Condenser handling conveyor
Patent Information
- Application Number
- CN202521728313.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-14
AI Technical Summary
[0002]冷凝器加工过程中需要使用搬运传送装置,现有的搬运传送装置在搬运输送冷凝器时,往往通过遮挡板对冷凝器进行遮挡,防止冷凝器掉落,但遮挡板极易剐蹭冷凝器,造成冷凝器损坏,降低冷凝器的加工质量
该冷凝器搬运传送装置,冷凝器加工过程中往往采用输送机进行输送,但输送过程中极易出现侧边剐蹭的现象,造成冷凝器损坏,降低冷凝器的加工质量,得益于两个防护组件的设计,可对搬运传送的冷凝器提供保护作用,当冷凝器搬运传送过程中与橡胶套管接触时,使得橡胶套管与遮挡滚筒以旋转块为轴心旋转,实现橡胶套管与冷凝器的滚动接触,防止剐蹭冷凝器,造成冷凝器损坏,进而提高装置对冷凝器的加工质量,得益于定位轴承的设计,可对旋转块的旋转位置进行固定;
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Figure CN224830714U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of condenser processing technology, and in particular, it is a condenser handling and conveying device. Background Technology
[0002] The processing of condensers requires the use of conveying devices. Existing conveying devices often use baffles to shield the condensers during transport to prevent them from falling. However, the baffles are very easy to scratch the condensers, causing damage and reducing the processing quality.
[0003] A search of related technologies revealed a Chinese patent document (authorization announcement number CN219151954U) entitled "High-efficiency conveying equipment for welding air conditioner condensers," which includes interconnected condenser tubes, fins, and end plates with folded edges on both sides. The high-efficiency conveying equipment includes a frame, a conveyor belt, and multiple positioning fixtures mounted on the conveyor belt. The positioning fixtures include positioning bases. The positioning bases are provided with upward-facing limiting slots, the width of which is adapted to the width of the folded edges. This utility model can improve welding efficiency and welding accuracy, reduce damage to condenser fins, and has low cost and good economic benefits. However, the aforementioned patent does not consider that the baffle plate is prone to scratching the condenser, causing damage and reducing the processing quality of the condenser. Utility Model Content
[0004] The purpose of this invention is to provide a condenser conveying device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a condenser conveying device, comprising: The mounting frame is U-shaped, and a conveyor for transporting and moving the condenser is installed on the bottom wall of the mounting frame. Two protective components for transporting and conveying the condenser are both located on the upper part of the mounting frame. The protective components include positioning frames and several shielding rollers. Two positioning frames are welded to the top surface of the mounting frame. Several positioning bearings are embedded and fixedly connected to the top surface of the positioning frames. The inner ring of the positioning bearing is interference-fitted with a rotating block. The bottom surface of the rotating block abuts against the shielding roller. A rubber sleeve is fitted to the side of the shielding roller. A cross-shaped anti-slip block is welded to the top surface of the rotating block. A positioning bolt is threaded to the top surface of the shielding roller. The head of the positioning bolt abuts against the anti-slip block.
[0006] Preferably, the top surfaces of both the anti-slip block and the rotating block are provided with insertion slots for the threaded portion of the positioning bolt to pass through, and the bottom surface of the rubber sleeve is flush with the bottom surface of the shielding roller.
[0007] Preferably, there is a gap between the bottom surface of the rubber sleeve and the top surface of the mounting frame, and a cleaning component is provided at the bottom of the conveyor.
[0008] Preferably, the cleaning assembly includes a fixing plate and a cleaning cloth for cleaning the conveyor, with the fixing plate disposed at the lower part of the cleaning cloth.
[0009] Preferably, two L-shaped connecting frames are welded to the bottom surface of the fixing plate, and the inner sidewalls of the two connecting frames are arranged opposite each other.
[0010] Preferably, each of the two connecting frames has a movable frame welded to its opposite side, and a connecting plate is slidably connected to the inner wall of the movable frame.
[0011] Preferably, the top surfaces of the two connecting plates are welded to the mounting frame, and the sides of the movable frame are threaded with clamping bolts for tightly abutting the connecting plates.
