Electric lubricating device for screw hanger shaft mechanism of lengthened four-shaft screw conveyor

Abstract

The utility model discloses a kind of electric lubricating device of lengthened four-axis spiral conveyor spiral hanging shaft mechanism (hereinafter referred to as: electric lubricating device), including electric oil pump, oil distribution assembly, main road oil pipe, branch oil pipe and end connector, it is characterized by: main road oil pipe two ends are connected electric oil pump and oil distribution assembly respectively, four branch oil pipes two ends are connected four end connectors and four branch connectors on oil distribution assembly respectively, four end connectors are respectively mounted on the four spiral hanging shaft mechanisms of spiral conveyor, press down electric oil pump start button can be the lubricating oil in electric oil pump is delivered to four spiral hanging shaft mechanisms, this electric lubricating device is easy to operate, need not stop when oil lubrication, improve production efficiency, also need not personnel to cross into spiral conveyor, eliminate potential safety hazard, and can be through control four branch ball valve open or close selectively for certain spiral hanging shaft mechanism oil injection, improve convenience.

Description

Technical Field

[0001] The utility model belongs to the technical field of elongated horizontal shafted screw conveyors, and relates to an electric lubrication device for a screw hanging shaft mechanism of an elongated four-shaft screw conveyor. Background Art

[0002] A screw conveyor is a mechanical device that uses a motor to drive a screw to rotate, and materials are conveyed at fixed points under the thrust of screw blades relying on their own gravity and friction with the groove wall; an elongated horizontal screw conveyor refers to a screw conveyor whose conveying direction is parallel to the ground and has a long conveying stroke; an elongated horizontal screw conveyor refers to a horizontal screw conveyor with multi-section screws exceeding 30 meters; an elongated four-shaft horizontal screw conveyor is a screw conveyor with four sets of screws, which is mainly composed of a reduction motor, screw rotating shafts, screw blades, a U-shaped long trough, a long trough cover plate, a head bearing, a tail bearing, a screw hanging shaft mechanism, a motor coupling, a feeding hopper and a discharge port, and is a filter cake conveying equipment matched with a filter press.

[0003] The screw hanging shaft mechanism is mainly composed of seven parts: a hanger crossbeam, a square tube hanging rib, an oil injection assembly, an assembled outer shaft sleeve, a nylon inner shaft sleeve, an anti-drop chuck and a coupling rotating body. It is used to connect the screw rotating shafts on both sides thereof, and balances the screw rotating shafts on both sides by connecting them, so as to prevent the screw rotating shafts from deforming under the action of gravity due to overlong length; the oil injection assembly is composed of an oil injection hopper and an oil injection conduit, an oil outlet of the oil injection hopper is welded to one end of the oil injection conduit, and the other end of the oil injection conduit leads into the assembled outer shaft sleeve, so that lubricating oil can be input into the nylon shaft sleeve inside the assembled outer shaft sleeve.

[0004] Existing refueling and lubrication methods for the screw hanging shaft mechanism of an elongated four-shaft screw conveyor all have the following defects: due to the relatively large "size" of the elongated four-shaft screw conveyor, it is inconvenient to inject oil into the oil injection assembly in the middle part. When necessary, personnel need to stand into the screw conveyor to add lubricating oil into the oil injection assembly, which not only requires stopping the operation of the screw conveyor and delaying production, but also has certain potential safety hazards. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the defects of inconvenient oil injection lubrication and potential safety hazards in the existing screw hanging shaft mechanism of an elongated four-shaft screw conveyor, solve the corresponding technical problems, and provide an electric lubrication device for a screw hanging shaft mechanism of an elongated four-shaft screw conveyor.

[0006] The technical solution adopted by this utility model to solve the existing technical problems is: an electric lubrication device (hereinafter referred to as: electric lubrication device) for the screw shaft mechanism of an extended four-axis screw conveyor, mainly composed of five parts: an electric oil pump, an oil distribution assembly, a main oil pipe, branch oil pipes, and end connectors. The main oil pipe is characterized in that: one end is installed at the oil outlet of the electric oil pump, and the other end is installed on the main connector of the oil distribution assembly; one end of each of the four branch oil pipes is installed on one of the four branch connectors of the oil distribution assembly, and the other end is installed on one of the four end connectors; the four end connectors are respectively installed on the extended four-axis screw conveyor... The oil inlets are located on the four spiral shaft mechanisms of the machine. The electric oil pump can be started by buttons on the control panel. The electric oil pump provides power to deliver lubricating oil to each spiral shaft mechanism. Additionally, the oil distribution assembly is equipped with four branch ball valves. By opening or closing a specific branch ball valve, lubrication can be selectively applied to a particular spiral shaft mechanism. This electric lubrication device is installed entirely on the outer wall of the extended four-axis spiral conveyor casing. It allows for one-button operation to lubricate the spiral shaft mechanisms without shutting down the equipment, improving production efficiency. Furthermore, workers do not need to step into the extended four-axis spiral conveyor, eliminating safety hazards.

