Alloy resistor disc strip feeding mechanism

Abstract

The utility model discloses an alloy resistor disc belt unloading mechanism, including support plate, its front and rear setting driven sprocket, drive sprocket are passed through chain drive connection, and the movable clamping plate no. 1, two are fixed respectively on chain. The support plate front surface is equipped with middle fender and oblique clamping plate, and the back is installed motor and transmission assembly. When working, motor drives each component operation, and movable clamping plate receives the material disc that automatic braider coiled around, makes it slow decline and stack on oblique clamping plate. The mechanism can realize automatic unloading with automatic braider, avoids material disc to drop and break, can stack multiple material disc, reduces manual arrangement frequency, effectively improves production efficiency, and stable and reliable structure is suitable for alloy resistance production field.

Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, specifically to an alloy resistance disc feeding mechanism. Background Technology

[0002] In the production of alloy resistors, the unloading process is crucial after the resistor coil is wound. Traditional unloading methods often require manual operation, which is not only inefficient but also prone to causing the coil to fall and break during handling, resulting in economic losses. Furthermore, manual unloading requires frequent reorganization, increasing labor and time costs and failing to meet the demands of modern automated production.

[0003] Therefore, it is of great significance to provide an alloy resistance disc feeding mechanism to solve the problems existing in the prior art. Utility Model Content

[0004] In view of this, the purpose of this application is to provide an alloy resistance disc feeding mechanism to solve the problem.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An alloy resistance disc feeding mechanism includes a support plate. Driven sprocket one and driven sprocket two are rotatably connected to the two sides of the top front of the support plate, respectively. Drive sprocket one and drive sprocket two are rotatably connected to the two sides of the bottom front of the support plate, respectively. Driven sprocket one and drive sprocket one are connected by a chain, and driven sprocket two and drive sprocket two are connected by a chain. A movable clamping plate one is fixedly connected to chain one, and a movable clamping plate two is fixedly connected to chain two. The tops of movable clamping plates one and two are inclined to both sides.

[0006] Preferably, a middle baffle is provided in the middle of the front side of the support plate, and an inclined clamping plate is fixedly connected to the bottom end of the middle baffle.

[0007] Preferably, a motor mounting plate is installed on one side of the back of the support plate, a motor is mounted on the motor mounting plate, and a drive pulley is connected to the output end of the motor.

[0008] Preferably, the bottom end of the back side of the support plate is rotatably connected to a first transmission gear and a second transmission gear, and the first transmission gear and the second transmission gear are meshed together.

[0009] Preferably, the first transmission gear and the second transmission gear are respectively connected to the second drive sprocket and the first drive sprocket via a transmission shaft.

[0010] Preferably, the transmission gear is coaxially connected to a transmission pulley, and the transmission pulley and the drive pulley are connected by a transmission belt.

[0011] Preferably, side baffles are fixedly connected to both sides of the front of the support plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. Automatic feeding and protection function: This utility model can be used in conjunction with an automatic alloy resistor taping machine to realize automatic feeding of the material tray. The wound material tray is caught by movable clamp plate one and movable clamp plate two, which prevents the material tray from falling and breaking directly, effectively protecting the material tray and the tape resistor, and reducing production losses.

[0013] 2. Improved Production Efficiency: The material trays descend slowly under the action of the movable pallet and are then stacked on the inclined pallet. Multiple trays can be stacked, significantly reducing the number of times manual tray handling is required, lowering labor costs, improving production continuity and efficiency, and meeting the needs of automated production. 3. Stable and Reliable Structure: The components are connected by sprockets, chains, gears, belts, etc., ensuring smooth transmission and a compact structure. The side baffles and intermediate stop bars further guarantee the stability of the material trays during conveying and stacking. The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.

[0014] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a rear view of the present invention.

[0017] In the diagram: 1. Support plate; 2. Driven sprocket one; 3. Intermediate stop bar; 4. Driven sprocket two; 5. Movable clamping plate two; 6. Side baffle; 7. Drive sprocket one; 8. Angled clamping plate; 9. Motor; 10. Motor mounting plate; 11. Chain one; 12. Chain two; 13. Transmission pulley; 14. Drive pulley; 15. Transmission belt; 16. Transmission gear one; 17. Transmission gear two; 18. Movable clamping plate one; 19. Drive sprocket two. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.

[0019] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.

[0020] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.

[0021] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.

[0022] Please see Figure 1-2This utility model provides a technical solution for an alloy resistance coil feeding mechanism: an alloy resistance coil feeding mechanism includes a support plate 1. Driven sprocket 1 2 and driven sprocket 2 4 are rotatably connected to the two sides of the top front of the support plate 1, and drive sprocket 1 7 and drive sprocket 2 19 are rotatably connected to the two sides of the bottom end of the support plate 1. Driven sprocket 1 2 and drive sprocket 1 7 are connected by a chain 11, and a movable clamping plate 18 is fixedly connected to the chain 11. Driven sprocket 2 4 and drive sprocket 2 19 are connected by a chain 2 12. Although the transmission connection between chain 2 and driven sprocket 2 is not mentioned in the text, it can be reasonably inferred that this transmission relationship exists. A movable clamping plate 2 5 is fixedly connected to chain 2 12, and the tops of movable clamping plates 18 and 2 5 are respectively inclined to both sides to facilitate receiving the coil.

