A profiled mat strip turnover and distribution device

Abstract

The utility model relates to profile production equipment technical field especially discloses a profile mat strip overturns and divides material device, include: support base plate, the conveyor belt group for conveying mat strip, servo motor and clamping strip mechanism, set the conveyor belt group at the top of support base plate, set up the installation side plate through in the end of conveyor belt group, still fix servo motor and set up on the installation side plate, rotatably set over turning strip pivot on the installation side plate, make the power output end of servo motor and one end transmission connection of turning strip pivot, clamping strip mechanism is fixed on turning strip pivot, can take hold of the baffle on the conveyor belt group through clamping strip mechanism, and rotate through servo motor drive turning strip pivot, make the clamping strip mechanism on turning strip pivot overturn and swing material, can realize the interval distribution material action of baffle to the automation, control the rotation of turning strip pivot through servo motor accurately, has guaranteed the distribution interval of baffle consistent.

Description

Technical Field

[0001] This utility model relates to the field of profile production equipment technology, and in particular to a profile pad flipping and distributing device. Background Technology

[0002] After the existing profiles are processed, they need to be cut into finished products and then framed and transported in batches. This means that the formed profiles are placed in batches in empty frames. The framed transport method can prevent the profiles from scattering during the transport process. In order to facilitate material distribution and removal, pads are usually used to stack the profiles. That is, pads are used to support several profiles side by side to achieve support and facilitate the stacking of profiles inside the frame. Since the profiles have a certain length, multiple pads are needed to support several profiles side by side at the same time, so that several profiles are stacked in layers inside the frame to ensure that several profiles can be transported smoothly to the subsequent processes.

[0003] During the framing and placement of profiles, multiple support strips need to be placed in an orderly manner with intervals to ensure sufficient support for the profiles and uniform force distribution. However, the existing support strips are mainly placed manually before placement. Manual placement not only affects production efficiency but also cannot guarantee uniform spacing between multiple support strips. If the spacing between multiple support strips is uneven, it will make it difficult for the robotic arm to perform batch alignment and material handling. Furthermore, it will cause the profiles to tilt when stacked and framed because the support strips cannot be evenly supported.

[0004] Although existing pad strip distribution devices can achieve automated separation, they mainly use conveyor belts to transport the pad strips and control the operation of the motor to control the operation of the conveyor belt to supply the spacers, thereby achieving the separation and conveying action. This method still requires manual placement of the spacers. Furthermore, if the spacer position shifts while the conveyor belt is transporting the spacers, it will result in uneven spacing.

[0005] Therefore, how to automate the material distribution of spacers is the main technical problem that technicians need to solve. Utility Model Content

[0006] The purpose of this utility model is to provide a profile pad flipping and distributing device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a profile pad flipping and distributing device, comprising: a supporting base plate, a conveyor belt assembly for conveying pads, a servo motor, and a pad clamping mechanism; The conveyor belt assembly is located on the top of the support base plate. The end of the conveyor belt assembly is provided with a mounting side plate. The servo motor is fixedly mounted on the mounting side plate. A flip bar shaft is rotatably provided on the outside of the mounting side plate. The power output end of the servo motor is connected to one end of the flip bar shaft. The bar clamping mechanism is fixed on the flip bar shaft. The conveyor belt assembly is equipped with support bar mechanisms on both sides of its exterior. Each support bar mechanism includes a sliding plate and a push cylinder. The power output end of the push cylinder is connected to the sliding plate, which slides on the support base plate. Each sliding plate is equipped with a lifting cylinder, and the power output end of the lifting cylinder is equipped with a right-angle bend plate facing the conveyor belt assembly.

[0008] Preferably, the clamping mechanism includes at least two symmetrically arranged pneumatic clamping fingers, one end of each of the two pneumatic clamping fingers is provided with a connecting plate, which is sleeved on the outside of the flip bar rotating shaft.

[0009] Preferably, the right-angled bend is aligned with the surface of the conveyor belt assembly.

[0010] Preferably, the conveyor belt assembly includes two parallel synchronous conveyor belts, a drive shaft is provided between the two synchronous conveyor belts, the two synchronous conveyor belts are sleeved on both ends of the drive shaft, and a drive motor is provided outside the conveyor belt assembly. One end of the drive shaft extends to the outside of the synchronous conveyor belt and is connected to the power output end of the drive motor.

