Zircon orientation conveying disc based on vibration disc conveying

Abstract

The utility model discloses a zircon fixed plane conveying disc based on vibration disc transmission relates to zircon processing technical field, include: vibration disc, be provided with spiral material groove in the vibration disc, fixed plane subassembly, fixed plane subassembly is assembled on the vibration disc, and the discharge end of link spiral material groove, output subassembly, output subassembly is installed in the discharge end of vibration disc, and the feed end of output subassembly is linked with the discharge end of fixed plane subassembly, the discharge subassembly, the discharge subassembly is installed in the discharge end of output subassembly, the utility model initiatively guide zircon functional surface homewards, and the fixed plane error is reduced greatly, and the precision and consistency of subsequent processing are provided with the core guarantee for ensuring that zircon functional surface is unified to the orientation.

Description

Technical Field

[0001] This utility model relates to the field of zircon processing technology, and in particular to a zircon surface conveying disc based on vibratory disc transmission. Background Technology

[0002] In fields such as jewelry making and precision optical component manufacturing, zircon (especially synthetic cubic zirconia) is widely used due to its diamond-like appearance, low cost, and stable performance. In zircon processing, faceting is a crucial preliminary step. The functional facets of the zircon (such as the reference facet to be cut and the smooth facet to be set) must be aligned to a uniform orientation to ensure the precision and consistency of subsequent processing. Currently, existing zircon faceting equipment generally adopts vibratory feeder technology to achieve orderly transport and initial faceting of zircons. However, existing vibratory feeder faceting equipment still has certain shortcomings: the tracks of existing vibratory feeders are mostly straight or simple arc structures, lacking a dedicated guiding design for the functional facets of zircons. They rely solely on vibration inertia to allow the zircons to naturally return to their positions, resulting in faceting errors. Therefore, there is an urgent need for a zircon faceting conveyor based on vibratory feeder to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a zircon faceting conveyor based on a vibrating disc. Its advantage lies in actively guiding the zircon facets to their correct positions, ensuring that the zircon facets are oriented in a uniform manner.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A zircon faceting conveyor based on vibratory feeder transmission includes: A vibratory feeder, wherein a spiral feed trough is provided inside the vibratory feeder; A surface-fixing component is mounted on a vibrating plate and connected to the discharge end of a spiral feed trough. An output component is installed at the discharge end of the vibratory feeder, and the feed end of the output component is connected to the discharge end of the surface fixing component. A discharge assembly is installed at the discharge end of the output assembly.

[0005] The above technical solutions actively guide the zircon functional facets to their correct positions, significantly reducing facet errors and ensuring a uniform orientation of the zircon functional facets, thus providing a core guarantee for the accuracy and consistency of subsequent processing.

[0006] The present invention is further configured such that the fixing component includes a first mounting groove opened on the edge of the vibrating plate, and an arc-shaped fixing seat is fixedly installed in the first mounting groove. The top of the fixing seat is provided with a first guide groove that connects with the discharge end of the spiral material trough. The first guide groove is designed to be arc-shaped. The bottom inner wall of the first guide groove is provided with a first fixing groove, a second fixing groove and an outlet groove that are connected in sequence, and the bottom surfaces of the first fixing groove, the second fixing groove and the outlet groove are flush.

[0007] The present invention is further configured such that the inner walls on both sides of the first fixed surface groove and the inner walls on both sides of the second fixed surface groove are designed as inclined surfaces, and the inclination of the side of the second fixed surface groove is greater than the inclination of the side of the first fixed surface groove, and the groove wall of the outlet groove is treated with a rounded transition.

[0008] The above technical solutions create a "gradual guidance" effect, which not only avoids zircon getting stuck during orientation but also strengthens the correction of zircon posture through tilt angle differences.

[0009] The present invention is further configured such that a first sorting frame is fixedly installed on the top side of the first guide trough near the discharge end of the spiral trough, and the first sorting frame is an inverted U-shaped structure, with one end of the inner wall on both sides of the first sorting frame being rounded.

[0010] The above technical solutions force zircon stones to enter the faceting tank or output channel in a preset posture, reducing the faceting failure problem caused by posture confusion.

[0011] The present invention is further configured such that the output component includes a second mounting groove opened at the discharge end of the vibratory feeder, and a guide seat is fixedly installed in the second mounting groove. A leak-proof cover is fixedly installed on the top of the guide seat. A second guide groove is opened on the guide seat and connects with the discharge groove. A second sorting frame is fixedly installed at one end of the second guide groove. Sort seats are fixedly installed on both inner walls of the second sorting frame. One end of the sorting seat is rounded.

[0012] The above technical solution guides the output of zircon and performs secondary sorting of zircon under the action of the second sorting frame and sorting seat.

