An integrated nail automatic sorting device

Abstract

The utility model discloses an integral nail automatic sequencing device relates to automatic material processing technical field, including the fixed frame, be provided with vibrating mechanism on the fixed frame, vibrating mechanism is used for making the integral nail in this device realize the vibration and slide down, be provided with adjusting mechanism on the fixed frame, adjusting mechanism is used for realizing this device adaptation different size's integral nail through setting up vibrating mechanism, can make integral nail realize stable vibration and slide down, guarantee integral nail sequencing conveying process coherent smooth, avoid appearing the problem of jam accumulation, improve sequencing efficiency greatly, and the vibration process is stable controllable, reduces the damage of integral nail in the conveying because of the collision, provides reliable guarantee for subsequent orderly sequencing, ensures that integral sequencing process is efficient and stable operation.

Description

Technical Field

[0001] This utility model relates to the field of automated material handling technology, and in particular to an integrated automatic nail sorting device. Background Technology

[0002] The integrated nail automatic sorting device is an automated equipment used in fields such as machining and construction. Through specific power drive and structural cooperation, it realizes the automatic sorting, orientation arrangement and orderly conveying of loose integrated nails. It can replace manual sorting and sorting operations, solve the problems of inconvenience and low efficiency caused by the disorderly stacking of integrated nails in the loose state, provide a regular material supply for subsequent assembly, processing and other processes, and improve the automation level and production efficiency of the overall operation process.

[0003] In existing integrated nail automatic sorting devices, the vibration structure used to drive the integrated nail conveying is poorly designed, and the vibration intensity and stability are difficult to control precisely. This not only easily leads to jamming and accumulation of integrated nails during the conveying process, causing interruption of the sorting and conveying process, but also causes damage to the integrated nails due to collisions caused by excessive or unstable vibration amplitude. At the same time, it cannot provide a continuous and reliable material conveying guarantee for subsequent sorting steps, resulting in low overall sorting efficiency and making it difficult to meet the requirements of efficient and stable integrated nail sorting operations. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an integrated automatic nail sorting device, which aims to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automatic sorting device for integrated nails, including a fixed frame, a vibration mechanism provided on the fixed frame, the vibration mechanism being used to cause the integrated nails in the device to vibrate and slide down, and an adjustment mechanism provided on the fixed frame, the adjustment mechanism being used to enable the device to adapt to integrated nails of different sizes.

[0006] Preferably, the vibration mechanism comprises:

[0007] The positioning block is fixedly mounted on the fixing frame;

[0008] A driving component is mounted on the fixed frame, and the driving component is used to provide driving force for the vibration function of this device;

[0009] An actuator is mounted on the fixed frame and is used to convert the driving force provided by the drive member into the power to achieve vibration of the device.

[0010] Preferably, the driving component includes:

[0011] The motor is fixedly mounted on the mounting frame;

[0012] The first positioning rod is fixedly mounted on the output end of the fixed motor.

[0013] The first eccentric wheel is fixedly mounted on the first positioning rod;

[0014] The positioning link is rotatably mounted on the first eccentric wheel;

[0015] The second eccentric wheel is rotatably mounted on the positioning link;

[0016] A limiting rod is fixedly mounted on the second eccentric wheel. The limiting rod is rotatably connected to the fixed frame. The limiting rod is used to limit the rotation of the second eccentric wheel.

[0017] Preferably, the actuator includes:

[0018] The mating block is rotatably mounted on the positioning link;

[0019] A buffer pad is fixedly mounted on the mating block;

[0020] The support springs are four in number, and the four support springs are respectively fixedly mounted on the fixed frame. The four support springs are evenly arranged around the circumference of the fixed frame.

[0021] The support plate is fixedly mounted on the support spring;

[0022] The first telescopic column is fixedly installed on the support plate;

[0023] The second telescopic column is slidably disposed on the first telescopic column, and the second telescopic column is provided with a telescopic groove, which is slidably engaged with the first telescopic column.

[0024] A positioning spring is fixedly mounted on the second telescopic column, and the positioning spring is disposed within the telescopic groove;

[0025] A positioning post is fixedly mounted on the support plate, and the support plate has a mating opening. The second telescopic post is disposed in the mating opening, and the mating block slides with the mating opening. The positioning post is used to limit the movement of the mating block.

