Automatic soft package product turnover device
Patent Information
- Application Number
- CN202522518353.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0004]上述专利公开的包装机侧翻装置或吨袋包自动倾翻装置均存在结构复杂且体积较大,不适用于乳品饮料的缺陷
本发明是设计了一种软包装产品自动翻包装置,结构和布局设计合理,通过视觉识别照相机视觉识别、拦包气缸组件的阻挡、翻包气缸组件的顶升,三者共同联动控制实现对软包装产品进行自动翻面。这种方式不仅减少了人工的工作强度,而且减少了日期打印有问题产品进入市场的概率。
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Figure CN224829937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bag-flipping mechanism technology, and more specifically to the field of automatic bag-flipping device for flexible packaging products. Background Technology
[0002] A dairy beverage factory produces a product packaged in soft bags. The production date and other information are printed on the packaging bags while the equipment is still in operation. When the products leave the machine, some bags have the printed date side down. Packaging personnel need to manually flip the bags over to check the production date before packing. This not only consumes a significant amount of manpower for flipping the bags, increasing the workload of the packaging staff, but also risks that products with incorrectly printed dates might miss inspection and be mixed in with the finished product. The existing patent discloses the following: Patent publication CN103979126A, entitled "An Automatic Packaging Machine Side-Tilting Device," discloses the following: An automatic packaging machine side-tilting device includes a frame located on the side of the packaging shell transport track of the packaging machine. A lower mounting seat is provided on one side of the frame, and an upper mounting seat is provided above the lower mounting seat, parallel to the upper mounting seat. A set of eccentric wheels is provided on the lower mounting seat, and a rotating shaft extends through the upper mounting seat from each eccentric wheel. An eccentric block is connected to one end of the rotating shaft extending through the upper mounting seat. A fixing rod is provided at the end of the eccentric block away from its connection with the rotating shaft. The fixing rod is parallel to the rotating shaft, and a side-tilting fixing strip is provided at the top of the fixing rod. The side-tilting fixing strip has a tongue that reciprocates in the direction of the packaging shell transport track. This invention's automatic packaging machine side-tilting device utilizes the circumferential rotation of the eccentric block to automatically flip the side of the product's outer packaging. It has a simple structure and can smoothly flip the side cover of the packaging shell.
[0003] Patent publication number CN110371701A, entitled "An Automatic Tilting Device for Ton Bags," discloses the following: It relates to the field of material unloading machinery technology, including a support device, a tilting device, a clamping device, a pushing device, a discharge hopper, and a hydraulic station. The support device includes a bracket, a connecting plate, a seat, a backing plate, and a support plate. The tilting device includes a seated bearing I, a left shaft, and a right shaft. The clamping device is fixed at the circular hole of the discharge hopper. The pushing device includes a seated bearing II, a shaft, a hydraulic cylinder II, a positioning seat, a connecting rod, a bearing, and a bearing end cap. This invention can automate the unloading process, primarily for coal transportation. It reduces direct contact between operators and dust, significantly improving the working environment. Furthermore, the ton bags can be recycled, effectively preventing environmental pollution.
[0004] The packaging machine side-tilting device or ton bag automatic tilting device disclosed in the above patents have the drawbacks of being complex in structure and large in size, making them unsuitable for dairy beverages. Utility Model Content
[0005] The purpose of this utility model is to provide an automatic flipping device for flexible packaging products in order to solve the above-mentioned technical problems.
[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution: This utility model provides an automatic flipping device for flexible packaging products, including a linear conveyor mechanism for conveying flexible packaging products, a blocking mechanism for intercepting flexible packaging products on the linear conveyor mechanism, a flipping mechanism for flipping the flexible packaging products by cooperating with the blocking mechanism below the linear conveyor mechanism, a visual recognition system on the rear side of the flipping mechanism, and a controller on the linear conveyor mechanism. The visual recognition system, the bag-flipping mechanism, and the bag-blocking mechanism are arranged sequentially along the conveying direction of the linear conveyor mechanism; The linear conveyor, the bag-blocking mechanism, the bag-flipping mechanism, and the vision recognition system are all connected to the controller signal. When the vision recognition system detects that the flexible packaged product needs to be flipped, it inputs a signal into the controller, which then controls the bag-blocking mechanism and the bag-flipping mechanism to perform the flipping action.
[0007] In one embodiment, the linear conveying mechanism includes a conveyor frame, a drive roller assembly disposed on the conveyor frame, a gear conveyor belt meshing with one end of the drive roller assembly, and a drive mechanism for driving the gear conveyor belt to rotate.