[0013] The present invention is further configured such that a return groove is provided on both the vibrating plate and the second guide groove, and a return frame is fixedly installed on the inner wall of the return groove, the return frame being designed as an inclined downward structure.

[0014] Through the above technical solutions, zircons that fail to be faceted or have abnormal postures can be automatically returned to the vibratory feeder through the return box to re-enter the feeding process, eliminating the need for manual sorting and recycling. This reduces zircon material waste and avoids production line jams caused by abnormal zircons.

[0015] The present invention is further configured such that the discharge component includes a discharge port opened at one end of the second sorting frame, and the width of the discharge port is the same as the width of the gap between the two sorting seats, and a discharge rack is fixedly installed at one end of the discharge port.

[0016] The above technical solution allows for the precise delivery of zircon to subsequent processing steps via a discharge assembly.

[0017] The present invention is further configured such that the fixed surface seat is detachably connected to the first mounting groove by bolts, and the guide seat is detachably connected to the second mounting groove by bolts. The fixed surface seat and the guide seat can be customized and replaced according to zircon of different sizes and functional surface requirements.

[0018] Through the above technical solutions, different fixing seats and guide seats can be replaced according to the different sizes and functional surface requirements of zircon to meet the production and processing needs of different zircon.

[0019] The beneficial effects of this utility model are as follows: This invention replaces the traditional method of facet fixing that relies solely on vibration inertia with an independently designed facet fixing component. The combined structure of "spiral trough for initial dispersion + arc-shaped facet fixing seat for precise guidance + stepped facet fixing groove for orientation and regularization" actively guides the zircon functional faces to their correct positions, significantly reducing facet fixing errors and ensuring that the zircon functional faces are oriented uniformly, providing a core guarantee for the accuracy and consistency of subsequent processing.

[0020] In this invention, the inner walls on both sides of the faceting groove are designed as inclined surfaces, and the inclination of the second faceting groove is greater than that of the first faceting groove, forming a "gradual guiding" effect. This not only avoids the zircon getting stuck during the orientation process, but also strengthens the correction of the zircon's posture through the difference in inclination angle. At the same time, the groove depth is set to 1 / 2 to 2 / 3 of the zircon's height, which can not only stably restrict the zircon's vertical displacement, but also leave enough space for the functional surface to return to its natural position, further improving the reliability of faceting.

[0021] In this invention, the first sorting frame and the second sorting frame perform "pre-regulation" and "secondary calibration" on the zircon at the inlet of the faceting component and the middle section of the output component, respectively. The inner wall with a rounded transition prevents the zircon from getting stuck, and forces the zircon to enter the faceting slot or output channel in a preset posture, reducing the faceting failure problem caused by posture confusion.

[0022] In this invention, both the vibratory feeder and the output component are equipped with a return trough and an inclined return frame. Zircon stones that fail to be properly oriented, have abnormal postures, or are of incorrect size can be automatically returned to the vibratory feeder through the return structure to re-enter the feeding process. This eliminates the need for manual sorting and recycling, reducing zircon waste and preventing production line jams caused by abnormal zircon retention. Attached Figure Description

[0023] Figure 1This is a perspective view of a zircon faceting conveyor based on a vibrating disc, as proposed in this utility model. Figure 2 This is a schematic diagram of the first and second mounting slots of a zircon faceted conveying disk based on vibratory plate transmission proposed in this utility model. Figure 3 This is a schematic diagram of the faceting component structure of a zircon faceting conveyor based on a vibrating disc, as proposed in this utility model. Figure 4 This is a schematic diagram of the output component structure of a zircon faceted conveyor based on a vibrating disc conveying according to the present invention. Figure 5 This is a schematic diagram of the first sorting frame structure of a zircon faceted conveyor based on a vibrating disc, as proposed in this utility model.

[0024] In the diagram: 1. Vibratory feeder; 2. Spiral feed trough; 3. Fixed surface assembly; 31. First mounting slot; 32. Fixed surface seat; 33. First guide trough; 34. First fixed surface trough; 35. Second fixed surface trough; 36. Outlet trough; 4. First sorting frame; 5. Output assembly; 51. Leak-proof cover; 52. Second mounting slot; 53. Return trough; 54. Guide seat; 55. Return frame; 56. Second sorting frame; 57. Sorting seat; 58. Second guide trough; 6. Discharge rack; 7. Discharge port. Detailed Implementation