[0011] Preferably, a mounting bearing is fitted onto the other end of the flip bar shaft.

[0012] Preferably, a transmission belt is fitted onto one end of the transmission shaft, and the power output end of the drive motor is connected to one end of the transmission shaft via the transmission belt.

[0013] Preferably, the support base plate is provided with a guide rail, one end of which is close to the conveyor belt assembly, and the bottom of the sliding plate is provided with a mounting slider, which slides on the guide rail.

[0014] Preferably, the extension direction of the right-angled bend is the same as the conveying direction of the conveyor belt assembly.

[0015] Compared with the prior art, this technical solution provides a profile pad flipping and distributing device: it includes a support base plate, a conveyor belt assembly for conveying pads, a servo motor, and a pad clamping mechanism; the conveyor belt assembly is placed on top of the support base plate, and a mounting side plate is set at the end of the conveyor belt assembly, on which the servo motor is fixedly mounted. A flipping shaft is rotatably mounted on the mounting side plate, and the power output end of the servo motor is connected to one end of the flipping shaft, thereby realizing the servo motor controlling the rotation direction of the flipping shaft. The pad clamping mechanism is fixed on the flipping shaft, and the pad clamping mechanism can then clamp the pads on the conveyor belt assembly. After the pad clamping mechanism clamps the pads, the servo motor drives the flipping shaft to rotate again, causing the pad clamping mechanism on the flipping shaft to flip and place the pads into the subsequent work station, sequentially clamping and placing the pads on the conveyor belt assembly. This realizes automated interval distribution of the pads. The servo motor precisely controls the rotation of the flipping shaft, ensuring consistent spacing of the pads. By installing support strip mechanisms on both sides of the conveyor belt assembly, each support strip mechanism includes a sliding plate and a pushing cylinder. The sliding plate is connected to the power output end of the pushing cylinder, allowing it to slide on the support base plate. Furthermore, lifting cylinders are installed on the outside of the sliding plate, and right-angle curved plates are installed on the power output ends of the lifting cylinders, with the right-angle curved plates facing the conveyor belt assembly. Therefore, the sliding distance of the sliding plate can be controlled by the pushing cylinders, and the lifting height of the right-angle curved plates can be controlled by the lifting cylinders, allowing the right-angle curved plates to contact the ends of the spacers on the conveyor belt assembly. The right-angle curved plates support the spacers on the conveyor belt assembly, ensuring that the spacers do not tilt or fall during transport and that both ends remain flush when multiple spacers are on the conveyor belt assembly. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective.

[0019] Figure 3 This is a schematic diagram of the clamping mechanism and the flipping shaft structure in this utility model.

[0020] Figure 4 This is a schematic diagram of the support bar mechanism in this utility model.

[0021] As indicated by the labels in the diagram: 1. Support base plate; 2. Conveyor belt assembly; 3. Servo motor; 4. Clamping mechanism; 5. Supporting mechanism; 21. Mounting side plate; 22. Turning bar shaft; 23. Transmission shaft; 24. Drive motor; 41. Pneumatic clamping finger; 42. Connecting plate; 51. Sliding plate; 52. Pushing cylinder; 53. Lifting cylinder; 54. Right-angle bending plate; 99. Guide rail; 100. Mounting slider. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. The preferred embodiments of this utility model will now be described in more detail with reference to the accompanying drawings. Although the preferred embodiments of this utility model are shown in the drawings, it should be understood that this utility model can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this utility model more thorough and complete, and to fully convey the scope of this utility model to those skilled in the art.

[0023] The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular forms “a,” “the,” and “the” used in this invention and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0024] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0025] In the description of this utility model, it should be understood that the terms "thickness", "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] It should be understood that although the terms "first," "second," "third," etc., may be used to describe various components in this invention, this information should not be limited to these terms. These terms are only used to distinguish components of the same type from each other. For example, without departing from the scope of this invention, a first component may also be referred to as a second component, and similarly, a second component may also be referred to as a first component. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] The following is in conjunction with the appendix Figures 1 to 4 The technical solutions of the embodiments of this utility model are described in detail.

