A transport device for an impregnation system
Patent Information
- Application Number
- CN202522506456.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]现有技术中,部分采用分离式机械运输设备,运输与升降动作需通过多套独立机构分别实现,不仅结构复杂、设备成本高,还存在衔接配合精度差的问题
运输车沿覆盖浸渗系统整个工作区间的直线导轨滚动,搭配驱动机构提供稳定位移动力,实现运输框在各工序间高效连续转运,大幅缩短工件转运等待时间,两个固定臂竖向固定于运输车架,与滑动设置的活动臂形成对称支撑结构,配合电动推杆同步驱动两个活动臂升降,确保运输框平稳进出各工作槽,连接机构便于运输框快速拆装,整体结构简洁紧凑,提升浸渗系统整体作业效率。
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Figure CN224830804U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of impregnation system technology, and in particular to a transport device for an impregnation system. Background Technology
[0002] Impregnation is a key industrial method to solve the sealing performance defects of porous workpieces. It requires multiple continuous processes such as cleaning, impregnation, and curing. The continuity of workpiece transfer and the stability of lifting between processes directly determine the production efficiency and product qualification rate of the impregnation system.
[0003] In existing technologies, some separate mechanical transport equipment is used, where transport and lifting actions need to be achieved through multiple independent mechanisms. This not only results in complex structures and high equipment costs, but also leads to poor precision in connection and coordination. Utility Model Content
[0004] This invention provides a transport device for an impregnation system, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A transport device for an impregnation system, comprising: The transport vehicle is mounted on a linear guide rail, which covers the entire working area of the impregnation system. The transport frame is installed at the bottom of the transport vehicle; Two fixed arms are vertically fixed to the transport vehicle frame, and movable arms are slidably mounted on the fixed arms; The connecting mechanism, installed on the movable arm, is used for hanging the transport frame; The electric push rod has a fixed end connected to the transport vehicle frame and a telescopic end fixedly connected to the movable arm. The drive mechanism, mounted on the transport vehicle, is used to provide displacement power to the transport vehicle along a linear guide rail.
[0006] Furthermore, the drive mechanism includes: A fixed frame is installed on a transport vehicle. A support shaft is rotatably installed in the shaft hole of the fixed frame. A transmission gear is provided at one end of the support shaft and a worm gear is provided at the other end. A spur rack is arranged along the length of a linear guide rail, and the transmission gear meshes with the spur rack for transmission. The power mechanism is used to provide rotational power to the worm gear.
[0007] Furthermore, the power mechanism includes: A servo motor is mounted on the transport vehicle. A worm gear is installed at the output end of the servo motor, and the worm gear meshes with a worm wheel. The support frame is installed on the transport vehicle, and the worm gear is rotatably connected to the support frame.
[0008] Furthermore, the power mechanism is located inside the isolation box.
[0009] Furthermore, the connecting mechanism includes: A guide shaft is mounted on the movable arm and has hanging ears for hanging the transport frame. A hollow shaft is slidably mounted on a guide shaft, and a clamping component is provided on the hollow shaft; The positioning pin is installed on the clamping component and is plugged into the positioning hole on the lug.
[0010] Furthermore, a locking element is rotatably mounted on the hollow shaft, and the locking element is connected to the external thread on the guide shaft.
[0011] Furthermore, a guide post is provided inside the fixed arm, and the inner groove of the movable arm is slidably connected to the guide post.
[0012] Furthermore, limiters are provided at both ends of the linear guide rail, and buffer pads are provided on the limiters.
