A filter cartridge overmolding apparatus
Patent Information
- Application Number
- CN202521827926.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0004]本实用新型的目的在于提供一种滤芯包膜装置,解决不同大小厚度的滤芯的包膜和在刀具使用中人工效率低下的问题
[0015]1、通过气缸的作用下带动滑块一在滑槽一中上下滑动,从而控制传送辊一的上下滑动,面对不同大小厚度的滤芯的包膜都能够有序进行,保证了不同大小厚度的滤芯均能通过装置进行包膜。
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Figure CN224829923U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter element processing technology, and in particular to a filter element coating device. Background Technology
[0002] After processing, filter cartridges are typically covered with a thin film using a heat shrink wrapping machine. This shrink film, wrapped around the product or packaging, is then heated to shrink and tightly encase the product or packaging, fully showcasing its appearance, improving its marketability, and increasing its aesthetic appeal and perceived value.
[0003] In existing technologies, the device cannot be adjusted according to the size and thickness of the filter element. Only a fixed device can be used for membrane coating. Membrane replacement is difficult, and it is difficult to accurately cut filter elements of different thicknesses. Manual cutting is inefficient and increases costs. Utility Model Content
[0004] The purpose of this invention is to provide a filter cartridge coating device to solve the problems of coating filter cartridges of different sizes and thicknesses and low manual efficiency in the use of cutting tools.
[0005] To achieve the above objectives, a filter cartridge coating device is provided, comprising: a roller conveyor, wherein two lifting frames are fixedly connected to the upper surface of the roller conveyor, each of the two lifting frames has a sliding groove, and each of the two sliding grooves has a sliding block slidably connected inside, a fixed rod is rotatably connected to the side of one of the sliding blocks, one end of the fixed rod is bolted to a conveying roller, and the other end of the fixed rod is threaded to a screw; a fixed block is fixedly connected to the side of each of the two lifting frames, one of the fixed blocks has a fixed rod rotatably connected inside, one end of the fixed rod is bolted to a conveying roller, and the other end of the fixed rod is threaded to a screw; and a fixed block is fixedly connected to the side of the other sliding block. A motor three is fixedly connected to the side of the fixed block, and the output end of the motor three is fixedly connected to the conveyor roller one. A motor two is fixedly connected to the side of another fixed block, and the output end of the motor two is fixedly connected to the conveyor roller two. A cylinder is fixedly connected to the upper surface of one of the lifting frames, and the output end of the cylinder is fixedly connected to the upper surface of the slider one. A chute three is opened inside the roller conveyor, and the bottom of the lifting frame is slidably connected to the inside of the chute three. A slot is opened inside the lifting frame, and a screw is threaded inside the slot. The outside of the screw is threaded inside the roller conveyor. The device can orderly encapsulate filter elements of different sizes and thicknesses, ensuring that filter elements of different sizes and thicknesses can be encapsulated by the device.
[0006] Two wooden boards are fixedly connected to the upper surface of the roller conveyor. Each wooden board has a groove. A threaded rod is rotatably connected inside one of the wooden boards, and a slider is threadedly connected to the outside of the threaded rod. The outside of the slider is slidably connected to the inside of one of the grooves. A motor is fixedly connected to the upper surface of the wooden board, and the output end of the motor is fixedly connected to the upper end of the threaded rod. A connecting rod is fixedly connected to the side of the slider. Two infrared sensors are fixedly connected to the lower surface of the connecting rod, and a cutter is fixedly connected to the lower surface of the connecting rod. A limit block is slidably connected inside the other groove, and the side of the limit block is fixedly connected to one end of the connecting rod. This electric mode reduces labor costs and solves the problem of low efficiency.
[0007] According to the filter cartridge coating device, a heat shrink wrapping machine is fixedly connected to the upper surface of the roller conveyor. A heat shrink tube is fixedly connected inside the heat shrink wrapping machine. The filter cartridge is wrapped with a heat shrink film and then heated so that the film shrinks and tightly wraps the product, thereby protecting the product, improving its appearance and extending its shelf life.
[0008] According to the filter cartridge coating device, the two lifting frames are symmetrically arranged, and the rotational speed of the second motor is greater than that of the third motor to ensure the stable operation of the lifting frames.
[0009] According to the filter cartridge coating device, the two wooden boards are symmetrically arranged, and the longitudinal section of the wooden boards is L-shaped, which ensures that the connecting rod can move up and down simultaneously under the drive of the motor.