[0026] Preferably, the adjustment mechanism includes:

[0027] There are two sliding blocks, and the two sliding blocks are respectively fixedly mounted on the support plate;

[0028] The sorting plate has two plates, and the two sorting plates are slidably disposed on the sliding block, and the sorting plates are symmetrically arranged along the length direction of the sliding block;

[0029] A transmission component is disposed on the support plate, and the transmission component is used to provide driving force for the separation process of the sorting plate;

[0030] A storage component is disposed on the support plate. The storage component is used to temporarily store the integrated nail and guide it to be conveyed to the sorting channel between the two sorting plates.

[0031] Preferably, the transmission component includes:

[0032] A fixing plate is fixedly mounted on the support plate;

[0033] A threaded shaft is rotatably mounted on the fixed plate. The threaded shaft is threadedly connected to two sorting plates respectively, and the threads on both sides of the threaded shaft have opposite directions.

[0034] The crank handle is fixedly mounted on the threaded shaft.

[0035] Preferably, the storage component includes:

[0036] The first storage block is fixedly mounted on the sorting plate, and two mating grooves are provided on the first storage block;

[0037] Two sliding blocks are provided, and the two sliding blocks are respectively slidably disposed on the first storage block, and the sliding blocks are slidably engaged with the mating groove;

[0038] The second storage block is fixedly mounted on a sorting plate away from the surface of the first storage block, and the second storage block is fixedly connected to two sliding blocks.

[0039] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0040] 1. By incorporating a vibration mechanism, the integrated nail can achieve stable vibration and downward movement, ensuring a smooth and continuous sorting and conveying process, avoiding jamming and accumulation problems, and significantly improving sorting efficiency. At the same time, the vibration process is stable and controllable, reducing damage to the integrated nail caused by collisions during conveying, providing a reliable guarantee for subsequent orderly sorting, and ensuring the efficient and stable operation of the overall sorting process.

[0041] 2. With an adjustable mechanism, it can flexibly adapt to integrated nails of different sizes, accurately adjust the width of the sorting channel, achieve targeted sorting, and is easy to operate and adjust accurately. No complicated steps are required to complete the adaptation and switching, which significantly broadens the applicability of the device, ensures the orderliness and stability of sorting integrated nails of various sizes, and improves the practicality of the device. Attached Figure Description

[0042] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0043] Figure 1 A three-dimensional structural schematic diagram of an integrated nail automatic sorting device is shown.

[0044] Figure 2 It shows Figure 1 A schematic diagram of the middle part of the structure.

[0045] Figure 3 It shows Figure 2 A schematic diagram of the middle part of the structure.

[0046] Figure 4 It shows Figure 1 A schematic diagram of the middle part of the structure.

[0047] Figure 5 It shows Figure 4 A schematic diagram of the middle part of the structure.

[0048] Legend:

[0049] 1. Fixed frame; 2. Positioning block; 3. Fixed motor; 4. First positioning rod; 5. First eccentric wheel; 6. Positioning connecting rod; 7. Second eccentric wheel; 8. Limiting rod; 9. Mating block; 10. Buffer pad; 11. Support spring; 12. Support plate; 13. First telescopic column; 14. Second telescopic column; 15. Telescopic groove; 16. Positioning spring; 17. Sliding block; 18. Sorting plate; 19. Fixed plate; 20. Threaded shaft; 21. Handle; 22. First storage block; 23. Mating groove; 24. Sliding block; 25. Second storage block; 26. Positioning column; 27. Mating port. Detailed Implementation

[0050] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0051] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0052] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0053] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0054] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of an integrated nail automatic sorting device.

[0055] An automatic sorting device for integrated nails includes a fixed frame 1, on which a vibration mechanism is provided. The vibration mechanism is used to cause the integrated nails inside the device to vibrate and slide down. The vibration mechanism includes:

[0056] Positioning block 2 is fixedly mounted on the fixing frame 1;

[0057] A driving component is mounted on the fixed frame 1, and the driving component is used to provide driving force for the vibration function of this device;

[0058] Preferably, the driving component includes:

[0059] The motor 3 is fixedly mounted on the fixing frame 1;

[0060] The first positioning rod 4 is fixedly mounted on the output end of the fixed motor 3;

[0061] The first eccentric wheel 5 is fixedly mounted on the first positioning rod 4;

[0062] The positioning link 6 is rotatably mounted on the first eccentric wheel 5;

[0063] The second eccentric wheel 7 is rotatably mounted on the positioning link 6;

[0064] The limiting rod 8 is fixedly mounted on the second eccentric wheel 7. The limiting rod 8 is rotatably connected to the fixed frame 1. The limiting rod 8 provides a limiting function for the rotation of the second eccentric wheel 7.