[0029] Example 1: To automate the material separation of multiple conveying spacers, existing spacers often require manual separation during transport, resulting in inconsistent spacing and low efficiency. To address this issue, this example includes a support base plate 1, a conveyor belt assembly 2 for conveying spacers, a servo motor 3, and a clamping mechanism 4. The conveyor belt assembly 2 is positioned on top of the support base plate 1. A mounting side plate 21 is installed at the end of the conveyor belt assembly 2, allowing the servo motor 3 to be fixedly mounted on it. A flipping shaft 22 is rotatably mounted on the outside of the mounting side plate 21, and the power output of the servo motor 3 is connected to the flipping shaft. One end of the rotating shaft 22 is connected to the drive, and the clamping mechanism 4 is fixed on the rotating shaft 22. This enables the servo motor 3 to control the turning direction of the rotating shaft 22, so that the clamping mechanism 4 is fixed on the rotating shaft 22. The clamping mechanism 4 can then clamp the spacers on the conveyor belt group 2. After the clamping mechanism 4 clamps the spacers, the servo motor 3 drives the rotating shaft 22 to rotate again, so that the clamping mechanism 4 on the rotating shaft 22 flips and places the material into the subsequent work station. The spacers on the conveyor belt group 2 are clamped and placed in sequence, which can realize the automated interval distribution of spacers. The rotation of the rotating shaft 22 is precisely controlled by the servo motor 3, which improves the working efficiency and ensures that the material distribution spacing of the spacers is consistent.

[0030] It should be noted that the clamping mechanism 4 includes at least two symmetrically arranged pneumatic clamping fingers 41. By providing connecting plates 42 at one end of each of the two pneumatic clamping fingers 41, the connecting plates 42 are sleeved on the outside of the flipping shaft 22. Thus, the two symmetrically arranged pneumatic clamping fingers 41 can clamp the two ends of the spacer respectively, maintaining uniform force. Furthermore, the flipping shaft 22 can synchronously drive the two pneumatic clamping fingers 41 to perform a flipping action. During the flipping, the spacers on the conveyor belt group 2 can be sequentially divided.

[0031] It should also be noted that a mounting bearing can be fitted at the other end of the flip bar shaft 22 so that the flip bar shaft 22 can be rotatably mounted on the mounting side plate 21 and can maintain stable rotation.

[0032] In Example 2, to achieve automated alignment of the two ends of multiple spacers on the conveyor belt assembly 2, since existing synchronous conveyor belts often cause the two ends of multiple spacers to become misaligned during conveying, resulting in tilting, this example addresses the issue of maintaining alignment during conveying. Specifically, a support base plate 1 and a conveyor belt assembly 2 for conveying spacers are provided. The conveyor belt assembly 2 is positioned on top of the support base plate 1. Supporting mechanisms 5 are installed on both sides of the outer surface of the conveyor belt assembly 2. Each supporting mechanism 5 includes a sliding plate 51 and a pushing cylinder 52. The sliding plate 51 is connected to the power output end of the pushing cylinder 52, causing the sliding plate 51 to... The sliding plate 51 is mounted on the support base plate 1. Lifting cylinders 53 are installed on the outside of each sliding plate 51, and right-angle bent plates 54 are installed on the power output end of the lifting cylinders 53. The right-angle bent plates 54 face the conveyor belt group 2. Therefore, the sliding distance of the sliding plate 51 can be controlled by pushing the cylinder 52, and the lifting height of the right-angle bent plates 54 can be controlled by the lifting cylinders 53. This allows the right-angle bent plates 54 to contact the ends of the spacers on the conveyor belt group 2. The right-angle bent plates 54 support the spacers on the conveyor belt group 2, thus ensuring that the spacers do not tilt or fall during transport. This effectively ensures that both ends of multiple spacers remain flush when they are on the conveyor belt group 2.

[0033] It should be noted that in this embodiment, the extension direction of the right-angle bending plate 54 is the same as the conveying direction of the conveyor belt group 2, and the right-angle bending plate 54 is aligned with the surface of the conveyor belt group 2. Therefore, the right-angle bending plate 54 can support and correct the two ends of the spacers on the conveyor belt group 2.