[0008] In one embodiment, the package blocking mechanism includes a mounting base fixed on the conveyor frame and a package blocking cylinder assembly fixed on the mounting base. The package blocking cylinder assembly includes an inclined package blocking cylinder body, a package blocking telescopic rod disposed in the package blocking cylinder body, and a package blocking baffle disposed at the end of the package blocking telescopic rod that contacts the flexible packaged product. The package blocking cylinder assembly is signal-connected to a controller.
[0009] In one embodiment, the baffle is an L-shaped plate with an L-shaped cross-section, and the length direction of the baffle is orthogonal to the conveying direction of the conveyor belt.
[0010] In one embodiment, the bag-flipping mechanism includes a bag-flipping cylinder assembly installed below the conveyor frame. The bag-flipping cylinder assembly includes a bag-flipping cylinder body fixedly connected to the conveyor frame and vertically arranged, and a bag-flipping telescopic rod disposed in the bag-flipping cylinder body. The bag-flipping telescopic rod extends out of the bag-flipping cylinder body to cooperate with the flexible packaging product. The bag-flipping cylinder assembly is signal-connected to the controller.
[0011] In one embodiment, a position sensor connected to the controller signal is provided at the bag-turning cylinder assembly on the conveyor frame.
[0012] Specifically, if the visual recognition system identifies that the flexible packaged product is facing up on the conveyor belt, when the flexible packaged product is transported to the flipping cylinder assembly, the position sensor transmits a signal to the controller, and the controller controls the bag-blocking telescopic rod and the flipping telescopic rod to move simultaneously, so as to flip the flexible packaged product.
[0013] In one embodiment, the bag-blocking cylinder assembly and the bag-flipping cylinder assembly do not interfere with each other. In one embodiment, the minimum distance between the L-shaped plate of the bag-blocking cylinder assembly and the conveyor belt is 2mm, and the minimum distance between the bag-blocking cylinder assembly and the bag-flipping cylinder assembly is 3 / 4 of the width of the flexible packaging product.
[0014] In one embodiment, the visual recognition system includes a support frame mounted on a conveyor and a visual recognition camera mounted on the support frame, the visual recognition camera being signal-connected to a controller.
[0015] In one implementation, the controller is a PCL controller.
[0016] The working principle is as follows: like Figure 1 As shown, when a flexible packaged product passes through a vision recognition camera, if the product is identified as being face down on the conveyor belt, the blocking telescopic bar and the flipping telescopic bar will activate simultaneously. Figure 2 As shown, flip the flexible packaged product over from one end, and then... Figure 3 As shown, after the bag is flipped, the bag-blocking telescopic bar and the bag-flipping telescopic bar retract simultaneously, completing the bag-flipping action; If the visual recognition system detects that the flexible packaged product is facing up on the conveyor belt, neither the package-blocking cylinder assembly nor the package-flipping cylinder assembly will activate, and the product will run directly over the conveyor belt.
[0017] The beneficial effects of this utility model are as follows: This invention relates to an automatic flipping device for flexible packaging products. The device features a rationally designed structure and layout. It achieves automatic flipping of flexible packaging products through the coordinated control of a visual recognition camera, a blocking cylinder assembly, and a flipping cylinder assembly. This method not only reduces manual labor intensity but also decreases the probability of products with date printing problems entering the market. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a side view of the automatic flipping device for flexible packaging products of the present invention before flipping the package; Figure 2 This is a schematic diagram of the structure of the automatic flipping device for flexible packaging products of the present invention. Figure 3 This is a schematic diagram of the structure of the automatic flipping device for flexible packaging products of the present invention after flipping. Reference numerals: 1. Conveyor belt; 2. Bag-blocking cylinder; 3. Bag-flipping cylinder; 4. Cylinder extension rod; 5. Flexible packaging product; 6. Visual recognition camera; 7. Control host and control box; 8. Cylinder extension rod. Detailed Implementation
[0020] To make the technical problems, technical solutions, and technical effects of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] Example 1 like Figures 1 to 3As shown, this embodiment provides an automatic flipping device for flexible packaging product 5, including a linear conveying mechanism for conveying flexible packaging product 5, a blocking mechanism for intercepting flexible packaging product 5 disposed on the linear conveying mechanism, a flipping mechanism for flipping flexible packaging product 5 disposed below the linear conveying mechanism and cooperating with the blocking mechanism, a visual recognition system disposed on the rear side of the flipping mechanism, and a controller 7 disposed on the linear conveying mechanism. The visual recognition system, the bag-flipping mechanism, and the bag-blocking mechanism are arranged sequentially along the conveying direction of the linear conveyor mechanism; The linear conveyor, the bag-blocking mechanism, the bag-flipping mechanism, and the vision recognition system are all connected to the controller 7. When the vision recognition system detects that the flexible packaged product 5 needs to be flipped, it inputs a signal into the controller 7, which then controls the bag-blocking mechanism and the bag-flipping mechanism to perform the flipping action.