[0012] Preferably, the bottom of the mounting frame has a movable through slot for the fixing plate to pass through, and four support plates arranged in an array are welded to the bottom surface of the mounting frame.
[0013] Compared with the prior art, the technical effects and advantages of this utility model are as follows: This condenser handling and conveying device addresses the common problem of conveyors used in condenser processing, which are prone to side scraping during transport, causing damage and reducing processing quality. Thanks to the design of two protective components, the device protects the condenser during transport. When the condenser comes into contact with the rubber sleeve during transport, the rubber sleeve and the shielding roller rotate around the rotating block as an axis, achieving rolling contact between the rubber sleeve and the condenser. This prevents scraping and damage, thus improving the processing quality of the condenser. Furthermore, the design of the positioning bearing allows for the fixation of the rotating block's position. This condenser handling and conveying device is designed to address the issue that the rubber sleeve is prone to damage after prolonged use, which weakens its protective effect on the condenser. The removable positioning bolts allow for the separation of the shielding roller and the rotating block, facilitating the easy removal and replacement of the rubber sleeve and shielding roller. This provides convenience for the maintenance and repair of the device and enhances the protection of the condenser during the handling and conveying process. This condenser conveying device requires the conveyor to be wiped and cleaned after use. Thanks to the design of the cleaning components, automatic wiping and cleaning are performed during the movement of the conveyor belt. Two moving frames can move vertically along the paths of two connecting plates. With the connection of the two connecting frames, the fixed plate drives the cleaning cloth through the movable slot of the mounting frame, so that the cleaning cloth comes into contact with the conveyor belt. At the same time, the cleaning cloth is wet and wiped clean during the movement of the conveyor belt. The cleaning cloth can also be detached from the inner cavity of the mounting frame for disassembly and cleaning, improving the ease of use of the device. Attached Figure Description
[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the protective component of this utility model; Figure 3 For the present utility model Figure 2 Enlarged view of the structure at point A in the middle; Figure 4 This is a schematic diagram of the structure of the rubber sleeve of this utility model; Figure 5 This is a schematic diagram of the cleaning component of this utility model.
[0016] Explanation of reference numerals in the attached figures: In the diagram: 1. Mounting frame; 2. Conveyor; 3. Protective components; 4. Cleaning components; 5. Support plate; 31. Positioning frame; 32. Positioning bearing; 33. Rotating block; 34. Blocking roller; 35. Rubber sleeve; 36. Anti-slip block; 37. Positioning bolt; 41. Fixing plate; 42. Cleaning cloth; 43. Connecting frame; 44. Moving frame; 45. Connecting plate; 46. Tightening bolts. Detailed Implementation
[0017] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.
[0018] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.
[0019] The connection method can be any existing method, such as bonding, welding, or bolting, depending on the actual needs.
[0020] Please see Figures 1 to 5 A condenser conveying device, in this embodiment including: Mounting frame 1 is U-shaped. A conveyor 2 for transporting and conveying condensers is installed on the bottom wall of the inner wall of mounting frame 1. Conveyor 2 is used to transport condensers during the processing of condensers, so that the condensers are placed on the top surface of the conveyor belt of conveyor 2. The condensers are transported and conveyed during the movement of the conveyor belt. Two protective components 3 are used for transporting and conveying condensers. When the conveyor 2 transports and conveys the condenser, the condenser is prone to scraping against the side of the conveyor 2, which can damage the condenser and reduce the processing quality of the condenser. Thanks to the design of the two protective components 3, the condenser can be protected during the transport and conveying process, preventing damage and improving the processing quality of the condenser. Both are set on the upper part of the mounting frame 1, and the two protective components 3 are respectively set on the left and right sides of the conveyor 2. The protective components 3 include positioning frames 31 and several shielding rollers 34. Two positioning frames 31 are welded to the top surface of the mounting frame 1. Several positioning bearings 32 are embedded and fixedly connected to the top surface of the positioning frames 31. The inner ring of the positioning bearings 32 is interference-fitted with a rotating block 33. Thanks to the design of the positioning bearings 32, conditions are provided for the relative rotation of the several rotating blocks 33 and the positioning frames 31.
