A coal bunker unblocking device convenient for maintenance

Abstract

The utility model aims at providing a convenient overhaul's raw coal bunker clearing and plugging device, including warehouse body, discharge hopper, mounting panel, drive motor, rotating paddle, its characterized in that: discharge hopper is detachable with the bottom discharge port of warehouse body through the installation component connection, the front side wall of discharge hopper is equipped with motor mouth, and the mounting panel is detachably installed at the motor mouth, the mounting panel is fixedly arranged on the front outer wall of drive motor, the output shaft end of drive motor is connected with the pivot, the pivot extends into the discharge hopper, and the rotating paddle is arranged on the pivot. The device can realize the quick separation of mounting frame A and mounting frame B, can overhaul the core component without the integral disassembly of warehouse body, can guarantee the structural strength, can avoid the displacement risk during the clearing and plugging operation, can ensure the balanced stress through the design of connecting plug and connecting slot, can adapt to different coal quality load and has good use prospect.

Description

Technical Field

[0001] This utility model relates to the technical field of a modular raw coal bunker bottom unblocking component, and in particular to a raw coal bunker unblocking device that is easy to maintain. Background Technology

[0002] When storing raw coal in industrial production, blockages often occur in raw coal silos due to factors such as the semi-top angle of the inner wall of the silo, the cross-sectional shrinkage rate, the silo outlet size, and the type and composition of the coal. When the raw coal silo is blocked, production is often forced to stop, affecting the normal operation of equipment, causing various losses to the enterprise, and also posing various safety hazards.

[0003] The current modular raw coal bunker bottom unblocking components have poor unblocking efficiency during use, and are not easy to repair when a fault occurs, which reduces their practicality.

[0004] To address the aforementioned issues, this application proposes a modular raw coal bunker bottom unblocking component that facilitates maintenance. Utility Model Content

[0005] In view of the technical problems existing in the background art, the present invention aims to provide a coal bunker unblocking device that is easy to maintain. This device overcomes the defects of the prior art and can solve the problem of inconvenient maintenance in the prior art mentioned in the background art.

[0006] To solve the above problems, the technical solution of this utility model is as follows: A coal bunker unblocking device that is easy to maintain, comprising a bunker body, a discharge hopper, a mounting plate, a drive motor, and rotating blades, characterized in that: the discharge hopper is detachably connected to the bottom discharge port of the bunker body through a mounting assembly; a motor port is provided on the front side wall of the discharge hopper; a mounting plate is detachably installed at the motor port; a mounting plate is fixedly installed on the front outer wall of the drive motor; the end of the output shaft of the drive motor is connected to a rotating shaft, the rotating shaft extends into the discharge hopper, and rotating blades are provided on the rotating shaft.

[0007] The installation assembly includes an installation frame A and an installation frame B. The installation frame A is installed on the outer wall of the discharge port at the bottom of the silo, and the installation frame B is installed on the top outer wall of the discharge hopper. The installation frame A and the installation frame B have the same shape and size. The installation frame A and the installation frame B are provided with multiple sets of threaded through holes A. The installation frame A and the installation frame B are fixed together by bolts and threaded through holes A, thereby fixing the discharge hopper to the bottom of the silo.

[0008] The bottom surface of the mounting frame A is provided with multiple sets of connecting blocks at intervals, and the top surface of the mounting frame B is provided with connecting slots corresponding to the connecting blocks. When the mounting frame B is connected to the mounting frame A, the connecting blocks are inserted into the connecting slots through clearance fit.

[0009] Both mounting frame A and mounting frame B are rectangular frames.

[0010] The mating structure of the connecting plug and the connecting slot is evenly arranged in 3-8 sets.

[0011] The output shaft of the drive motor is connected to the rotating shaft via a coupling.

[0012] The lower part of the outer wall of the silo is provided with a support frame.

[0013] The mounting plate is provided with multiple sets of threaded through holes B, and the front side wall of the discharge hopper is provided with multiple sets of threaded blind holes corresponding to the threaded through holes B. The mounting plate and the motor are fixed to the front side wall of the discharge hopper by passing the fixing bolt through the threaded through holes B of the mounting plate and then screwing it into the threaded blind holes.

[0014] The mounting plate is provided with 4 sets of threaded through holes B, and the front side wall of the discharge hopper is provided with 4 sets of threaded blind holes corresponding to the threaded through holes B.

[0015] The rotating blades are provided in two sets, located at the front and rear of the rotating shaft respectively; each set of rotating blades includes three long strip blades arranged radially along the rotating shaft, and these three blades are evenly spaced on the outer wall of the rotating shaft.

[0016] The beneficial effects of this utility model are as follows: This utility model, through the quick-release structure of the installation components, allows the discharge hopper to be quickly removed from the bottom of the hopper, thereby enabling the cleaning of the discharge hopper and its internal components such as rotating blades, couplings, and drive motors. Core components can be inspected without disassembling the entire hopper.

[0017] The present invention employs a connection and positioning structure where a connecting block at the lower end of mounting frame A and a connecting slot at the upper end of mounting frame B are connected. This structure ensures the overall structural strength of the mounting components and avoids the risk of displacement during unblocking operations.