[0025] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0026] Reference Figures 1-5 This utility model provides a zircon faceting conveyor based on a vibratory feeder, comprising: Vibrating plate 1, with a spiral trough 2 inside, drives the zircon to rise gradually along the spiral trajectory through vibration, completing the initial dispersion and conveying. The face-fixing component 3, mounted on the vibratory feeder 1 and connected to the discharge end of the spiral feed chute 2, is the core mechanism for achieving a unified orientation of the zircon's functional facets. It addresses the problem of existing equipment relying solely on vibration inertia for face-fixing, resulting in significant errors. The face-fixing component 3 includes a first mounting groove 31 located on the edge of the vibratory feeder 1, within which an arc-shaped face-fixing seat 32 is fixedly installed. The top of the face-fixing seat 32 has a first guide groove 33 that aligns with the discharge end of the spiral feed chute 2. The first guide groove 33 is arc-shaped, and its bottom inner wall is sequentially formed with a first face-fixing groove 34, a second face-fixing groove 35, and an outlet groove 36. The first face-fixing groove 34 and the second face-fixing groove 35 are connected. The bottom surfaces of the first and second faceting grooves 34 and 35 are flush with each other. The inner walls of both sides of the first faceting groove 34 and the second faceting groove 35 are designed as inclined surfaces. The inclination of the side of the second faceting groove 35 is greater than that of the side of the first faceting groove 34. The groove depth of the first faceting groove 34, the second faceting groove 35 and the lead-out groove 36 is 1 / 2 to 2 / 3 of the height of the zircon. The groove wall of the lead-out groove 36 is made with a rounded transition. The first faceting groove 34 and the second faceting groove 35 in the faceting component 3 replace the faceting method of the traditional equipment that only relies on vibration inertia. The faceting is actively guided to return to its position, which greatly reduces the faceting error and ensures that the faceting of the zircon is uniformly oriented, providing a core guarantee for the accuracy and consistency of subsequent processing. Output component 5 is installed at the discharge end of vibrating plate 1, and the feed end of output component 5 is connected to the discharge end of surface-fixing component 3. It receives zircon after surface-fixing treatment to achieve stable transition and secondary regularization. Output component 5 includes a second mounting groove 52 opened at the discharge end of vibrating plate 1, and a guide seat 54 is fixedly installed in the second mounting groove 52. A leak-proof cover 51 is fixedly installed on the top of the guide seat 54. A second guide groove 58 is opened on the guide seat 54 to connect with the lead-out groove 36. A second sorting frame 56 is fixedly installed at one end of the second guide groove 58. A sorting seat 57 is fixedly installed on both inner walls of the second sorting frame 56. One end of the sorting seat 57 is rounded. The discharge assembly is installed at the discharge end of the output assembly 5. As the terminal output mechanism for zircon processing, it accurately transports the faceted zircon to the subsequent processing steps. The discharge assembly includes a discharge port 7 opened at one end of the second sorting frame 56. The width of the discharge port 7 is the same as the gap width between the two sorting seats 57. A discharge rack 6 is fixedly installed at one end of the discharge port 7.

[0027] In order to pre-regulate the zircon, refer to Figure 1 and Figure 5 A first sorting frame 4 is fixedly installed on the top side of the first guide trough 33 near the discharge end of the spiral trough 2. The first sorting frame 4 has an inverted U-shaped structure. One end of the inner wall on both sides of the first sorting frame 4 is rounded to force the zircon into the fixed surface trough or output channel according to the preset posture, thereby reducing the fixed surface failure problem caused by posture confusion.

[0028] To re-face zircons with abnormal orientation or those that failed to facet, refer to Figure 1 and Figure 4 A return trough 53 is provided on both the vibrating plate 1 and the second guide trough 58. A return frame 55 is fixedly installed on the inner wall of the return trough 53. The return frame 55 is designed with an inclined downward structure. Zircon stones that have not been successfully fixed or have abnormal posture can be automatically returned to the vibrating plate 1 through the return frame 55 to re-enter the feeding process. There is no need for manual sorting and recycling, which reduces the waste of zircon materials and avoids production line jams caused by abnormal zircon retention.

[0029] To meet the production and processing needs of different zircons, refer to Figure 1 and Figure 2 The face-fixing seat 32 is detachably connected to the first mounting groove 31 by bolts, and the guide seat 54 is detachably connected to the second mounting groove 52 by bolts. The face-fixing seat 32 and the guide seat 54 can be customized and replaced according to zircon of different sizes and functional surface requirements. Different face-fixing seats 32 and guide seats 54 can be replaced according to different sizes and functional surface requirements of zircon to ensure the adaptability of the equipment to different zircon processing, and finally realize the fully automated operation of zircon from dispersed transportation to precise face-fixing and then to stable output.