[0025] Example 2 like Figures 1 to 3 As shown, this embodiment provides an automatic flipping device for flexible packaging product 5, including a linear conveying mechanism for conveying flexible packaging product 5, a blocking mechanism for intercepting flexible packaging product 5 disposed on the linear conveying mechanism, a flipping mechanism for flipping flexible packaging product 5 disposed below the linear conveying mechanism and cooperating with the blocking mechanism, a visual recognition system disposed on the rear side of the flipping mechanism, and a controller 7 disposed on the linear conveying mechanism. The visual recognition system, the bag-flipping mechanism, and the bag-blocking mechanism are arranged sequentially along the conveying direction of the linear conveyor mechanism; The linear conveyor, the bag-blocking mechanism, the bag-flipping mechanism, and the vision recognition system are all connected to the controller 7. When the vision recognition system detects that the flexible packaged product 5 needs to be flipped, it inputs a signal into the controller 7, which then controls the bag-blocking mechanism and the bag-flipping mechanism to perform the flipping action.
[0026] The linear conveying mechanism includes a conveyor frame, a drive roller assembly mounted on the conveyor frame, a gear conveyor belt 1 meshing with one end of the drive roller assembly, and a drive mechanism for driving the gear conveyor belt 1 to rotate.
[0027] The package blocking mechanism includes a mounting base fixed on the conveyor frame and a package blocking cylinder assembly 2 fixed on the mounting base. The package blocking cylinder assembly 2 includes an inclined package blocking cylinder body, a package blocking telescopic rod 4 disposed in the package blocking cylinder body, and a package blocking baffle disposed at the end of the package blocking telescopic rod 4 that contacts the flexible packaged product 5. The package blocking cylinder assembly 2 is signal connected to the controller 7.
[0028] The baffle is an L-shaped plate with an L-shaped cross-section, and the length direction of the baffle is orthogonal to the conveying direction of the conveyor belt 1.
[0029] Example 3 This embodiment is a further optimization based on embodiment 2, specifically: The bag-flipping mechanism includes a bag-flipping cylinder assembly 3 installed below the conveyor frame. The bag-flipping cylinder assembly 3 includes a bag-flipping cylinder body that is fixedly connected to the conveyor frame and is vertically arranged, and a bag-flipping telescopic rod 8 that is arranged inside the bag-flipping cylinder body. The bag-flipping telescopic rod 8 extends out of the bag-flipping cylinder body to cooperate with the flexible packaged product 5. The bag-flipping cylinder assembly 3 is signal-connected to the controller 7.
[0030] A position sensor connected to the controller 7 is installed at the 3rd position of the bag-turning cylinder assembly on the conveyor frame.
[0031] The bag-blocking cylinder assembly 2 and the bag-flipping cylinder assembly 3 do not interfere with each other.
[0032] The minimum distance between the L-shaped plate of the bag-blocking cylinder assembly 2 and the conveyor belt 1 is 2mm, and the minimum distance between the bag-blocking cylinder assembly 2 and the bag-flipping cylinder assembly 3 is 3 / 4 of the width of the flexible packaging product 5.
[0033] Specifically, if the visual recognition system identifies that the flexible packaged product 5 is facing up on the conveyor belt 1, when the flexible packaged product 5 is transported to the flipping cylinder assembly 3, the position sensor transmits the signal to the controller 7, and the controller 7 controls the bag-blocking telescopic rod 4 and the flipping telescopic rod 8 to move simultaneously, so as to flip the flexible packaged product 5.
[0034] Example 4 This embodiment is a further optimization based on embodiment 3, specifically: The visual recognition system includes a support frame mounted on a conveyor and a visual recognition camera 6 mounted on the support frame. The visual recognition camera 6 is signal-connected to a controller 7.
[0035] Controller 7 is PCL controller 7.