[0013] The following technical effects can be achieved through the technical solution of this utility model: The transport vehicle rolls along a linear guide rail covering the entire working area of the impregnation system. With the help of the drive mechanism, it provides stable displacement power, enabling efficient and continuous transfer of the transport frame between processes. This significantly reduces the waiting time for workpiece transfer. Two fixed arms are vertically fixed to the transport vehicle frame, forming a symmetrical support structure with the sliding movable arms. The two movable arms are synchronously driven to rise and fall with the help of electric push rods, ensuring that the transport frame enters and exits each working tank smoothly. The connecting mechanism facilitates quick assembly and disassembly of the transport frame. The overall structure is simple and compact, improving the overall operating efficiency of the impregnation system. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic front view of a transport device for an impregnation system. Figure 2 A schematic diagram of the axonal structure of a transport device for an impregnation system; Figure 3 An exploded structural diagram of the drive mechanism of a transport device for an impregnation system; Figure 4 An exploded structural diagram of the connection mechanism of a transport device for an impregnation system; The attached diagram is labeled as follows: 1. Transport vehicle; 2. Linear guide rail; 21. Limiting component; 22. Buffer pad; 3. Transport vehicle frame; 4. Fixed arm; 5. Movable arm; 6. Transport frame; 7. Connecting mechanism; 71. Guide shaft; 72. Hanging lug; 73. Hollow shaft; 74. Clamping component; 75. Positioning pin; 76. Locking component; 8. Electric push rod; 9. Drive mechanism; 91. Fixed frame; 92. Support shaft; 93. Transmission gear; 94. Worm gear; 95. Spur rack; 96. Power mechanism; 96a. Servo motor; 96b. Worm gear; 96c. Support frame; 97. Isolation box; 10. Guide column. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0018] This application provides a transport device for an impregnation system, comprising: The transport vehicle 1 is rolled on the linear guide rail 2, which covers the entire working area of the impregnation system. The transport frame 3 is installed at the bottom of the transport vehicle 1; Two fixed arms 4 are vertically fixed to the transport vehicle frame 3 respectively, and movable arms 5 are slidably mounted on the fixed arms 4; The connecting mechanism 7 is installed on the movable arm 5 and is used for hanging the transport frame; The electric push rod 8 has a fixed end connected to the transport vehicle frame 3 and a telescopic end fixedly connected to the movable arm 5. Drive mechanism 9, mounted on transport vehicle 1, is used to provide displacement power to transport vehicle 1 along linear guide rail 2; Through the technical solution of this utility model, the transport vehicle 1 rolls along the linear guide rail 2 covering the entire working area of the impregnation system, and the drive mechanism 9 provides stable displacement power, realizing the efficient and continuous transfer of the transport frame 6 between each process, greatly shortening the waiting time for workpiece transfer. The two fixed arms 4 are vertically fixed to the transport vehicle frame 3, forming a symmetrical support structure with the sliding movable arm 5. The electric push rod 8 synchronously drives the two movable arms 5 to rise and fall, ensuring that the transport frame 6 smoothly enters and exits each working slot. The connecting mechanism 7 facilitates the quick assembly and disassembly of the transport frame 6. The overall structure is simple and compact, improving the overall operating efficiency of the impregnation system.
[0019] During use, the drive mechanism 9 includes: A fixed frame 91 is installed on the transport vehicle 1. A support shaft 92 is rotatably installed in the shaft hole of the fixed frame 91. A transmission gear 93 is provided at one end of the support shaft 92, and a worm gear 94 is provided at the other end. A spur rack 95 is arranged along the length of the linear guide rail 2, and a transmission gear 93 meshes with the spur rack 95 for transmission. Power mechanism 96 is used to provide rotational power to worm gear 94; Through the technical solution of this utility model, the fixed frame 91 provides a rotational foundation for the support shaft 92. The support shaft 92 is synchronously connected to the transmission gear 93 and the worm gear 94 to realize power transmission. The transmission gear 93 meshes with the rack 95 arranged along the linear guide rail 2 to drive the worm gear 94 to rotate in conjunction with the power mechanism 96, providing stable linear displacement power for the transport vehicle 1, ensuring that the transport vehicle 1 stops at each process station, and helping to improve the operating efficiency of the impregnation system.
[0020] In the above embodiment, the power mechanism 96 includes: Servo motor 96a is mounted on transport vehicle 1. A worm gear 96b is mounted on the output end of servo motor 96a. The worm gear 96b is meshed with worm wheel 94. Support frame 96c is installed on transport vehicle 1, and worm gear 96b is rotatably connected to support frame 96c; The power unit 96 is located inside the isolation box 97; Through the technical solution of this utility model, the servo motor 96a controls the speed and direction, and the worm gear 96b installed at its output end meshes with the worm wheel 94 for transmission, which has both speed reduction and force amplification and self-locking characteristics, improving the smoothness of power transmission, while preventing the transport vehicle 1 from accidentally shifting and ensuring accurate docking at the work station. The support frame 96c provides stable rotation support for the worm gear 96b, and the isolation box 97 completely covers the power mechanism 96, effectively isolating liquids, dust and other impurities in the working environment of the immersion system, extending service life and reducing maintenance costs.
