push port (1103); two adjacent discharge ports are set at 90°; the discharge port (1101), the suction port (1102) and the push port (1103) are connected.

6. A combined sealant filling machine according to claim 5, characterized in that: A swing arm (17) is fixedly installed on the rotating shaft at one end of the rotating frame (1100); the bottom of the swing arm (17) is movably installed with the push rod of the drive cylinder (12) through a fisheye joint.

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