[0023] A central baffle 3 is provided in the middle of the front side of the support plate 1. An inclined clamping plate 8 is fixedly connected to the bottom end of the central baffle 3 for stacking and holding material trays. A motor mounting plate 10 is installed on one side of the back side of the support plate 1, and a motor 9 is mounted on the motor mounting plate 10. The output end of the motor 9 is connected to a drive pulley 14. A first transmission gear 16 and a second transmission gear 17 are rotatably connected to the bottom end of the back side of the support plate 1, and the first transmission gear 16 and the second transmission gear 17 are meshed together. The first transmission gear 16 and the second transmission gear 17 are respectively connected to a second drive sprocket 19 and a first drive sprocket 7 via a drive shaft. The first transmission gear 16 is coaxially connected to a drive pulley 13, and the drive pulley 13 is connected to the drive pulley 14 via a drive belt 15. Driven by the motor, the transmission of each sprocket and chain is realized. In addition, side baffles 6 are fixedly connected to both sides of the front side of the support plate 1 to limit movement and prevent the material trays from slipping during transport. In practical use, the alloy resistance tape feeding mechanism is installed and connected to the automatic alloy resistance tape feeding machine. The motor 9 is started, driving the drive pulley 14 to rotate. Power is transmitted to the drive pulley 13 via the transmission belt 15, which in turn drives the first transmission gear 16 to rotate. Since the first transmission gear 16 and the second transmission gear 17 are meshed, the second transmission gear 17 rotates accordingly. The first transmission gear 16 and the second transmission gear 17 respectively drive the second drive sprocket 19 and the first drive sprocket 7 to rotate via the transmission shaft. The first drive sprocket 7 and the second drive sprocket 19 then drive the first chain 11 and the second chain 12 to move, and the movable clamping plates 18 and 25 on the first chain 11 and the second chain 12 also move accordingly.

[0024] After the automatic alloy resistance tape feeding machine completes the winding of the material tray, the tray is automatically unloaded. The tilted structure at the top of movable clamp 18 and movable clamp 25 smoothly catches the tray, which slowly descends under the drive of the chain. When it reaches a certain position, the tray is stacked on the inclined clamp 8. The side baffle 6 and the middle baffle 3 prevent the tray from shifting or slipping during conveying and stacking. As unloading continues, multiple trays can be stacked sequentially on the inclined clamp 8 until a certain quantity is reached, at which point they are uniformly sorted, reducing the number of frequent manual operations and improving production efficiency.

[0025] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. An alloy resistance disc feeding mechanism, characterized in that: The support plate (1) is rotatably connected to two sides of the top front of the support plate (1), and two sides of the driven sprocket (2) and driven sprocket (4) are rotatably connected to two sides of the bottom front of the support plate (1). The driven sprocket (2) and driven sprocket (7) are rotatably connected to each other via chain (11). The driven sprocket (4) and driven sprocket (19) are rotatably connected via chain (12). The chain (11) is fixedly connected to a movable clamping plate (18). The chain (12) is fixedly connected to a movable clamping plate (5). The tops of the movable clamping plates (18) and (5) are inclined to both sides respectively.

2. The alloy resistance disc feeding mechanism as described in claim 1, characterized in that: A middle baffle (3) is provided in the middle of the front of the support plate (1), and an inclined plate (8) is fixedly connected to the bottom end of the middle baffle (3).

3. The alloy resistance disc feeding mechanism as described in claim 2, characterized in that: A motor mounting plate (10) is installed on one side of the back of the support plate (1), and a motor (9) is installed on the motor mounting plate (10). The output end of the motor (9) is connected to a drive pulley (14).

4. The alloy resistance disc feeding mechanism as described in claim 3, characterized in that: The bottom of the back side of the support plate (1) is rotatably connected to a first transmission gear (16) and a second transmission gear (17), and the first transmission gear (16) and the second transmission gear (17) are meshed together.

5. The alloy resistance disc feeding mechanism as described in claim 4, characterized in that: The first transmission gear (16) and the second transmission gear (17) are respectively connected to the second drive sprocket (19) and the first drive sprocket (7) via the transmission shaft.

6. The alloy resistance disc feeding mechanism as described in claim 5, characterized in that: The transmission gear (16) is coaxially connected to the transmission pulley (13), and the transmission pulley (13) and the drive pulley (14) are connected by a transmission belt (15).

7. The alloy resistance disc feeding mechanism as described in claim 6, characterized in that: The support plate (1) has side baffles (6) fixedly connected to both sides of its front.

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