[0021] During use, the connecting mechanism 7 includes: A guide shaft 71 is mounted on the movable arm 5. A hanging ear 72 is provided on the guide shaft 71. The hanging ear 72 is used to hang the transport frame 6. A hollow shaft 73 is slidably mounted on a guide shaft 71, and a clamping member 74 is provided on the hollow shaft 73; Positioning pin 75 is installed on clamping member 74, and positioning pin 75 is plugged into and connected to positioning hole on hook 72; A locking element 76 is rotatably mounted on the hollow shaft 73, and the locking element 76 is connected to the external thread on the guide shaft 71. Through the technical solution of this utility model, the lugs 72 on the guide shaft 71 are used for quick mounting of the transport frame 6, simplifying the assembly and disassembly process. The hollow shaft 73 slides along the guide shaft 71, driving the clamping member 74 to move, so that the positioning pin 75 can be accurately inserted and positioned with the positioning hole on the lug 72, avoiding the transport frame 6 from shifting during transportation. The locking member 76 is connected to the guide shaft 71 with an external thread, and after locking, it can firmly fix the hollow shaft 73 and the clamping member 74, preventing the positioning pin 75 from loosening and ensuring the reliability of the connection.
[0022] As a preferred embodiment of the above, a guide post 10 is provided inside the fixed arm 4, and the inner groove of the movable arm 5 is slidably connected to the guide post 10. Through the technical solution of this utility model, the guide column 10 and the inner groove of the movable arm 5 slide together to provide guidance for the vertical lifting of the movable arm 5, avoid jamming when the movable arm 5 slides relative to the fixed arm 4, and ensure that the lifting trajectory of the transport frame 6 is regular.
[0023] During use, limiters 21 are provided at both ends of the linear guide rail 2, and buffer pads 22 are provided on the limiters 21. Through the technical solution of this utility model, the movement of the limiting component 21 of the transport vehicle 1 is limited to prevent it from derailing beyond the guide rail range, thus ensuring the safe operation of the equipment. The buffer pad 22 absorbs the impact force when the transport vehicle 1 approaches the end of the guide rail, reducing the vibration and wear caused by hard collisions.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A transport device for an impregnation system, characterized in that, include: The transport vehicle (1) is rolled on a linear guide rail (2), which covers the entire working area of the impregnation system; The transport frame (3) is installed at the bottom of the transport vehicle (1); Two fixed arms (4) are vertically fixed to the transport vehicle frame (3), and movable arms (5) are slidably provided on the fixed arms (4). A connecting mechanism (7) is installed on the movable arm (5), and the connecting mechanism (7) is used for hanging the transport frame; The electric push rod (8) has a fixed end connected to the transport frame (3) and a telescopic end fixedly connected to the movable arm (5); A drive mechanism (9) is mounted on the transport vehicle (1) and is used to provide displacement power to the transport vehicle (1) along the linear guide rail (2).
2. The transport device for the impregnation system according to claim 1, characterized in that, The drive mechanism (9) includes: A fixed frame (91) is installed on the transport vehicle (1). A support shaft (92) is rotatably installed in the shaft hole of the fixed frame (91). A transmission gear (93) is provided at one end of the support shaft (92), and a worm gear (94) is provided at the other end. A rack (95) is arranged along the length of the linear guide (2), and the transmission gear (93) meshes with the rack (95) for transmission. A power mechanism (96) is used to provide rotational power to the worm gear (94).
3. The transport device for the impregnation system according to claim 2, characterized in that, The power mechanism (96) includes: A servo motor (96a) is mounted on the transport vehicle (1). A worm gear (96b) is mounted on the output end of the servo motor (96a). The worm gear (96b) is meshed with the worm wheel (94). A support frame (96c) is mounted on the transport vehicle (1), and the worm gear (96b) is rotatably connected to the support frame (96c).
4. The transport device for the impregnation system according to claim 3, characterized in that, The power mechanism (96) is located inside the isolation box (97).
5. The transport device for the impregnation system according to claim 1, characterized in that, The connecting mechanism (7) includes: A guide shaft (71) is installed on the movable arm (5), and a hanging ear (72) is provided on the guide shaft (71). The hanging ear (72) is used to hang the transport frame (6). A hollow shaft (73) is slidably mounted on the guide shaft (71), and a clamping member (74) is provided on the hollow shaft (73). A positioning pin (75) is installed on the clamping member (74), and the positioning pin (75) is plugged into the positioning hole on the hanging ear (72).
6. The transport device for the impregnation system according to claim 5, characterized in that, A locking element (76) is rotatably mounted on the hollow shaft (73), and the locking element (76) is connected to the external thread on the guide shaft (71).
7. The transport device for the impregnation system according to claim 1, characterized in that, The fixed arm (4) is provided with a guide post (10), and the inner groove of the movable arm (5) is slidably connected to the guide post (10).
8. The transport device for the impregnation system according to claim 1, characterized in that, Limiting components (21) are provided at both ends of the linear guide (2), and buffer pads (22) are provided on the limiting components (21).