[0030] Working principle: First, the vibrating plate 1 drives the zircon inside to move upward in a spiral motion along the spiral feed trough 2 through vibration, completing the initial dispersion and orderly conveying of the zircon; When the zircon reaches the discharge end of the spiral feed trough 2, it enters the faceting component 3, which is mounted on the vibrating plate 1 and connected to the discharge end of the spiral feed trough 2. At this time, the zircon is first pre-shaped by the first sorting frame 4, and then passes through the first faceting groove 34, the second faceting groove 35 and the guide groove 36 in sequence. With the help of the progressive guidance formed by the inclined surfaces on both sides of the first faceting groove 34 and the second faceting groove 35, and the structural design of the two being flush with the guide groove 36 and the groove depth being 1 / 2-2 / 3 of the zircon height, the precise orientation of the zircon's functional facets is achieved. After the faceted zircon is discharged from the guide groove 36, it enters the output component 5. Under the action of the second sorting frame 56 and the sorting seat 57, it is second-shaped. The leak-proof cover 51 fixed on the top of the guide seat 54 of the output component 5 prevents the zircon from overflowing. If there are zircons with abnormal posture or unsuccessfully faceted during the conveying process, they will be returned to the vibrating plate 1 through the return frame 55 and re-enter the conveying process. Finally, the zircon, after being sorted twice, is discharged from the outlet 7 at one end of the second sorting frame 56, and then precisely transported to the subsequent processing steps through the discharge rack 6.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A zircon faceting conveyor based on a vibratory feeder, characterized in that, include: Vibrating plate (1), wherein a spiral feed trough (2) is provided inside the vibrating plate (1); A surface-fixing component (3) is mounted on a vibrating plate (1) and connected to the discharge end of a spiral feed trough (2); Output component (5), which is installed at the discharge end of the vibrating plate (1) and the feed end of the output component (5) is connected to the discharge end of the surface fixing component (3); The discharge assembly is installed at the discharge end of the output assembly (5).

2. The zircon faceting conveyor based on a vibrating disc as described in claim 1, characterized in that, The fixed surface assembly (3) includes a first mounting groove (31) opened on the edge of the vibrating plate (1), and an arc-shaped fixed surface seat (32) is fixedly installed in the first mounting groove (31). The top of the fixed surface seat (32) is provided with a first guide groove (33) that connects with the discharge end of the spiral feed trough (2). The first guide groove (33) is designed to be arc-shaped. The bottom inner wall of the first guide groove (33) is provided with a first fixed surface groove (34), a second fixed surface groove (35) and an outlet groove (36) that are connected in sequence. The bottom surfaces of the first fixed surface groove (34), the second fixed surface groove (35) and the outlet groove (36) are flush.

3. A zircon surface-fixing conveyor based on a vibrating disc as described in claim 2, characterized in that, The inner walls on both sides of the first fixed surface groove (34) and the inner walls on both sides of the second fixed surface groove (35) are designed as inclined surfaces, and the inclination of the side of the second fixed surface groove (35) is greater than the inclination of the side of the first fixed surface groove (34). The groove wall of the lead-out groove (36) is made with a rounded transition.

4. A zircon surface-fixing conveyor based on a vibrating disc as described in claim 3, characterized in that, The first sorting frame (4) is fixedly installed on the top side of the first guide trough (33) near the discharge end of the spiral trough (2), and the first sorting frame (4) is an inverted U-shaped structure, with one end of the inner wall on both sides of the first sorting frame (4) being rounded.

5. A zircon surface-fixing conveyor based on a vibrating disc as described in claim 4, characterized in that, The output component (5) includes a second mounting groove (52) opened at the discharge end of the vibrating plate (1), and a guide seat (54) is fixedly installed in the second mounting groove (52). A leak-proof cover (51) is fixedly installed on the top of the guide seat (54). A second guide groove (58) is opened on the guide seat (54) and connects with the lead-out groove (36). A second sorting frame (56) is fixedly installed at one end of the second guide groove (58). A sorting seat (57) is fixedly installed on both sides of the inner wall of the second sorting frame (56). One end of the sorting seat (57) is rounded.

6. A zircon surface-fixing conveyor based on a vibrating disc as described in claim 5, characterized in that, A return trough (53) is provided on both the vibrating plate (1) and the second guide trough (58), and a return frame (55) is fixedly installed on the inner wall of the return trough (53). The return frame (55) is designed to be inclined downward.

7. A zircon faceting conveyor based on a vibrating disc as described in claim 6, characterized in that, The discharge assembly includes a discharge port (7) opened at one end of the second sorting frame (56), and the width of the discharge port (7) is the same as the gap width between the two sorting seats (57). A discharge rack (6) is fixedly installed at one end of the discharge port (7).

8. A zircon surface-fixing conveyor based on a vibrating disc as described in claim 7, characterized in that, The fixed face seat (32) is detachably connected to the first mounting groove (31) by bolts, and the guide seat (54) is detachably connected to the second mounting groove (52) by bolts. The fixed face seat (32) and the guide seat (54) can be customized and replaced according to zircon of different sizes and different functional surface requirements.

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