Fly ash solidification and encapsulation storage device
Patent Information
- Application Number
- CN202522411234.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-13
AI Technical Summary
传统的飞灰处理方式通常包括直接堆放或简易填埋,这种处理方式存在占地面积大、容易造成二次污染等问题;
[0012]1.箱体用于容纳和存储固化的飞灰,其入料口允许飞灰通过,而两个出料口则用于取出已固化的飞灰;箱体的下端中部向内凹形成V形槽,有助于引导和集中飞灰,提高出料效率;推板通过滑动安装在箱体内部,能够在推动组件的作用下移动,从而推动装在箱体内的飞灰向出料口方向移动;
Smart Images

Figure CN224830517U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of fly ash curing and packaging technology, and relates to a fly ash curing, packaging and storage device. Background Technology
[0002] With increasing environmental awareness, the effective treatment and storage of hazardous substances such as fly ash has become an important issue. Traditional fly ash treatment methods typically include direct stockpiling or simple landfilling, which have drawbacks such as requiring large land areas and easily causing secondary pollution.
[0003] In the existing technology, although there are some fixed devices, these devices often lack effective improvement in material conveying efficiency during the storage process; for example, there are problems such as low discharge efficiency after storage, inability to discharge continuously, and inability to clean the material at the bottom of the cavity after discharge, which causes the limitations of this technical solution. Utility Model Content
[0004] The purpose of this invention is to provide a fly ash solidification, packaging, and storage device that can solve the problems mentioned in the background art.
[0005] According to the technical solution provided by this utility model: a fly ash solidification, packaging and storage device includes a box body, the box body is provided with an inlet and two outlets, the lower end of the box body is concave inward to form a V-shaped groove, the inside of the box body is symmetrically provided with push plates, and push rods are provided on the push plates; the opposite ends of the push rods extend out of the box body respectively, and are provided with pushing components, the pushing components are installed on the box body, and under the pushing of the pushing components, the push plates are moved to push the material in the box body to the outlets.
[0006] Preferably, the pushing assembly consists of a pull rod, a pull plate, a guide rod, a spring, and a support plate; the opposite end of the push rod is provided with a pull plate, and the pull plate is provided with a pull rod; a guide rod slides through the pull plate, and both ends of the guide rod are mounted on the housing through support plates, and a spring is sleeved on the outside of the guide rod; one end of the spring is connected to the pull plate, and the other end is connected to one of the support plates.
[0007] Preferably, the pushing assembly consists of a motor bracket, a motor, a gear, and a rack; the motor bracket is fixedly installed on the inner wall of the V-shaped groove, the lower end of the motor bracket is equipped with a motor, the output shaft of the motor is fixedly fitted with a gear, and two racks mesh on the outer side of the gear, with the racks respectively installed on the push rod.
[0008] Preferably, the push plate is composed of a straight push plate and an inclined push plate. The straight push plates are symmetrically distributed in the middle of the box. An inclined push plate is provided at the lower end of the push plate. The lower end of the inclined push plate is slidably connected to the inner wall of the box. The downward inclined side wall of the inclined push plate is in contact with the groove wall of the V-shaped groove. The opposite ends of the push rod are respectively connected to the inclined push plate.
[0009] Preferably, a V-shaped baffle is provided above the straight push plate; the lower end of the V-shaped baffle is flush with the upper end of the straight push plate, and the upper end of the straight push plate is wrapped around it.
[0010] Preferably, the lower end of the box is provided with a bracket for supporting the box.
[0011] The fly ash solidification, packaging, and storage device provided by this utility model has the following advantages:
[0012] 1. The housing is used to contain and store solidified fly ash. Its inlet allows fly ash to pass through, while two outlets are used to remove the solidified fly ash. The lower middle part of the housing is concave to form a V-shaped groove, which helps to guide and concentrate the fly ash and improve discharge efficiency. The push plate is slidably installed inside the housing and can move under the action of the push component, thereby pushing the fly ash contained in the housing towards the outlet.
[0013] The push rod is slidably connected to the round hole inside the box. It can be pushed by the push assembly to drive the push plate to move smoothly. The push assembly is installed on the box and can provide power to push the push plate to move, pushing the fly ash inside the box to the discharge port in sequence, realizing automatic discharge, improving operating efficiency, reducing labor intensity, ensuring smooth and uniform discharge, and cleaning the material at the bottom of the box cavity. Attached Figure Description
[0014] Figure 1 This is a perspective view of the present invention.
[0015] Figure 2 This is a schematic diagram of the push plate of this utility model.