[0007] Furthermore, the electric oil pump is a 20171-2 type single-line damping throttling electric lubrication oil pump, which is equipped with an oil reservoir for storing lubricating oil; the electric oil pump is equipped with an oil outlet, one end of the main oil pipe is installed at the oil outlet of the electric oil pump, and the other end is installed on the oil distribution assembly, so that the electric oil pump is connected to the oil distribution assembly; the electric oil pump is also equipped with an operation panel, which can be used to control the start and stop of the electric oil pump by pressing the start button and the stop button. When the electric oil pump is started, it can output the lubricating oil in the oil reservoir.

[0008] Furthermore, the oil distribution assembly comprises four parts: a distribution block, branch ball valves, a main connector, and branch connectors. The distribution block is made of 100mm×50mm×50mm rectangular carbon steel through drilling. The distribution block has an internal elongated hole with an inner diameter of 16mm and a length of 90mm. An internal thread is provided at the hole opening, where a plug is installed. The distribution block also has a main oil inlet hole with an inner diameter of 16mm, which extends from the outside of the distribution block into the internal elongated hole, perpendicular to the direction of the hole. An internal thread is provided at the hole opening for installing the main connector. The distribution block also has four branch oil outlet holes with an inner diameter of 9mm. The external outlet of the self-distribution block leads to the elongated hole inside the block, perpendicular to the direction of the elongated hole. An internal thread is provided at the opening for installing branch ball valves. The branch ball valves are DN6 manual ball valves, with an internal thread at one end and an external thread at the other. The internal thread ends of the four branch ball valves are installed on the four branch oil outlet holes of the oil distribution assembly, and the external thread ends are installed with the branch connectors. The main connector is a PC12-03 quick connector, installed on the main oil inlet hole. The branch connectors are PC8-01 quick connectors, installed on the internal thread ends of the four branch ball valves. The function of the oil distribution assembly is to divide the lubricating oil input by the electric oil pump into four output paths.

[0009] Furthermore, the main oil pipe is a plastic hose with an outer diameter of 12mm. The two ends of the main oil pipe are respectively connected to the oil outlet of the electric oil pump and the main connector of the oil distribution assembly, for connecting the electric oil pump and the oil distribution assembly.

[0010] Furthermore, the branch oil pipe is a plastic hose with an outer diameter of 8mm, with both ends connected and installed on the end connector and the branch connector on the oil distribution assembly, respectively, to lead the lubricating oil in the oil distribution assembly to the end connector.

[0011] Furthermore, the end connector adopts a quick connector of model PC8-01. The electric lubrication device is equipped with four end connectors, which are respectively installed at the oil inlet of the screw shaft mechanism. The end connectors are also connected to branch oil pipes, which serve to direct the lubricating oil flowing out of the oil distribution assembly into the screw shaft mechanism along the branch oil pipes.

[0012] The electric lubrication device for the extended four-axis screw conveyor screw shaft mechanism provided by this utility model has the advantages of electric oil injection, convenient operation, and selectable branch oil injection. It is installed on the outer wall of the screw conveyor casing. The oil injection and lubrication can be performed at any time by operating the start button on the electric oil pump. The operation is convenient and does not require stopping the machine, which improves production efficiency. At the same time, it eliminates the need for workers to step into the screw conveyor, thus eliminating safety hazards. Moreover, the oil injection and lubrication of a specific screw shaft mechanism can be controlled by opening or closing the four branch ball valves, which improves convenience. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the electric lubrication device for the screw shaft mechanism of the extended four-axis screw conveyor of this utility model.

[0014] Figure 2 This is a schematic diagram of the oil distribution assembly of the electric lubrication device for the screw shaft mechanism of the extended four-axis screw conveyor of this utility model.

[0015] Figure 3 This is a schematic diagram of the distribution block of the electric lubrication device for the screw lifting shaft mechanism of the extended four-axis screw conveyor of this utility model.

[0016] Figure 4 This is a schematic diagram showing the connection and installation of the electric lubrication device and the screw lifting mechanism of the extended four-axis screw conveyor of this utility model.

[0017] Figure 5 This is a top view of the electric lubrication device of the screw lifting shaft mechanism of the extended four-axis screw conveyor of this utility model assembled on the screw conveyor.

