A rotary feeding device for collagen peptide production line

CN224830665UActive Publication Date: 2026-10-09SICHUAN GUANGHAN GELATINE PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522517101.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-10-09
Estimated Expiration
2035-11-27

AI Technical Summary

Technical Problem

[0003]然而,发明人发现传统工艺存在以下技术缺陷:首先,自动化程度低,作业效率受限:人工投料节奏离散,无法实现连续化、定量化喂料,导致浸泡池内物料堆积密度不均,预处理周期延长,整体生产效率低下;其次,存在物料损耗与环境污染风险:转运及倾倒过程中易发生物料抛洒、飞溅,不仅造成原料损失率偏高,还导致作业区域地面积水积料;最后,劳动强度大且存在安全隐患:原料含水率高、比重较大,人工反复搬运劳动强度高;此外,浸泡池周边多处于湿滑状态,人员滑倒、跌落风险显著,不符合现代安全生产规范

Benefits of technology

通过移动机构转移输送机构,通过旋转机构将输送带的下料端移动至浸泡池上方,利用输送带将原料投入各个浸泡池中,解决了自动化程低以及存在安全隐患的技术问题,实现了自动化投料,提高生产效率的技术效果。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224830665U_ABST
    Figure CN224830665U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of collagen peptide production line rotary feeding devices, belong to collagen peptide production technical field, including: support mechanism, the moving mechanism being connected with the support mechanism, be located on the rotation mechanism of the movement, the conveying mechanism being connected with the rotation mechanism, and the crushing mechanism being located on the conveying mechanism;The support mechanism includes: support seat, guide rail being located on the support seat, and rack structure being located on guide rail;The moving mechanism includes: bearing plate, first motor being located on the bearing plate, and gear connected with the first motor;The rotation mechanism includes: second motor, gear transmission assembly connected with the second motor, and slewing bearing connected with the gear transmission assembly.The utility model solves the technical problem that automation program is low and there is security risk, realizes automatic feeding, improves the technical effect of production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of collagen peptide production technology, specifically to a rotary feeding device for a collagen peptide production line. Background Technology

[0002] The production of collagen peptides involves breaking down natural collagen into smaller peptide fragments. Currently, the mainstream production method is enzymatic hydrolysis. One step in this process involves crushing the raw materials and then soaking them in a dilute acid solution to soften the collagen fiber structure. In the current raw material pretreatment stage of collagen peptide production, the addition of crushed animal skin, bones, tendons, and other raw materials to the soaking tank is generally done using a semi-mechanized, manual handling method. Specifically, operators rely on simple transfer tools such as hopper carts and hydraulic trolleys to manually pour or scoop materials in batches to the inlet of the soaking tank.

[0003] However, the inventors discovered the following technical defects in the traditional process: First, the degree of automation is low, and the operating efficiency is limited: the rhythm of manual feeding is scattered, making it impossible to achieve continuous and quantitative feeding, resulting in uneven material density in the soaking tank, prolonged pretreatment cycle, and low overall production efficiency; Second, there are risks of material loss and environmental pollution: material spillage and splashing are prone to occur during transfer and dumping, which not only causes a high raw material loss rate but also leads to water accumulation and material accumulation on the ground in the work area; Finally, the labor intensity is high and there are safety hazards: the raw materials have high moisture content and high specific gravity, and the repeated manual handling is labor-intensive; in addition, the area around the soaking tank is mostly slippery, with a significant risk of personnel slipping and falling, which does not meet modern safety production standards. Utility Model Content

[0004] To solve the above problems, this utility model provides a rotary feeding device for a collagen peptide production line, comprising: a support mechanism, a moving mechanism connected to the support mechanism, a rotating mechanism disposed on the moving mechanism, a conveying mechanism connected to the rotating mechanism, and a crushing mechanism disposed on the conveying mechanism. The support mechanism includes: a support base, a guide rail disposed on the support base, and a rack structure disposed on the guide rail; The moving mechanism includes: a support plate, a first motor mounted on the support plate, and gears connected to the first motor; The bearing plate is horizontally mounted on the support base, and the gear and rack structure are adapted to each other; The rotating mechanism includes: a second motor, a gear transmission assembly connected to the second motor, and a slewing bearing connected to the gear transmission assembly.