[0016] Figure 3 This is a cross-sectional view of the box body of this utility model.
[0017] Figure 4 This is a schematic diagram showing the connection of the pull rod 5, pull plate 51, guide rod 53, spring 54, and support plate 55 of this utility model.
[0018] Figure 5 This is a schematic diagram showing the connection of the motor bracket 4, motor 41, gear 42, and rack 43 of this utility model.
[0019] In the diagram: 1. Box body; 11. Inlet; 12. Outlet; 13. Bracket; 14. V-groove; 2. Push plate; 21. Straight push plate; 22. Inclined push plate; 3. V-shaped baffle; 31. Push rod; 4. Motor bracket; 41. Motor; 42. Gear; 43. Rack; 5. Pull rod; 51. Pull plate; 53. Guide rod; 54. Spring; 55. Support plate. Detailed Implementation
[0020] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0021] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] like Figure 1-5 As shown, this utility model is a fly ash solidification, packaging, and storage device, including a box 1. The box 1 is provided with an inlet 11 and two outlets 12. The lower middle part of the box 1 is concave inward to form a V-shaped groove 14. Push plates 2 are slidably and symmetrically arranged inside the box 1. Push rods 31 are provided on the push plates 2. A circular hole is opened on the box 1. The opposite ends of the push rods 31 extend out of the box 1 through the circular hole. A sliding connection is formed between the outer wall of the push rods 31 and the circular hole. A pushing component is provided at the extended end of the push rods 31. The pushing component is installed on the box 1 and, under the pushing of the pushing component, drives the push plate 2 to move, pushing the material in the box 1 to the outlets 12.
[0023] The housing 1 is used to contain and store solidified fly ash. Its inlet 11 allows fly ash to pass through, while two outlets 12 are used to remove the solidified fly ash. The lower middle part of the housing 1 is concave to form a V-shaped groove 14, which helps to guide and concentrate the fly ash and improve discharge efficiency. The push plate 2 is slidably installed inside the housing 1 and can move under the action of the push component, thereby pushing the fly ash in the housing 1 towards the outlet 12. The push rod 31 is slidably connected to the round hole inside the housing 1 and can be pushed by the push component to drive the push plate 2 to move smoothly. The push component is installed on the housing 1 and can provide power to push the push plate 2 to move, pushing the fly ash inside the housing 1 to the outlet 12 in sequence, realizing automatic discharge, improving operating efficiency, reducing labor intensity, ensuring smooth and uniform discharge, and cleaning the material at the bottom of the inner cavity of the housing 1.
[0024] Preferably, the pushing assembly consists of a pull rod 5, a pull plate 51, a guide rod 53, a spring 54, and a support plate 55; the opposite end of the push rod 31 is provided with a pull plate 51, and the pull plate 51 is provided with a pull rod 5; the guide rod 53 slides through the pull plate 51, and both ends of the guide rod 53 are mounted on the housing 1 through the support plate 55; a spring 54 is sleeved on the outside of the guide rod 53; one end of the spring 54 is connected to the pull plate 51, and the other end is connected to one of the support plates 55;
[0025] The function of the pull rod 5 is to pull the pull plate 51 and the push rod 31 when subjected to external force, thereby realizing the pushing or pulling motion. The pull plate 51 is used to connect the pull rod 5 and the guide rod 53 to ensure the coordinated movement between the two. The guide rod 53 is fixed to the housing 1 by the support plate 55 and plays a guiding role, allowing the pull plate 51 to slide smoothly on the guide rod 53 and avoid deviation. The spring 54 provides a restoring force. When the external force on the pull rod 5 disappears, the spring 54 causes the pull plate 51 to return to the initial position. The support plate 55 is used to fix the guide rod 53 and maintain the stability of the device through its supporting role.
[0026] The overall working principle is as follows: When an external force is applied to the pull rod 5, the pull rod 5 drives the pull plate 51 to slide along the guide rod 53. At the same time, the external force of the pull rod 5 is transmitted to the guide rod 53 through the pull plate 51. The support plate 55 fixes the position of the guide rod 53 to ensure the accuracy and stability of the movement. When the external force is removed, the restoring force of the spring 54 causes the pull plate 51 and the push rod 31 to return to their initial positions.
[0027] Preferably, the pushing assembly consists of a motor bracket 4, a motor 41, a gear 42, and a rack 43; the motor bracket 4 is fixedly installed on the inner wall of the V-groove 14, the motor 41 is installed at the lower end of the motor bracket 4, the output shaft of the motor 41 is fixedly sleeved with the gear 42, and two racks 43 mesh on the outer side of the gear 42, and the racks 43 are respectively installed on the push rod 31.