[0034] It should also be noted that in this embodiment, the conveyor belt group 2 includes two parallel synchronous conveyor belts, and a drive shaft 23 is provided between the two synchronous conveyor belts. The two synchronous conveyor belts are sleeved on both ends of the drive shaft 23. Furthermore, a drive motor 24 is provided outside the conveyor belt group 2, so that one end of the drive shaft 23 extends to the outside of the synchronous conveyor belt and is connected to the power output end of the drive motor 24. The drive motor 24 can drive the drive shaft 23 to rotate, and the drive shaft 23 can drive the two synchronous conveyor belts to rotate synchronously. This further ensures that when the conveyor belt group is conveying multiple spacers, the spacers contact the two ends of the two synchronous conveyor belts and move synchronously.

[0035] To further refine the above structure, a transmission belt is fitted onto one end of the transmission shaft 23, allowing the power output end of the drive motor 24 to be connected to one end of the transmission shaft 23 via the transmission belt, thus ensuring smooth transmission.

[0036] In this embodiment, it should be further noted that by providing a guide rail 99 on the support base plate 1 and placing one end of the guide rail 99 close to the conveyor belt assembly 2, and by providing a mounting slider 100 at the bottom of the sliding plate 51, the mounting slider 100 slides on the guide rail 99. Therefore, the guide rail 99 can play a guiding role, allowing the bottom of the sliding plate 51 to move along the guide rail 99 toward the conveyor belt assembly 2, thereby pressing against and contacting the spacers on the conveyor belt assembly 2. This is suitable for spacers of different lengths.

[0037] The present invention has been described in detail above with reference to the accompanying drawings. In the above embodiments, the descriptions of each embodiment have different focuses; for parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments. Those skilled in the art should also understand that the actions and modules involved in the specification are not necessarily essential to the present invention. Furthermore, it is understood that the steps in the method of the present invention embodiments can be adjusted, combined, and deleted according to actual needs, and the structure in the device of the present invention embodiments can be combined, divided, and deleted according to actual needs.

[0038] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A profile pad flipping and distributing device, characterized in that, include: Support base plate, conveyor belt assembly for conveying pad strips, servo motor and strip clamping mechanism; The conveyor belt assembly is located on the top of the support base plate. The end of the conveyor belt assembly is provided with a mounting side plate. The servo motor is fixedly mounted on the mounting side plate. A flip bar shaft is rotatably provided on the outside of the mounting side plate. The power output end of the servo motor is connected to one end of the flip bar shaft. The bar clamping mechanism is fixed on the flip bar shaft. Both sides of the conveyor belt assembly are provided with support bar mechanisms. Each support bar mechanism includes a sliding plate and a pushing cylinder. The power output end of the pushing cylinder is connected to the sliding plate. The sliding plate is slidably mounted on the support base plate. Each sliding plate is provided with a lifting cylinder. The power output end of the lifting cylinder is provided with a right-angle bend plate. The right-angle bend plate faces the conveyor belt assembly.

2. The profile pad flipping and distributing device according to claim 1, characterized in that, The clamping mechanism includes at least two symmetrically arranged pneumatic clamping fingers, one end of each of the two pneumatic clamping fingers is provided with a connecting plate, and the connecting plate is sleeved on the outside of the flip bar rotating shaft.

3. The profile pad flipping and distributing device according to claim 1, characterized in that, The right-angled bend is aligned with the surface of the conveyor belt assembly.

4. The profile pad flipping and distributing device according to claim 1, characterized in that, The conveyor belt assembly includes two parallel synchronous conveyor belts, a drive shaft is provided between the two synchronous conveyor belts, the two synchronous conveyor belts are sleeved on both ends of the drive shaft, and a drive motor is provided outside the conveyor belt assembly. One end of the drive shaft extends to the outside of the synchronous conveyor belt and is connected to the power output end of the drive motor.

5. The profile pad flipping and distributing device according to claim 1, characterized in that, The other end of the flip bar shaft is fitted with a mounting bearing.

6. The profile pad flipping and distributing device according to claim 4, characterized in that, A transmission belt is fitted onto one end of the transmission shaft, and the power output end of the drive motor is connected to one end of the transmission shaft via the transmission belt.

7. The profile pad flipping and distributing device according to claim 1, characterized in that, The support base plate is provided with a guide slide rail, one end of which is close to the conveyor belt assembly. The bottom of the sliding plate is provided with a mounting slider, which slides on the guide slide rail.

8. The profile pad flipping and distributing device according to claim 1, characterized in that, The extension direction of the right-angle curved plate is the same as the conveying direction of the conveyor belt assembly.

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