[0005] In some embodiments, the cross-sectional shape of the support base is a U-shaped structure with high sides and low middle, the guide rail is located at the high points on both sides of the support base, and the rack structure is located on the inner side of both sides.

[0006] Preferably, the bottom of the support plate is further provided with a guide wheel assembly, which is adapted to the guide rail.

[0007] Preferably, the guide rail has a strip-shaped structure, and the guide wheel assembly includes two sets of parallel guide wheels. The gap between the two sets of guide wheels is adapted to the thickness of the guide rail, and the two sets of guide wheels abut against the top and bottom of the guide rail, respectively.

[0008] Preferably, the conveying mechanism includes: a support frame, a third motor mounted on the support frame, a pulley assembly connected to the third motor, a drive roller connected to the pulley assembly, and a conveyor belt connected to the drive roller. The support frame has an L-shaped structure and is connected to the slewing bearing.

[0009] Preferably, the conveyor belt is provided with dividers along its width direction.

[0010] Preferably, the crushing mechanism includes a crushing chamber, a fourth motor disposed on the crushing chamber, a first transmission shaft connected to the fourth motor, a first crushing blade and a first transmission gear disposed on the first transmission shaft, a second transmission gear adapted to the first transmission gear, a second transmission shaft connected to the second transmission gear, and a second crushing blade disposed on the second transmission shaft, wherein the first transmission shaft and the second transmission shaft are rotatably connected to the crushing chamber and adapted to each other.

[0011] By adopting the above technical solution, this utility model mainly has the following technical effects: By using a moving mechanism to transfer the conveying mechanism and a rotating mechanism to move the feeding end of the conveyor belt above the soaking tank, the raw materials are fed into each soaking tank using the conveyor belt. This solves the technical problems of low automation and safety hazards, and achieves automated feeding, thus improving production efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of a rotary feeding device for a collagen peptide production line according to the present invention. Figure 2 This is a schematic diagram of the support mechanism and the moving mechanism in a rotary feeding device for a collagen peptide production line according to this utility model. Figure 3 for Figure 2 Enlarged view of section A; Figure 4 This is a schematic diagram of the rotating mechanism in a rotary feeding device for a collagen peptide production line according to this utility model. Figure 5 This is a schematic diagram of the conveying mechanism in a rotary feeding device for a collagen peptide production line according to this utility model. Figure 6 This is a schematic diagram of the conveying mechanism and crushing mechanism of a rotary feeding device for a collagen peptide production line according to this utility model.

[0013] The meanings of the reference numerals in the attached figures are as follows: 1. Support mechanism; 11. Support base; 12. Guide rail; 13. Rack and pinion structure; 2. Moving mechanism; 21. Support plate; 22. First motor; 23. Gear; 24. Guide wheel assembly; 241. Guide wheel; 3. Rotating mechanism; 31. Second motor; 32. Gear transmission assembly; 33. Slewing bearing; 4. Conveying mechanism; 41. Support frame; 42. Third motor; 43. Pulley assembly; 44. Drive roller; 45. Conveyor belt; 46. Separator bar; 5. Crushing mechanism; 51. Crushing chamber; 52. Fourth motor; 53. First drive shaft; 54. First crushing blade; 55. First drive gear; 56. Second drive gear; 57. Second drive shaft; 58. Second crushing blade. Detailed Implementation

[0014] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0015] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0016] Please see Figures 1-6 This utility model provides a rotary feeding device for a collagen peptide production line, comprising: a support mechanism 1, a moving mechanism 2 connected to the support mechanism 1, a rotating mechanism 3 disposed on the moving mechanism 2, a conveying mechanism 4 connected to the rotating mechanism 3, and a crushing mechanism 5 disposed on the conveying mechanism 4.