[0021] The bottom surface of the rotating block 33 abuts against the shielding roller 34. A rubber sleeve 35 is fitted onto the side of the shielding roller 34. A cross-shaped anti-slip block 36 is welded to the top surface of the rotating block 33. A positioning bolt 37 is threaded onto the top surface of the shielding roller 34, and the head of the positioning bolt 37 abuts against the anti-slip block 36. Several shielding rollers 34 extend out of the inner cavity of the positioning frame 31. Since the rubber sleeve 35 wraps around the outside of the shielding roller 34, the condenser can be made to contact the rubber sleeve 35 first. The rubber sleeve 35 is made of rubber. The material has a buffer protection function, which allows the condenser to roll in contact with the rubber sleeve 35, thereby protecting the condenser and preventing it from being scratched and damaged during transportation. The bottom surface of the rotating block 33 is lower than the inner top surface of the positioning frame 31. When the top surface of the shielding roller 34 abuts against the rotating block 33, there is a gap between the shielding roller 34 and the inner top wall of the positioning frame 31. The top surface of the rubber sleeve 35 is flush with the top surface of the shielding roller 34, and the rubber sleeve 35 and the shielding roller 34 are bonded to each other.
[0022] The top surfaces of both the anti-slip block 36 and the rotating block 33 are provided with insertion slots for the threaded portion of the positioning bolt 37 to pass through. This allows the threaded portion of the positioning bolt 37 to contact the blocking roller 34 through the insertion slots of the anti-slip block 36 and the rotating block 33, providing conditions for the threaded connection between the positioning bolt 37 and the blocking roller 34. Since the rubber sleeve 35 is prone to damage after prolonged use, the blocking roller 34 and the rubber sleeve 35 can be easily disassembled and replaced, facilitating the maintenance and repair of the device and improving its ease of use. The bottom surface of the rubber sleeve 35 is flush with the bottom surface of the blocking roller 34.
[0023] There is a gap between the bottom surface of the rubber sleeve 35 and the top surface of the mounting frame 1. A cleaning assembly 4 is provided at the bottom of the conveyor 2. The cleaning assembly 4 includes a fixing plate 41 and a cleaning cloth 42 for cleaning the conveyor 2. The fixing plate 41 is located at the bottom of the cleaning cloth 42. The top surface of the fixing plate 41 is attached to the cleaning cloth 42 by Velcro, providing conditions for the disassembly and cleaning of the cleaning cloth 42. Two L-shaped connecting frames 43 are welded to the bottom surface of the fixing plate 41. The inner side walls of the two connecting frames 43 are arranged opposite each other. A movable frame 44 is welded to the opposite side of the two connecting frames 43. A connecting plate 45 is slidably connected to the inner wall of the movable frame 44. The top surfaces of the two connecting plates 45 are welded to the mounting frame 1. The side of the movable frame 44 is threaded with a clamping bolt 46 for tightly abutting the connecting plate 45. A movable through slot is opened at the bottom of the mounting frame 1 for the fixing plate 41 to pass through. Four support plates 5 arranged in an array are welded to the bottom surface of the mounting frame 1.
[0024] For conveying, the condenser is transported by conveyor 2. Thanks to the design of the two protective components 3, the condenser is prevented from being scratched and damaged during the transport process. The positioning bearing 32 fixes the rotation position of the rotating block 33, providing conditions for the rotation of the shielding roller 34 and the rubber sleeve 35 around the rotating block 33 as the axis. This ensures that the edge of the condenser only rolls into contact with the rubber sleeve 35 during the transport process, preventing the condenser from being scratched and damaged. At the same time, the positioning bolt 37 can be removed, allowing for easy disassembly and replacement of the shielding roller 34 and the rubber sleeve 35, providing convenience for the maintenance and repair of the device.
[0025] For cleaning, the two movable frames 44 move down along the paths of the two connecting plates 45 respectively. With the connection of the two connecting frames 43, the fixed plate 41 can drive the wet cleaning cloth 42 through the movable slot and extend into the inner cavity of the mounting frame 1, so that the cleaning cloth 42 comes into contact with the conveyor belt of the conveyor 2. During the movement of the conveyor belt of the conveyor 2, the wet cleaning cloth 42 wipes and cleans the surface. At the same time, the cleaning cloth 42 can be removed from the inner cavity of the mounting frame 1 during the downward movement, and the cleaning cloth 42 can be disassembled and cleaned, improving the ease of use of the device.