[0018] The multiple sets of connecting blocks and connecting slots of this utility model are evenly distributed to ensure balanced force distribution, adapt to different coal quality loads, and bring good application prospects.

[0019] The coupling of this invention forms a rigid transmission at the connection between the rotating shaft and the drive motor, which can buffer overload impacts and protect the drive motor from damage. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the installation component structure of this utility model; Figure 3 This is a schematic diagram of the connection structure between the rotating shaft and the coupling of this utility model; The names and numbers of the parts in the diagram are as follows: 1 is the hopper body, 2 is the mounting component, 3 is the support frame, 4 is the mounting frame A, 5 is the bolt, 6 is the connecting block, 7 is the connecting slot, 8 is the mounting frame B, 9 is the threaded through hole A, 10 is the discharge hopper, 11 is the mounting plate, 12 is the drive motor, 13 is the fixing bolt, 14 is the coupling, 15 is the rotating shaft, 16 is the rotating blade, and 17 is the blade. Detailed Implementation

[0021] The following description, in conjunction with the accompanying drawings, details the implementation methods and embodiments of this utility model and their working processes.

[0022] Referring to the accompanying drawings, a coal bunker unblocking device for easy maintenance in this embodiment includes a bunker body 1, a discharge hopper 10, a mounting plate 11, a drive motor 12, and a rotating blade 16. The device is characterized in that: the discharge hopper 10 is detachably connected to the bottom discharge port of the bunker body 1 via a mounting assembly 2; a motor port is provided on the front side wall of the discharge hopper 10, and a mounting plate 11 is detachably mounted at the motor port; the mounting plate 11 is fixedly mounted on the front outer wall of the drive motor 12; the end of the output shaft of the drive motor 12 is connected to a rotating shaft 15, which extends into the discharge hopper 10; and a rotating blade 16 is mounted on the rotating shaft 15.

[0023] The installation assembly 2 includes an installation frame A4 and an installation frame B8. The installation frame A4 is installed on the outer wall of the bottom outlet of the bin 1, and the installation frame B8 is installed on the top outer wall of the discharge hopper 10. The installation frame A4 and the installation frame B8 have the same shape and size. The installation frame A4 and the installation frame B8 are provided with multiple sets of threaded through holes A9. The installation frame A4 and the installation frame B8 are fixed together by bolts 5 and threaded through holes A9, thereby fixing the discharge hopper 10 to the bottom of the bin 1.

[0024] The bottom surface of the mounting frame A4 is provided with multiple sets of connecting blocks 6 at intervals, and the top surface of the mounting frame B8 is provided with connecting slots 7 corresponding to the connecting blocks 6. When the mounting frame B8 is connected to the mounting frame A4, the connecting blocks 6 are inserted into the connecting slots 7 through a clearance fit. The insertion and positioning combination of the connecting blocks 6 and the connecting slots 7 ensures structural strength and avoids the risk of displacement during unblocking operations.

[0025] Both mounting frames A4 and B8 are rectangular frames.

[0026] The connecting plug 6 and the connecting slot 7 are evenly arranged in 4 sets.

[0027] The output shaft of the drive motor 12 is connected to the rotating shaft 15 via a coupling 14. The movable connection design between the coupling 14 and the rotating shaft 15 can buffer overload impacts and protect the drive motor from damage.

[0028] The lower part of the outer wall of the compartment 1 is provided with a support frame 3.

[0029] The mounting plate 11 is provided with multiple sets of threaded through holes B, and the front side wall of the discharge hopper 10 is provided with multiple sets of threaded blind holes corresponding to the threaded through holes B. The mounting plate 11 and the motor are fixed to the front side wall of the discharge hopper 10 by passing through the threaded through holes B of the mounting plate 11 and then screwing into the threaded blind holes.

[0030] The mounting plate 11 is provided with 4 sets of threaded through holes B, and the front side wall of the discharge hopper 10 is provided with 4 sets of threaded blind holes corresponding to the threaded through holes B.

[0031] The rotating blades 16 are provided in two sets, respectively located at the front and rear of the rotating shaft 15; each set of rotating blades 16 includes three long strip blades 17 arranged radially along the rotating shaft 15, and these three blades 17 are evenly spaced on the outer wall of the rotating shaft 15.

[0032] The working process of this embodiment is as follows: The silo body 1 is stably fixed by the support frame 3 to ensure the overall load-bearing capacity. The mounting frame A4 is fixed to the mounting frame B8 by the matching structure of bolts 5 and threaded through holes A9, realizing the modular connection of the main structure. The connecting plug 6 at the lower end of the mounting frame A4 is inserted into the connecting slot 7 at the upper end of the mounting frame B8 with a clearance fit. Four sets of plug-in structures are distributed around the mounting frame B8 to provide precise alignment and anti-torsional support. The drive motor 12 is fixed on the detachable mounting plate 11. The mounting plate 11 is installed on the front side wall of the discharge hopper 10 by fixing bolts 13 and threaded blind holes to achieve quick locking. The output shaft end of the drive motor 12 is linked with the rotating shaft 15 through the coupling 14 to form a rigid transmission, allowing a certain angular deviation to avoid motor overload damage. The rotating shaft 15 drives the rotating blade 16 to rotate in the discharge hopper 10, directly breaking up the arched coal blocks and promoting material flow.