[0017] In some embodiments, the support mechanism 1 is used to support the movement mechanism 2 to move, thereby moving the conveying mechanism 4 to each soaking tank, and feeding materials into the soaking tank using the conveying mechanism 4. The support mechanism 1 includes: a support base 11, a guide rail 12 disposed on the support base 11, and a rack structure 13 disposed on the guide rail 12. In some embodiments, the cross-sectional shape of the support base 11 is a U-shaped structure with high sides and low middle, the guide rail 12 is disposed at the high sides of the support base 11, and the rack structure 13 is disposed on the inner side of both sides.

[0018] In some embodiments, the moving mechanism 2 is adapted to the support mechanism 1 for moving the load conveying mechanism 4 and the crushing mechanism 5. The moving mechanism 2 includes: a bearing plate 21, a first motor 22 disposed on the bearing plate 21, and a gear 23 connected to the first motor 22. In some embodiments, the bearing plate 21 is horizontally disposed on the support base 11, and the moving process of the conveying mechanism 4 and the crushing mechanism 5 can be realized by sliding the bearing plate 21 on the support base 11.

[0019] Furthermore, the gear 23 is adapted to the rack structure 13, and the rack structure 13 can be rotated by the first motor 22. The force between the gear 23 and the rack structure 13 is used to drive the bearing plate 21 to move.

[0020] In some more preferred embodiments, the bottom of the support plate 21 is also provided with a guide wheel assembly 24, which is adapted to the guide rail 12 and is used to assist the support plate 21 in displacement. Specifically, the guide rail 12 is a strip structure, and the guide wheel assembly 24 includes two sets of parallel guide wheels 241. The gap between the two sets of guide wheels 241 is adapted to the thickness of the guide rail 12. By abutting the two sets of guide wheels 241 against the top and bottom of the guide rail 12 respectively, the guide wheel assembly 24 and the guide rail 12 cooperate to limit the movement mechanism 2, which can effectively reduce the risk of the movement mechanism 2 overturning when it moves on the support mechanism 1.

[0021] In some embodiments, the rotating mechanism 3 is mounted on the moving mechanism 2 and is used to drive the conveying mechanism 4 and the crushing mechanism 5 to rotate. In some embodiments, by placing soaking tanks on both sides of the rotating feeding device, the rotating feeding device can feed materials into the soaking tanks on both sides during movement. The rotating mechanism 3 includes: a second motor 31, a gear transmission assembly 32 connected to the second motor 31, and a slewing bearing 33 connected to the gear transmission assembly 32. In some embodiments, the second motor 31 is fixed on the bearing plate 21, and its output end is connected to the gear transmission assembly 32. In some embodiments, the gear transmission assembly 32 includes two sets of meshing gears, one set of which is connected to the output end of the second motor 31.

[0022] Furthermore, the slewing bearing 33 is composed of inner and outer rings, rolling elements, etc. Its inner ring can be fixed on the bearing plate 21, and its outer ring can rotate relative to the inner ring. In some embodiments, the outer ring of the slewing bearing 32 is connected to another set of gears of the gear transmission assembly 32 and is connected to the conveying mechanism 4. Thus, by rotating the second motor 31, the outer ring of the slewing bearing 33 is driven to rotate through the gear transmission assembly 32, thereby driving the conveying mechanism 4 connected to the slewing bearing 33 to rotate.

[0023] In some embodiments, the conveying mechanism 4 is mounted on the rotating mechanism 3 and is used to convey raw materials crushed by the crushing mechanism 5 into the soaking tank. It includes: a support frame 41, a third motor 42 mounted on the support frame 41, a pulley assembly 43 connected to the third motor 42, a drive roller 44 connected to the pulley assembly 43, and a conveyor belt 45 connected to the drive roller 44. In some embodiments, the support frame 41 has an L-shaped structure, and its bottom is connected to the outer ring of the slewing bearing 33. The conveyor belt 45 is inclined. The feeding end of the conveyor belt 45 is moved above the soaking tank by the moving mechanism 2 or the rotating mechanism 3. The third motor 42 provides power to the drive roller 44, thereby feeding the raw materials into each soaking tank through the conveyor belt 45, realizing the technical effect of automated feeding and improving production efficiency.