[0018] Figure 6 This is a front view of the electric lubrication device of the screw lifting shaft mechanism of the extended four-axis screw conveyor of this utility model assembled on the screw conveyor.

[0019] Reference numerals: 1-Electric oil pump, 2-Oil distribution assembly, 3-Main oil pipe, 4-Branch oil pipe, 5-End connector, 6-Distribution block, 7-Main connector, 8-Branch ball valve, 9-Branch connector, 10-Inner elongated hole of the block, 11-Main oil inlet, 12-Branch oil outlet, 13-Plug, 14-Electric lubrication device for the screw shaft mechanism of the extended four-axis screw conveyor (this utility model), 15-Screw shaft mechanism, 16-Casing. Detailed Implementation

[0020] The technical solutions of this utility model will be described below with reference to the accompanying drawings of the electric lubrication device embodiment of the extended four-axis screw conveyor screw shaft mechanism. The described embodiments are only a portion of the preferred embodiments of this utility model, and not all of them. All other embodiments without inventive step made by those skilled in the art based on the embodiments of this utility model are within the protection scope of this utility model. Example

[0021] An electric lubrication device 14 (hereinafter referred to as "electric lubrication device") for the screw shaft mechanism of an extended four-axis screw conveyor mainly consists of five parts: an electric oil pump 1, an oil distribution assembly 2, a main oil pipe 3, branch oil pipes 4, and end connectors 5. Its features are as follows: the two ends of the main oil pipe 3 are respectively installed at the oil outlet of the electric oil pump 1 and the main connector 7 of the oil distribution assembly 2, connecting the electric oil pump 1 and the oil distribution assembly 2; the two ends of the four branch oil pipes 4 are respectively installed at the four branch connectors 9 and the four end connectors 5 of the oil distribution assembly 2, connecting the oil distribution assembly 2 and the end connectors 5; the four end connectors 5 are respectively installed on the extended four-axis screw conveyor... The oil inlets on the four spiral shaft lifting mechanisms 15 are controlled by buttons on the electric oil pump 1. The electric oil pump 1 provides power to deliver lubricating oil to each spiral shaft lifting mechanism 15. In addition, the oil distribution assembly 2 is equipped with four branch ball valves 8. By opening or closing a branch ball valve 8, a specific spiral shaft lifting mechanism 15 can be selectively lubricated. This electric lubrication device 14 is installed on the outer wall of the casing 16 of the extended four-axis spiral conveyor. It can lubricate the spiral shaft lifting mechanism 15 with one button operation without shutting down the equipment, which improves production efficiency. At the same time, workers do not need to step into the extended four-axis spiral conveyor, eliminating safety hazards.

[0022] The electric oil pump 1 is a 20171-2 type single-line damping throttling electric lubrication oil pump, which is equipped with an oil reservoir for storing lubricating oil. The electric oil pump 1 is equipped with an oil outlet. One end of the main oil pipe 3 is installed at the oil outlet of the electric oil pump 1, and the other end is installed on the oil distribution assembly 2, so that the electric oil pump 1 is connected to the oil distribution assembly 2. The electric oil pump 1 is also equipped with an operation panel, which can be used to control the start and stop of the electric oil pump 1 by pressing the start button and the stop button. When the electric oil pump 1 is started, it can output the lubricating oil in the oil reservoir.

[0023] The oil distribution assembly 2, such as Figure 2 As shown, it consists of four parts: a distribution block 6, a main connector 7, branch ball valves 8, and branch connectors 9. The distribution block 6 is made of 100mm×50mm×50mm rectangular carbon steel through drilling. Distribution block 6, as shown... Figure 3As shown, the distribution block 6 has an inner elongated hole 10 with an internal thread at the opening, and a plug 13 is installed at the internal thread. The distribution block 6 has a main oil inlet hole 11, which leads from the outside of the distribution block 6 into the inner elongated hole 10, perpendicular to the direction of the inner elongated hole 10, and has an internal thread at the opening. The distribution block 6 also has four branch oil outlet holes 12, which lead from the outside of the distribution block 6 into the inner elongated hole 10, perpendicular to the direction of the inner elongated hole 10, and have internal threads at the opening. The main connector 7 is a PC12-03 type quick connector; the branch ball valve 8 is a DN6 type manual ball valve; and the branch connector 9 is a PC8-01 type quick connector. Figure 2 As shown, the connection relationship of each component of the oil distribution assembly 2 is as follows: the main connector 7 is installed on the main oil inlet 11 of the distribution block 6, the four branch ball valves 8 are respectively installed on the four branch oil outlets 12 of the distribution block 6, and the four branch connectors 9 are respectively installed on the four branch ball valves 8; the function of the oil distribution assembly 2 is to divide the lubricating oil introduced into the electric oil pump 1 into four outputs.