[0065] An actuator, disposed on the fixed frame 1, is used to convert the driving force provided by the drive member into the power to achieve vibration of the device. The actuator includes:

[0066] The mating block 9 is rotatably mounted on the positioning link 6;

[0067] A buffer pad 10 is fixedly mounted on the mating block 9;

[0068] There are four support springs 11, and the four support springs 11 are respectively fixedly mounted on the fixed frame 1. The four support springs 11 are evenly arranged around the circumference of the fixed frame 1.

[0069] The support plate 12 is fixedly mounted on the support spring 11;

[0070] The first telescopic column 13 is fixedly installed on the support plate 12;

[0071] The second telescopic column 14 is slidably disposed on the first telescopic column 13. The second telescopic column 14 is provided with a telescopic groove 15, and the telescopic groove 15 is slidably engaged with the first telescopic column 13.

[0072] A positioning spring 16 is fixedly mounted on the second telescopic column 14, and the positioning spring 16 is disposed within the telescopic groove 15;

[0073] The positioning post 26 is fixedly installed on the support plate 12. The support plate 12 has a mating opening 27. The second telescopic post 14 is installed in the mating opening 27. The mating block 9 is slidably engaged with the mating opening 27. The positioning post 26 is used to limit the movement of the mating block 9.

[0074] After the worker inserts the integrated nail, by turning on the fixed motor 3, the first positioning rod 4, which is fixedly connected to the output end of the fixed motor 3, rotates. This causes the first eccentric wheel 5, which is fixedly connected to the first positioning rod 4, to rotate. Consequently, the positioning link 6, which is rotatably connected to the first eccentric wheel 5, swings back and forth. This causes the second eccentric wheel 7, which is rotatably connected to the positioning link 6, to rotate back and forth along the limiting rod 8 on the fixed frame 1. The limiting rod 8 limits its rotation. This causes the mating block 9, which is rotatably connected to the positioning link 6, to slide back and forth along the mating opening 27 of the support plate 12, thus positioning the nail. The column 26 limits and guides the movement of the mating block 9, thereby causing the second telescopic column 14 in contact with the mating block 9 to move up and down reciprocally. This causes the positioning spring 16 in the telescopic groove 15 of the second telescopic column 14 to press against the end face of the first telescopic column 13. The positioning spring 16 then extends and retracts to buffer the movement, causing the support plate 12 to vibrate up and down along the four support springs 11 on the fixed frame 1. When the support plate 12 vibrates, it presses against the support springs 11, and the support springs 11 elastically reset and drive their reciprocating motion. This allows the integral nail to slide down in an orderly manner with the vibration of the support plate 12.

[0075] By incorporating a vibration mechanism, the integrated nails can vibrate and slide down stably, ensuring a smooth and continuous sorting and conveying process, avoiding jamming and accumulation problems, and significantly improving sorting efficiency. At the same time, the vibration process is stable and controllable, reducing damage to the integrated nails caused by collisions during conveying, providing a reliable guarantee for subsequent orderly sorting, and ensuring the efficient and stable operation of the overall sorting process.

[0076] The fixing frame 1 is provided with an adjustment mechanism, which is used to enable the device to adapt to integrated nails of different sizes. The adjustment mechanism includes:

[0077] There are two sliding blocks 17, and the two sliding blocks 17 are respectively fixedly mounted on the support plate 12;

[0078] There are two sorting plates 18, and the two sorting plates 18 are respectively slidably disposed on the sliding block 17. The sorting plates 18 are symmetrically arranged along the length direction of the sliding block 17.

[0079] A transmission component is disposed on the support plate 12, and the transmission component is used to provide driving force for the separation process of the sorting plate 18;

[0080] A storage component, disposed on the support plate 12, is used to temporarily store the integral nail and guide it to be conveyed to the sorting channel between the two sorting plates 18. The transmission component includes:

[0081] The fixing plate 19 is fixedly mounted on the support plate 12;

[0082] A threaded shaft 20 is rotatably mounted on the fixed plate 19. The threaded shaft 20 is threadedly connected to two sorting plates 18 respectively, and the threads on both sides of the threaded shaft 20 have opposite directions.