[0024] In some more preferred embodiments, the conveyor belt 45 is provided with a separator 46 along its width direction. By providing the separator 46, the raw materials are supported and prevented from falling backward during the conveying process.

[0025] In some embodiments, the crushing mechanism 5 is used to crush raw materials, and includes a crushing chamber 51, a fourth motor 52 disposed on the crushing chamber 51, a first transmission shaft 53 connected to the fourth motor 52, a first crushing blade 54 and a first transmission gear 55 disposed on the first transmission shaft 53, a second transmission gear 56 adapted to the first transmission gear 55, a second transmission shaft 57 connected to the second transmission gear 56, and a second crushing blade 58 disposed on the second transmission shaft 57. The first transmission shaft 53 and the second transmission shaft 57 are rotatably connected to and adapted to the crushing chamber 51, so that the first crushing blade 54 and the second crushing blade 58 cooperate to crush the raw materials in the crushing chamber 51. Further, the crushing chamber 51 is a funnel-shaped structure with openings at the bottom and top. The opening at the bottom is adapted to the conveyor belt 45. The raw materials crushed by the crushing mechanism 5 can enter the conveyor belt 45 through the opening at the bottom of the crushing chamber 51, and then be transported to each soaking tank by the conveyor belt 45.

[0026] Finally, it should be noted that the embodiments disclosed in this utility model are merely preferred embodiments of this utility model and are only used to illustrate the technical solutions of this utility model, not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of this utility model.

Claims

1. A rotary feeding device for a collagen peptide production line, characterized in that, include: A support mechanism, a moving mechanism connected to the support mechanism, a rotating mechanism disposed on the moving mechanism, a conveying mechanism connected to the rotating mechanism, and a crushing mechanism disposed on the conveying mechanism; The support mechanism includes: a support base, a guide rail disposed on the support base, and a rack structure disposed on the guide rail; The moving mechanism includes: a support plate, a first motor mounted on the support plate, and gears connected to the first motor; The bearing plate is horizontally mounted on the support base, and the gear and rack structure are adapted to each other; The rotating mechanism includes: a second motor, a gear transmission assembly connected to the second motor, and a slewing bearing connected to the gear transmission assembly.

2. The rotary feeding device for a collagen peptide production line according to claim 1, characterized in that, The cross-sectional shape of the support base is a U-shaped structure with high sides and low middle. The guide rail is located on the high sides of the support base, and the rack structure is located on the inner side of both sides.

3. The rotary feeding device for a collagen peptide production line according to claim 1, characterized in that, The bottom of the support plate is also provided with a guide wheel assembly, which is adapted to the guide rail.

4. The rotary feeding device for a collagen peptide production line according to claim 3, characterized in that, The guide rail has a strip-shaped structure, and the guide wheel assembly includes two sets of parallel guide wheels. The gap between the two sets of guide wheels is adapted to the thickness of the guide rail, and the two sets of guide wheels abut against the top and bottom of the guide rail, respectively.

5. The rotary feeding device for a collagen peptide production line according to claim 1, characterized in that, The conveying mechanism includes: a support frame, a third motor mounted on the support frame, a pulley assembly connected to the third motor, a drive roller connected to the pulley assembly, and a conveyor belt connected to the drive roller. The support frame has an L-shaped structure and is connected to the slewing bearing.

6. The rotary feeding device for a collagen peptide production line according to claim 5, characterized in that, The conveyor belt is provided with dividing strips along its width.

7. The rotary feeding device for a collagen peptide production line according to claim 1, characterized in that, The crushing mechanism includes a crushing chamber, a fourth motor mounted on the crushing chamber, a first transmission shaft connected to the fourth motor, a first crushing blade and a first transmission gear mounted on the first transmission shaft, a second transmission gear adapted to the first transmission gear, a second transmission shaft connected to the second transmission gear, and a second crushing blade mounted on the second transmission shaft, wherein the first transmission shaft and the second transmission shaft are rotatably connected to the crushing chamber and adapted to each other.