[0036] The working principle is as follows: like Figure 1 As shown, when the flexible packaged product 5 is recognized by the visual recognition camera 6, if the product 5 is identified as being reversed on the conveyor belt 1, then the blocking telescopic bar 4 and the flipping telescopic bar 8 will move simultaneously. Figure 2 As shown, flip the flexible packaged product 5 over from one end, and then... Figure 3 As shown, after the bag is flipped, the bag-blocking telescopic bar 4 and the bag-flipping telescopic bar 8 retract simultaneously, completing the bag-flipping action; If the visual recognition system detects that the flexible packaged product 5 is facing up on the conveyor belt 1, neither the bag-blocking cylinder assembly 2 nor the bag-flipping cylinder assembly 3 will move, and the product will run directly over the conveyor belt 1.
Claims
1. An automatic repackaging device for flexible packaging products, characterized in that, It includes a linear conveyor for conveying flexible packaged products (5), a blocking mechanism for intercepting flexible packaged products (5) disposed on the linear conveyor, a flipping mechanism for flipping the flexible packaged products (5) disposed below the linear conveyor and cooperating with the blocking mechanism, a visual recognition system disposed on the rear side of the flipping mechanism, and a controller (7) disposed on the linear conveyor. The visual recognition system, the bag-flipping mechanism, and the bag-blocking mechanism are arranged sequentially along the conveying direction of the linear conveying mechanism; The linear conveying mechanism, the bag-blocking mechanism, the bag-flipping mechanism, and the visual recognition system are all connected to the controller (7) via signals. When the visual recognition system detects that the soft packaged product (5) needs to be flipped, it inputs a signal into the controller (7) and controls the bag-blocking mechanism and the bag-flipping mechanism to perform the bag-flipping action.
2. The automatic flipping device for flexible packaging products according to claim 1, characterized in that, The linear conveying mechanism includes a conveyor frame, a transmission roller assembly mounted on the conveyor frame, a gear conveyor belt (1) meshing with one end of the transmission roller assembly, and a drive mechanism for driving the gear conveyor belt (1) to rotate.
3. The automatic flipping device for flexible packaging products according to claim 2, characterized in that, The package blocking mechanism includes a mounting base fixed on the conveyor frame and a package blocking cylinder assembly (2) fixed on the mounting base. The package blocking cylinder assembly (2) includes an inclined package blocking cylinder body, a package blocking telescopic rod (4) disposed in the package blocking cylinder body, and a package blocking baffle disposed at the end of the package blocking telescopic rod (4) that contacts the soft packaged product (5). The package blocking cylinder assembly (2) is signal connected to the controller (7).
4. The automatic repackaging device for flexible packaging products according to claim 3, characterized in that, The baffle is an L-shaped plate with an L-shaped cross-section, and the length direction of the baffle is orthogonal to the conveying direction of the conveyor belt (1).
5. The automatic repackaging device for flexible packaging products according to claim 4, characterized in that, The flipping mechanism includes a flipping cylinder assembly (3) installed below the conveyor frame. The flipping cylinder assembly (3) includes a flipping cylinder body fixedly connected to the conveyor frame and vertically arranged, and a flipping telescopic rod (8) arranged in the flipping cylinder body. The flipping telescopic rod (8) extends out of the flipping cylinder body to cooperate with the flexible packaging product (5). The flipping cylinder assembly (3) is signal connected to the controller (7).
6. The automatic flipping device for flexible packaging products according to claim 5, characterized in that, A position sensor connected to the controller (7) is provided at the flipping cylinder assembly (3) on the conveyor frame.
7. An automatic repackaging device for flexible packaging products according to claim 5, characterized in that, The bag-blocking cylinder assembly (2) and the bag-flipping cylinder assembly (3) do not interfere with each other.
8. An automatic repackaging device for flexible packaging products according to claim 7, characterized in that, The minimum distance between the L-shaped plate of the bag-blocking cylinder assembly (2) and the conveyor belt (1) is 2mm, and the minimum distance between the bag-blocking cylinder assembly (2) and the bag-flipping cylinder assembly (3) is 3 / 4 of the width of the flexible packaging product (5).
9. An automatic repackaging device for flexible packaging products according to claim 2, characterized in that, The visual recognition system includes a support frame mounted on the conveyor and a visual recognition camera (6) mounted on the support frame, the visual recognition camera (6) being signal-connected to the controller (7).
10. An automatic repackaging device for flexible packaging products according to claim 2, characterized in that, The controller (7) shown is a PCL controller (7).
Citation Information
Patent Citations
Automatic packer side turning device
CN103979126A
Automatic tip-over device for ton bag packages
CN110371701A