[0083] The crank handle 21 is fixedly mounted on the threaded shaft 20, and the storage component includes:

[0084] The first storage block 22 is fixedly disposed on the sorting plate 18, and two mating grooves 23 are provided on the first storage block 22;

[0085] There are two sliding blocks 24, and the two sliding blocks 24 are respectively slidably disposed on the first storage block 22, and the sliding blocks 24 are slidably engaged with the mating groove 23;

[0086] The second storage block 25 is fixedly disposed on the sorting plate 18 away from the surface of the first storage block 22, and the second storage block 25 is fixedly connected to two sliding blocks 24.

[0087] When adjusting the matching spacing according to the size of the integrated nail, the staff turns the crank handle 21, causing the threaded shaft 20 fixedly connected to the crank handle 21 to rotate. The threads on both sides of the threaded shaft 20 rotate in opposite directions, causing the two sorting plates 18 threadedly connected to the threaded shaft 20 to slide along the sliding block 17. The threaded shaft 20 drives the two sorting plates 18 to move closer or further away synchronously, causing the first storage block 22 fixedly connected to the sorting plate 18 to move synchronously. The first storage block 22 has two mating grooves 23, causing the two sliding blocks 24 that slide in contact with the mating grooves 23 on the first storage block 22 to move, causing the second storage block 25 fixedly connected to the two sliding blocks 24 to move synchronously, thereby adjusting the width of the sorting channel between the two sorting plates 18, thus realizing the adaptation of the device to integrated nails of different sizes, and ensuring that the integrated nails pass through the sorting channel in an orderly manner to complete the sorting.

[0088] With an adjustable mechanism, it can flexibly adapt to integrated nails of different sizes, precisely adjust the width of the sorting channel, and achieve targeted sorting. The operation is convenient and the adjustment is accurate. Adaptation and switching can be completed without complicated steps, which significantly broadens the applicability of the device, ensures the orderliness and stability of sorting integrated nails of various sizes, and improves the practicality of the device.

[0089] Working principle: After the operator inserts the integrated nail, the fixed motor 3 is turned on, causing the first positioning rod 4, which is fixedly connected to the output end of the fixed motor 3, to rotate. This, in turn, causes the first eccentric wheel 5, which is fixedly connected to the first positioning rod 4, to rotate. Consequently, the positioning link 6, which is rotatably connected to the first eccentric wheel 5, swings back and forth. This causes the second eccentric wheel 7, which is rotatably connected to the positioning link 6, to swing back and forth along the limiting rod 8 on the fixed frame 1. The limiting rod 8 limits the rotation of the second eccentric wheel 7. This causes the mating block 9, which is rotatably connected to the positioning link 6, to slide back and forth along the mating opening 27 of the support plate 12. The positioning post 26 limits and guides the movement of the mating block 9, thereby causing the second telescopic post 14 in contact with the mating block 9 to move up and down reciprocally. This causes the positioning spring 16 in the telescopic groove 15 of the second telescopic post 14 to press against the end face of the first telescopic post 13. The positioning spring 16 then extends and retracts to buffer the movement, causing the support plate 12 to vibrate up and down along the four support springs 11 on the fixed frame 1. When the support plate 12 vibrates, it presses against the support springs 11, and the support springs 11 elastically reset and drive their reciprocating motion. This allows the integral nail to slide down in an orderly manner with the vibration of the support plate 12.

[0090] When adjusting the matching spacing according to the size of the integrated nail, the staff turns the crank handle 21, causing the threaded shaft 20 fixedly connected to the crank handle 21 to rotate. The threads on both sides of the threaded shaft 20 rotate in opposite directions, causing the two sorting plates 18 threadedly connected to the threaded shaft 20 to slide along the sliding block 17. The threaded shaft 20 drives the two sorting plates 18 to move closer or further away synchronously, causing the first storage block 22 fixedly connected to the sorting plate 18 to move synchronously. The first storage block 22 has two mating grooves 23, causing the two sliding blocks 24 that slide in contact with the mating grooves 23 on the first storage block 22 to move, causing the second storage block 25 fixedly connected to the two sliding blocks 24 to move synchronously, thereby adjusting the width of the sorting channel between the two sorting plates 18, thus realizing the adaptation of the device to integrated nails of different sizes, and ensuring that the integrated nails pass through the sorting channel in an orderly manner to complete the sorting.