[0010] According to the filter cartridge coating device, a curtain is fixedly connected to the side of the heat shrink coating machine, and steel rollers are evenly arranged inside the roller conveyor to ensure that the coated filter cartridge can enter the heat shrink coating machine and to prevent the blades from damaging the rollers.
[0011] According to the filter cartridge coating device, the first and second conveyor rollers have smooth surfaces and are arranged in parallel to ensure that the first and second conveyor rollers will not damage the heat shrink film and to ensure stable operation during film feeding.
[0012] According to the filter cartridge coating device, the infrared sensors are symmetrically arranged, the lifting frame is made of aluminum alloy, the infrared sensors ensure that the filter cartridge can be accurately cut upon arrival, and the aluminum alloy material ensures the stability of the device.
[0013] According to the filter cartridge coating device, the side of the heat shrink coating machine is made of transparent glass, and the first and second fixing rods are symmetrically arranged. The transparent material allows for better observation of the changes in the heat shrink film, ensuring that the second conveyor roller can be fitted with the heat shrink film roll.
[0014] The above-mentioned solution has the following beneficial effects:
[0015] 1. The cylinder drives the slider to slide up and down in the groove, thereby controlling the up and down movement of the conveyor roller. This allows for the orderly coating of filter elements of different sizes and thicknesses, ensuring that filter elements of different sizes and thicknesses can be coated by the device.
[0016] 2. The operation of motor one drives the rotation of the threaded rod, thereby controlling the slider two to slide up and down in the groove two, thus controlling the movement of the cutter. With the assistance of infrared sensors, the film is cut more accurately. The electric mode reduces labor costs and solves the problem of low efficiency.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0019] Figure 1 This is a three-dimensional structural diagram of a filter cartridge coating device according to the present invention;
[0020] Figure 2 This is a cross-sectional view of a wooden board for a filter cartridge coating device according to the present invention;
[0021] Figure 3 This is a cross-sectional view of a lifting frame for a filter cartridge coating device according to the present invention;
[0022] Figure 4 This is a cross-sectional view of a heat shrink wrapping machine for a filter cartridge coating device according to this utility model.
[0023] Legend:
[0024] 1. Roller conveyor; 2. Fixed block; 3. Lifting frame; 4. Slider 1; 5. Slide 1; 6. Cylinder; 7. Conveyor roller 1; 8. Wooden board; 9. Slider 2; 10. Motor 1; 11. Infrared sensor; 12. Connecting rod; 13. Heat shrink wrapping machine; 14. Slide 2; 15. Cutting tool; 16. Threaded rod; 17. Motor 2; 18. Motor 3; 19. Heat shrink tubing; 20. Slide 3; 21. Limiting block; 22. Screw 1; 23. Screw; 24. Slot; 25. Conveyor roller 2; 26. Fixed rod 1; 27. Fixed rod 2; 28. Screw 2. Detailed Implementation
[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0026] Reference Figure 1-4 This utility model discloses a filter cartridge coating device, comprising: a roller conveyor 1, with two lifting frames 3 fixedly connected to the upper surface of the roller conveyor 1; each of the two lifting frames 3 has a sliding groove 5 inside, and a slider 4 is slidably connected inside each of the two sliding grooves 5; a fixing rod 26 is rotatably connected to the side of one slider 4; one end of the fixing rod 26 is bolted to a conveying roller 7, and the other end of the fixing rod 26 is threaded to a screw 22; fixing blocks 2 are fixedly connected to the sides of each of the two lifting frames 3; a fixing rod 27 is rotatably connected inside one fixing block 2; one end of the fixing rod 27 is bolted to a conveying roller 25, and the other end of the fixing rod 27 is threaded to a screw 28; a motor 3 18 is fixedly connected to the side of the other slider 4, and the output end of the motor 3 18 is fixedly connected to the conveying roller 7; a motor 2 17 is fixedly connected to the side of the other fixing block 2, and the output end of the motor 2 17 is fixedly connected to the conveying roller 25; and a cylinder 6 is fixedly connected to the upper surface of one of the lifting frames 3. The output end of cylinder 6 is fixedly connected to the upper surface of slider 4. A chute 20 is provided inside the roller conveyor 1. The bottom of the lifting frame 3 is slidably connected to the inside of the chute 20. A slot 24 is provided inside the lifting frame 3. A screw 23 is threaded into the slot 24. The outside of the screw 23 is threaded into the inside of the roller conveyor 1. By loosening the bolts on conveyor roller 7 and conveyor roller 25, the fixing rod 26 and fixing rod 27 are separated from conveyor roller 7 and conveyor roller 25. Loosening the screw 23... The lifting frame 3 can slide to the right, and the heat shrink film is rolled onto the second conveyor roller 25. Then, the first conveyor roller 7 and the second conveyor roller 25 are bolted to the first fixing rod 26 and the second fixing rod 27 in the same way. The second motor 17 and the third motor 18 are opened at the same time. The rotation direction of the second motor 17 and the third motor 18 is opposite to the direction of the first screw 22 and the second screw 28. The heat shrink film is pulled and rolled onto the first conveyor roller 7. The size and thickness of the filter element are compared. The cylinder 6 is opened, so that the cylinder 6 drives the slider 4 to slide up and down in the slide groove 5.