[0028] The motor bracket 4 is fixedly installed on the inner wall of the V-groove 14, serving to support the motor 41; the motor 41 is installed at the lower end of the motor bracket 4, providing power to drive the gear 42; the gear 42 meshes with the rack 43 through its tooth structure, thereby converting the power of the motor 41 into the linear motion of the rack 43; the rack 43 is installed on the push rod 31, and moves linearly along the push rod 31 as the gear 42 rotates, pushing the push rod 31 to move;
[0029] The working principle is as follows: After the motor 41 starts, it transmits the rotational motion to the rack 43 through the gear 42, causing the rack 43 to move linearly along the push rod 31, thereby pushing the push rod 31 to perform linear displacement and realizing linear motion control.
[0030] Preferably, the push plate 2 is composed of a straight push plate 21 and an inclined push plate 22. The straight push plates 21 are symmetrically distributed in the middle of the box body 1. The lower end of the push plate 2 is provided with an inclined push plate 22. The lower end of the inclined push plate 22 is slidably connected to the inner wall of the box body 1. The downward inclined side wall of the inclined push plate 22 is in contact with the groove wall of the V-shaped groove 14. The opposite ends of the push rod 31 are respectively connected to the inclined push plate 22.
[0031] Preferably, a V-shaped baffle 3 is provided above the straight push plate 21; the lower end of the V-shaped baffle 3 is flush with the upper end of the straight push plate 21, and the upper end of the straight push plate 21 is wrapped around it.
[0032] Preferably, the lower end of the box 1 is provided with a bracket 13, which is used to support the box 1.
[0033] It is understood that the above embodiments are merely exemplary implementations used to illustrate the principles of this utility model, and the utility model is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of this utility model, and these modifications and improvements are also considered to be within the protection scope of this utility model.
Claims
1. A fly ash solidification, packaging, and storage device, characterized in that, The box includes a box body (1), which has an inlet (11) and two outlets (12). The lower middle part of the box body (1) is concave to form a V-shaped groove (14). The box body (1) is symmetrically equipped with a push plate (2), and the push plate (2) is equipped with a push rod (31). The opposite ends of the push rod (31) extend out of the box body (1) and are equipped with a push assembly. The push assembly is installed on the box body (1) and, under the push of the push assembly, drives the push plate (2) to move, pushing the material in the box body (1) to the outlet (12).
2. The fly ash solidification, packaging, and storage device as described in claim 1, characterized in that: The pushing assembly consists of a pull rod (5), a pull plate (51), a guide rod (53), a spring (54), and a support plate (55); the opposite end of the push rod (31) is provided with a pull plate (51), and the pull plate (51) is provided with a pull rod (5); the guide rod (53) slides through the pull plate (51), and both ends of the guide rod (53) are mounted on the housing (1) through the support plate (55), and the outer side of the guide rod (53) is fitted with a spring (54); one end of the spring (54) is connected to the pull plate (51), and the other end is connected to one of the support plates (55).
3. The fly ash solidification, packaging, and storage device as described in claim 1, characterized in that: The pushing assembly consists of a motor bracket (4), a motor (41), a gear (42), and a rack (43). The motor bracket (4) is fixedly installed on the inner wall of the V-groove (14). The motor (41) is installed at the lower end of the motor bracket (4). The output shaft of the motor (41) is fixedly fitted with a gear (42). Two racks (43) mesh on the outer side of the gear (42). The racks (43) are respectively installed on the push rod (31).
4. A fly ash solidification, packaging, and storage device as described in claim 2 or 3, characterized in that: The push plate (2) is composed of a straight push plate (21) and an inclined push plate (22). The straight push plate (21) is symmetrically distributed in the middle of the box (1). The lower end of the push plate (2) is provided with an inclined push plate (22). The lower end of the inclined push plate (22) is slidably connected to the inner wall of the box (1). The downward inclined side wall of the inclined push plate (22) is in contact with the groove wall of the V-shaped groove (14). The opposite ends of the push rod (31) are respectively connected to the inclined push plate (22).
5. The fly ash solidification, packaging, and storage device as described in claim 4, characterized in that: A V-shaped baffle (3) is provided above the straight push plate (21); the lower end of the V-shaped baffle (3) is flush with the upper end of the straight push plate (21), and the upper end of the straight push plate (21) is wrapped around it.
6. The fly ash solidification, packaging, and storage device as described in claim 1, characterized in that: The lower end of the box (1) is provided with a bracket (13), which is used to support the box (1).