[0033] When the drive motor 12 is powered on, it drives the rotating shaft 15 to rotate through the coupling 14, which in turn drives the rotating blade 16 to rotate. The rotating blade 16 shears and pushes the blocked coal seam. At the same time, the connecting block 6 and the connecting slot 7 bear the reaction force to ensure the stability of the overall structure. The crushed coal is discharged through the discharge hopper 10. The rotation speed of the rotating blade 16 can be adjusted according to the degree of blockage.

[0034] When disassembling, cleaning, or troubleshooting, the drive motor 12, coupling 14, shaft 15, and rotating blade 16 can be exposed by loosening or tightening the fixing bolts 13 on the threaded blind hole to remove the mounting plate 11. The components can be replaced individually without disassembling the entire hopper 1, reducing maintenance costs. At the same time, the open side plate design of the mounting plate 11 also makes it easy to clean the residual coal powder in the discharge hopper 10.

[0035] In addition, when disassembling, cleaning or troubleshooting, the bolt 5 can be unscrewed from the threaded through hole A9 through the quick-release structure on the mounting component 2 to separate the mounting frame A4 and the mounting frame B8, and then the mounting frame B8 and the discharge hopper 10 can be removed from the bin body 1. The components can be processed separately without disassembling the bin body 1 as a whole.

Claims

1. A coal bunker unblocking device that is easy to maintain, comprising a bunker body (1), a discharge hopper (10), a mounting plate (11), a drive motor (12), and rotating blades (16), characterized in that: The discharge hopper (10) is detachably connected to the bottom discharge port of the silo body (1) via the mounting assembly (2). The front side wall of the discharge hopper (10) is provided with a motor port, and a mounting plate (11) is detachably installed at the motor port. The mounting plate (11) is fixedly installed on the front outer wall of the drive motor (12). The end of the output shaft of the drive motor (12) is connected to the rotating shaft (15). The rotating shaft (15) extends into the discharge hopper (10), and a rotating blade (16) is provided on the rotating shaft (15).

2. The easy-to-maintain raw coal bunker unblocking device according to claim 1, characterized in that: The installation component (2) includes an installation frame A (4) and an installation frame B (8). The installation frame A (4) and the installation frame B (8) are installed on the outer wall of the bottom outlet of the silo body (1) and on the top outer wall of the discharge hopper (10). The installation frame A (4) and the installation frame B (8) are the same in shape and size. The installation frame A (4) and the installation frame B (8) are provided with multiple sets of threaded through holes A (9). The installation frame A (4) and the installation frame B (8) are fixed together by bolts (5) and threaded through holes A (9), thereby fixing the discharge hopper (10) to the bottom of the silo body (1).

3. The easy-to-maintain raw coal bunker unblocking device according to claim 2, characterized in that: Multiple sets of connecting blocks (6) are spaced apart on the bottom surface of the mounting frame A (4), and the top surface of the mounting frame B (8) is provided with connecting slots (7) corresponding to the connecting blocks (6). When the mounting frame B (8) is connected to the mounting frame A (4), the connecting blocks (6) are inserted into the connecting slots (7) through clearance fit.

4. The easy-to-maintain raw coal bunker unblocking device according to claim 2, characterized in that: Both mounting frame A (4) and mounting frame B (8) are rectangular frames.

5. The easy-to-maintain raw coal bunker unblocking device according to claim 3, characterized in that: The connecting plug (6) and the connecting slot (7) are evenly arranged in 3-8 sets.

6. The easy-to-maintain raw coal bunker unblocking device according to claim 1, characterized in that: The output shaft of the drive motor (12) is connected to the rotating shaft (15) via a coupling (14).

7. The easy-to-maintain raw coal bunker unblocking device according to claim 1, characterized in that: The lower part of the outer wall of the silo (1) is provided with a support frame (3).

8. The easy-to-maintain raw coal bunker unblocking device according to claim 1, characterized in that: The mounting plate (11) is provided with multiple sets of threaded through holes B, and the front side wall of the discharge hopper (10) is provided with multiple sets of threaded blind holes corresponding to the threaded through holes B. The mounting plate (11) and the motor are fixed on the front side wall of the discharge hopper (10) by passing through the threaded through holes B of the mounting plate (11) and screwing into the threaded blind holes.

9. The easy-to-maintain raw coal bunker unblocking device according to claim 8, characterized in that: The mounting plate (11) is provided with 4 sets of threaded through holes B, and the front side wall of the discharge hopper (10) is provided with 4 sets of threaded blind holes corresponding to the threaded through holes B.

10. The easy-to-maintain raw coal bunker unblocking device according to claim 1, characterized in that: The rotating blades (16) are provided in two sets, respectively located at the front and rear of the rotating shaft (15); each set of rotating blades (16) includes three long strip blades (17) arranged radially along the rotating shaft (15), and these three blades (17) are evenly spaced on the outer wall of the rotating shaft (15).

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