[0027] Two wooden boards 8 are fixedly connected to the upper surface of the roller conveyor 1. Each wooden board 8 has a groove 14 inside. A threaded rod 16 is rotatably connected inside one of the wooden boards 8. A slider 9 is threadedly connected to the outside of the threaded rod 16. The outside of the slider 9 is slidably connected to the inside of one of the grooves 14. A motor 10 is fixedly connected to the upper surface of the wooden board 8. The output end of the motor 10 is fixedly connected to the upper end of the threaded rod 16. A connecting rod 12 is fixedly connected to the side of the slider 9. Two infrared sensors 11 are fixedly connected to the lower surface of the connecting rod 12. A cutter 15 is fixedly connected to the lower surface of the connecting rod 12. The other groove 14... An internal sliding connection is provided with a limiting block 21. The side of the limiting block 21 is fixedly connected to one end of the connecting rod 12. The filter element moves forward with the operation of the roller conveyor 1. The heating rod inside the cutter 15 can preheat the cutter 15. The signal of one infrared sensor 11 is transmitted to the motor 10. When the presence of the filter element is detected, the motor 10 is operated, causing the threaded rod 16 to rotate, thereby driving the cutter 15 to slide up and down. The signal of the other infrared sensor 11 is transmitted to the roller conveyor 1. After the presence of the filter element is detected, the conveying speed of the roller conveyor 1 is slowed down, so as to adapt to different membrane materials of the filter element and improve the appearance quality of the filter element.
[0028] A heat shrink wrapping machine 13 is fixedly connected to the upper surface of the roller conveyor 1. A heat shrink tube 19 is fixedly connected inside the heat shrink wrapping machine 13. After the filter element is cut, it is conveyed to the heat shrink wrapping machine 13 by the roller conveyor 1. The heat shrink treatment of the heat shrink wrapping machine 13 makes the film wrap around the filter element.
[0029] Two lifting frames 3 are symmetrically arranged. The speed of motor 2 17 is greater than that of motor 3 18. In order to ensure that conveyor roller 1 7 and conveyor roller 2 25 can rotate stably, and to ensure that the filter element membrane can better wrap the filter element so that it can move through the operation of roller conveyor 1.
[0030] Two wooden planks 8 are symmetrically arranged, and the longitudinal section of the wooden planks 8 is L-shaped. In order to enable the wooden planks 8 to run more stably, the connecting rod 12 can rise synchronously under the action of the two wooden planks 8.
[0031] A curtain is fixedly connected to the side of the heat shrink wrapping machine 13, and steel rollers are evenly arranged inside the roller conveyor 1, which allows the filter element wrapped with film to smoothly enter the heat shrink wrapping machine 13.
[0032] The surfaces of conveyor roller 7 and conveyor roller 25 are smooth, and they are arranged in parallel to prevent them from damaging the heat shrink film.
[0033] The infrared sensors 11 are symmetrically arranged, and the lifting frame 3 is made of aluminum alloy, which has the advantages of being lightweight, high-strength, and having good corrosion resistance.
[0034] The sides of the heat shrink wrapping machine 13 are made of transparent glass, and the first fixing rod 26 and the second fixing rod 27 are symmetrically arranged to better observe the heat shrinking process.
[0035] Working principle: By loosening the bolts on conveyor rollers 7 and 25, fixing rods 26 and 27 are separated from conveyor rollers 7 and 25. Loosening screw 23 allows the lifting frame 3 to slide to the right, allowing the heat-shrink film to be rolled onto conveyor roller 25. Conveying conveyor rollers 7 and 25 to fixing rods 26 and 27 is done in the same way. Simultaneously, motors 17 and 18 are activated, pulling the heat-shrink film and rolling it onto conveyor roller 7. Comparing the size and thickness of the filter element, cylinder 6 is activated, causing slider 4 to slide up and down in chute 5, placing the filter element. The filter element moves with the roller conveyor 1. The blade 15 moves forward, and the heating rod inside the blade 15 can preheat the blade 15. The signal of one infrared sensor 11 is transmitted to the motor 10. When the presence of the filter element is detected, the motor 10 is activated, causing the threaded rod 16 to rotate, thereby driving the blade 15 to slide up and down. The signal of the other infrared sensor 11 is transmitted to the roller conveyor 1. After the presence of the filter element is detected, the conveying speed of the roller conveyor 1 is slowed down, so as to adapt to different membrane materials of the filter element and improve the appearance quality of the filter element. After the filter element is cut, it is conveyed by the roller conveyor 1 to the heat shrink wrapping machine 13. The heat shrink wrapping machine 13 heat shrinks the membrane onto the filter element.