[0091] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An integrated automatic nail sorting device, comprising a fixing frame (1), characterized in that, The fixed frame (1) is provided with a vibration mechanism, which is used to make the integrated nail in the device vibrate and slide down. The fixed frame (1) is provided with an adjustment mechanism, which is used to make the device adapt to integrated nails of different sizes.

2. The integrated nail automatic sorting device according to claim 1, characterized in that, The vibration mechanism includes: The positioning block (2) is fixedly installed on the fixing frame (1); A driving component is disposed on the fixed frame (1), and the driving component is used to provide driving force for the vibration function of the device; An actuator is disposed on the fixed frame (1), and the actuator is used to convert the driving force provided by the drive member into the power for the device to vibrate.

3. The integrated nail automatic sorting device according to claim 2, characterized in that, The driving component includes: The motor (3) is fixedly mounted on the fixed frame (1); The first positioning rod (4) is fixedly installed on the output end of the fixed motor (3); The first eccentric wheel (5) is fixedly mounted on the first positioning rod (4); The positioning link (6) is rotatably mounted on the first eccentric wheel (5); The second eccentric wheel (7) is rotatably mounted on the positioning link (6); The limiting rod (8) is fixedly mounted on the second eccentric wheel (7). The limiting rod (8) is rotatably connected to the fixed frame (1). The limiting rod (8) provides a limiting function for the rotation of the second eccentric wheel (7).

4. The integrated nail automatic sorting device according to claim 3, characterized in that, The executable includes: The mating block (9) is rotatably mounted on the positioning link (6); A buffer pad (10) is fixedly mounted on the mating block (9); There are four support springs (11), and the four support springs (11) are respectively fixedly installed on the fixed frame (1). The four support springs (11) are evenly arranged around the fixed frame (1). The support plate (12) is fixedly mounted on the support spring (11); The first telescopic column (13) is fixedly installed on the support plate (12); The second telescopic column (14) is slidably disposed on the first telescopic column (13), and the second telescopic column (14) is provided with a telescopic groove (15), which is slidably engaged with the first telescopic column (13); A positioning spring (16) is fixedly mounted on the second telescopic column (14), and the positioning spring (16) is located in the telescopic groove (15); The positioning post (26) is fixedly installed on the support plate (12). The support plate (12) has a mating opening (27). The second telescopic post (14) is installed in the mating opening (27). The mating block (9) is slidably mated with the mating opening (27). The positioning post (26) is used to provide a limiting function for the movement of the mating block (9).

5. The integrated nail automatic sorting device according to claim 4, characterized in that, The adjustment mechanism includes: There are two sliding blocks (17), and the two sliding blocks (17) are respectively fixedly installed on the support plate (12); There are two sorting plates (18), and the two sorting plates (18) are respectively slidably disposed on the sliding block (17). The sorting plates (18) are symmetrically disposed along the length direction of the sliding block (17). A transmission component is disposed on the support plate (12), which provides driving force for the separation process of the sorting plate (18); A storage component is provided on the support plate (12). The storage component is used to temporarily store the integrated nail and guide it to be conveyed to the sorting channel between the two sorting plates (18).

6. The integrated nail automatic sorting device according to claim 5, characterized in that, The transmission component includes: A fixing plate (19) is fixedly mounted on the support plate (12); A threaded shaft (20) is rotatably mounted on the fixed plate (19). The threaded shaft (20) is threadedly connected to two sorting plates (18) respectively. The threads on both sides of the threaded shaft (20) have opposite directions. The crank handle (21) is fixedly mounted on the threaded shaft (20).

7. The integrated nail automatic sorting device according to claim 6, characterized in that, The storage component includes: The first storage block (22) is fixedly installed on the sorting plate (18), and two mating grooves (23) are provided on the first storage block (22). There are two sliding blocks (24), and the two sliding blocks (24) are respectively slidably disposed on the first storage block (22), and the sliding blocks (24) are slidably engaged with the mating groove (23); The second storage block (25) is fixedly mounted on the sorting plate (18) away from the surface of the first storage block (22), and the second storage block (25) is fixedly connected to two sliding blocks (24).

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