[0024] The main oil pipe 3 is a plastic flexible tube with an outer diameter of 12mm. The two ends of the main oil pipe 3 are respectively connected to the oil outlet of the electric oil pump 1 and the main connector 7 of the oil distribution assembly 2, for connecting the electric oil pump 1 and the oil distribution assembly 2.

[0025] The branch oil pipe 4 is a plastic flexible hose with an outer diameter of 8mm. Its two ends are respectively connected to the end connector 5 and the branch connector 9 on the oil distribution assembly 2, and are used to lead the lubricating oil in the oil distribution assembly 2 to the end connector 5.

[0026] The aforementioned end connector 5 is a PC8-01 quick connector, and there are four end connectors 5 on the electric lubrication device 14; for example Figure 4 As shown, four end connectors 5 are respectively installed at the oil inlet of the screw shaft mechanism 15. The end connectors 5 are connected to the branch oil pipes 4. Their function is to direct the lubricating oil flowing out of the self-oil distribution assembly 2 into the screw shaft mechanism 15 along the branch oil pipes 4. Example

[0027] An extended four-axis screw conveyor is equipped with an electric lubrication device 14 for the screw suspension mechanism of the extended four-axis screw conveyor described in Embodiment 1. It mainly includes a drive motor, a screw shaft, screw blades, a screw suspension mechanism 15, the electric lubrication device 14, a housing 16, an inlet, and an outlet. The screw shaft can be divided into 2-3 sections, and adjacent screw shafts are connected by the screw suspension mechanism 15, which serves to balance the suspension and ensure synchronous rotation. The electric lubrication device 14 is installed on the outer wall of the housing 16 of the extended four-axis screw conveyor, and its four end connectors 5 are respectively installed on the oil inlets of the four screw suspension mechanisms 15. Driven by the drive motor, the screw shaft and screw blades rotate together. Driven by the spiral blades, the material is transported from one end of the inlet to the other end of the outlet. After long-term operation, the extended four-axis spiral conveyor needs to lubricate the nylon bushing inside the spiral shaft mechanism 15. By operating the button on the electric oil pump 1 of the electric lubrication device 14, lubricating oil can be delivered to the spiral shaft mechanism 15 with one key. The lubricating oil enters the spiral shaft mechanism 15 and is directionally delivered to the nylon bushing along the oil injection pipe. It has the advantages of saving time and effort and convenient operation, avoiding downtime from affecting production and improving production efficiency. At the same time, personnel do not need to step into the extended four-axis spiral conveyor, eliminating safety hazards. Moreover, the lubrication of a specific spiral shaft mechanism 15 can be controlled by opening or closing the four branch ball valves 8, which improves convenience.

Claims

1. An electric lubrication device for the screw conveyor shaft mechanism of an extended four-axis screw conveyor, mainly composed of five parts: an electric oil pump, an oil distribution assembly, a main oil pipe, branch oil pipes, and an end connector, characterized in that: One end of the main oil pipe is installed at the outlet of the electric oil pump, and the other end is installed on the main connector of the oil distribution assembly. The main oil pipe connects the electric oil pump and the oil distribution assembly. One end of the four branch oil pipes is installed on the four branch connectors of the oil distribution assembly, and the other end is installed on the four end connectors. The branch oil pipes connect the oil distribution assembly and the end connectors.

2. The electric lubrication device for the screw conveyor screw shaft mechanism of the extended four-axis screw conveyor according to claim 1, characterized in that: The oil distribution assembly consists of four parts: a distribution block, branch ball valves, a main connector, and branch connectors. The distribution block is made of 100mm×50mm×50mm rectangular carbon steel through drilling. It has an internal elongated hole with an inner diameter of 16mm and a length of 90mm, with internal threads at the opening for a plug. The distribution block also has a main oil inlet hole with an inner diameter of 16mm, which extends from the outside of the distribution block into the internal elongated hole, perpendicular to the direction of the hole. This inlet hole also has internal threads at its opening. The distribution block also has... Four branch oil outlet holes, each with an inner diameter of 9mm, extend from the outside of the distribution block into an inner elongated hole, perpendicular to the direction of the inner elongated hole. Internal threads are present at the hole openings. Each branch ball valve is a DN6 manual ball valve, with an internal thread at one end and an external thread at the other. The internal thread end of each of the four branch ball valves is installed on the four branch oil outlet holes of the oil distribution assembly, while the external thread end is installed with the branch connector. The main connector is a PC12-03 quick connector, installed on the main oil inlet hole. Each branch connector is a PC8-01 quick connector, installed on the internal thread end of each of the four branch ball valves.

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