[0036] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A filter cartridge coating device, comprising: A roller conveyor (1) is characterized in that two lifting frames (3) are fixedly connected to the upper surface of the roller conveyor (1), and each of the two lifting frames (3) has a sliding groove (5) inside. Each of the two sliding grooves (5) has a slider (4) slidably connected inside. A fixing rod (26) is rotatably connected to the side of one of the sliders (4). One end of the fixing rod (26) is bolted to a conveyor roller (7), and the other end of the fixing rod (26) is threaded to a screw (22). A fixing block (2) is fixedly connected to the side of each of the two lifting frames (3), and a fixing rod (27) is rotatably connected inside one of the fixing blocks (2). One end of the fixing rod (27) is bolted to a conveyor roller (25), and the other end of the fixing rod (27) is threaded to a screw (28). ), another slider (4) is fixedly connected to a motor (18) on its side, the output end of the motor (18) is fixedly connected to a conveyor roller (7), another fixed block (2) is fixedly connected to a motor (17) on its side, the output end of the motor (17) is fixedly connected to a conveyor roller (25), one of the lifting frames (3) is fixedly connected to a cylinder (6) on its upper surface, the output end of the cylinder (6) is fixedly connected to the upper surface of slider (4), the roller conveyor (1) has a sliding groove (20) inside, the bottom of the lifting frame (3) is slidably connected to the inside of the sliding groove (20), the lifting frame (3) has a slot (24) inside, the slot (24) has a screw (23) threadedly connected to the inside of the slot (24), and the outside of the screw (23) is threadedly connected to the inside of the roller conveyor (1); Two wooden boards (8) are fixedly connected to the upper surface of the roller conveyor (1). Both wooden boards (8) have a second sliding groove (14) inside. A threaded rod (16) is rotatably connected inside one of the wooden boards (8). A slider (9) is threadedly connected to the outside of the threaded rod (16). The outside of the slider (9) is slidably connected to the inside of one of the second sliding grooves (14). A motor (10) is fixedly connected to the upper surface of the wooden board (8). The output end of the motor (10) is fixedly connected to the upper end of the threaded rod (16). A connecting rod (12) is fixedly connected to the side of the slider (9). Two infrared sensors (11) are fixedly connected to the lower surface of the connecting rod (12). A cutter (15) is fixedly connected to the lower surface of the connecting rod (12). A limit block (21) is slidably connected inside the other second sliding groove (14). The side of the limit block (21) is fixedly connected to one end of the connecting rod (12).
2. The filter cartridge coating device according to claim 1, characterized in that, A heat shrink wrapping machine (13) is fixedly connected to the upper surface of the roller conveyor (1), and a heat shrink tube (19) is fixedly connected inside the heat shrink wrapping machine (13).
3. The filter cartridge coating device according to claim 1, characterized in that, The two lifting frames (3) are symmetrically arranged, and the rotational speed of the second motor (17) is greater than that of the third motor (18).
4. A filter cartridge coating device according to claim 1, characterized in that, The two wooden boards (8) are arranged symmetrically, and the longitudinal section of the wooden boards (8) is L-shaped.
5. A filter cartridge coating device according to claim 2, characterized in that, The heat shrink wrapping machine (13) is fixedly connected to a curtain on its side, and steel rollers are evenly arranged inside the roller conveyor (1).
6. A filter cartridge coating device according to claim 1, characterized in that, The surfaces of the first conveyor roller (7) and the second conveyor roller (25) are smooth, and the first conveyor roller (7) and the second conveyor roller (25) are arranged in parallel.
7. A filter cartridge coating device according to claim 1, characterized in that, The infrared sensors (11) are symmetrically arranged, and the lifting frame (3) is made of aluminum alloy.
8. A filter cartridge coating device according to claim 2, characterized in that, The side of the heat shrink wrapping machine (13) is made of transparent glass, and the first fixing rod (26) and the second fixing rod (27) are symmetrically arranged.