[0026] The conveyor 2 is a conventional instrument, and its working principle, size, and model are irrelevant to the function of this application, so they will not be described in detail. The control method of this utility model is through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. In order to facilitate the inspection, maintenance, and parts replacement of the device, the parts inside a single device are usually from the same manufacturer and of the same model, function, and batch. Therefore, even if there is a certain difference between two or more electrical control devices, the synchronous movement of the electrical control devices can still be maintained under the action of the controller. The power supply is also common knowledge in the field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail in this utility model. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, welding, and bonding that are mature in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology.
[0027] Working principle In use, when the conveyor 2 transports the condenser, the condenser makes rolling contact with several rubber sleeves 35 when it gets close to the edge. This is to prevent the condenser from being scratched and damaged. The positioning bearing 32 and the rotating block 33 fix the rotational position of the shielding roller 34 and the rubber sleeves 35. The two movable frames 44 move upward along the paths of the two connecting plates 45 respectively. With the connection of the fixed plate 41 and the two connecting frames 43, the wet cleaning cloth 42 passes through the movable slot of the mounting frame 1 and contacts the conveyor belt of the conveyor 2. The conveyor belt of the conveyor 2 is wiped and cleaned by the cleaning cloth 42 during the movement of the conveyor.
[0028] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A condenser conveying device, characterized in that, include: The mounting frame (1) is U-shaped, and a conveyor (2) for transporting and conveying condensers is installed on the bottom wall of the mounting frame (1). Two protective components (3) for transporting and conveying condensers are both located on the upper part of the mounting frame (1). The protective components (3) include positioning frames (31) and several shielding rollers (34). Two positioning frames (31) are welded to the top surface of the mounting frame (1). Several positioning bearings (32) are embedded and fixedly connected to the top surface of the positioning frames (31). The inner ring of the positioning bearings (32) is press-fitted with a rotating block (33). The bottom surface of the rotating block (33) abuts against the shielding rollers (34). A rubber sleeve (35) is fitted to the side of the shielding rollers (34). A cross-shaped anti-slip block (36) is welded to the top surface of the rotating block (33). A positioning bolt (37) is threaded to the top surface of the shielding rollers (34). The positioning bolt (37) The head of the conveyor (2) abuts against the anti-slip block (36); the top surfaces of the anti-slip block (36) and the rotating block (33) are provided with insertion slots for the threaded part of the positioning bolt (37) to pass through; the bottom surface of the rubber sleeve (35) is flush with the bottom surface of the shielding roller (34); there is a gap between the bottom surface of the rubber sleeve (35) and the top surface of the mounting frame (1); a cleaning assembly (4) is provided at the lower part of the conveyor (2); the cleaning assembly (4) includes a fixing plate (41) and a cleaning cloth (42) for cleaning the conveyor (2); the fixing plate (41) is located at the lower part of the cleaning cloth (42); two L-shaped connecting frames (43) are welded to the bottom surface of the fixing plate (41); the inner sidewalls of the two connecting frames (43) are arranged opposite each other.
2. The condenser conveying device according to claim 1, characterized in that: Each of the two connecting frames (43) has a movable frame (44) welded to its opposite side, and a connecting plate (45) is slidably connected to the inner wall of the movable frame (44).
3. A condenser conveying device according to claim 2, characterized in that: The top surfaces of the two connecting plates (45) are welded to the mounting bracket (1), and the side of the movable bracket (44) is threaded with a clamping bolt (46) for pressing against the connecting plates (45).
4. A condenser conveying device according to claim 3, characterized in that: The mounting bracket (1) has a movable through slot at the bottom for the fixing plate (41) to pass through, and four support plates (5) arranged in an array are welded to the bottom surface of the mounting bracket (1).
Citation Information
Patent Citations
Efficient conveying equipment for air conditioner condenser welding
CN219151954U