Charging orientation device for bearing chock
Patent Information
- Application Number
- CN202522289353.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0004]但是上述现有技术在使用时还存在如下问题:传统轴承座上料装置在使用时,由于轴承座摆放位置不同,导致轴承座上用于安装轴承的安装缺口方向不同,后续轴承座与轴承进行组装时,还需调整轴承座的方向,严重影响组装效率
[0014]本实用新型通过第一驱动气缸、第二驱动气缸、输送带、线性模组及第三驱动气缸实现轴承座的自动输送,同时利用工业相机进行视觉检测,并联动电机对轴承座安装缺口进行自动校准定向,构成了从送料到定向的完整自动化闭环,极大提升了加工效率。
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Figure CN224830892U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of feeding and orienting devices, and more specifically to a bearing housing feeding and orienting device. Background Technology
[0002] Bearing housings are crucial components in mechanical equipment used to support and secure bearings, enabling them to withstand axial and radial loads. Existing bearing housings can be divided into integral bearing housings and split bearing housings. Integral bearing housings have high rigidity, and some can withstand heavier loads. A loading device is required when assembling the bearing housing and bearing.
[0003] For example, a bearing housing loading device with prior art disclosure number CN223235778U can automatically adjust the height of the loading platform by extending and retracting the support legs at the bottom of the loading platform to facilitate the placement of bearing housing blanks. By using clamping components to clamp the two ends and sides of the arc portion on the bearing housing, the bearing housing blanks can be automatically moved towards the processing table, thereby reducing the frequency of manual handling of bearing housings.
[0004] However, the above-mentioned existing technology still has the following problems when in use: When using traditional bearing housing feeding devices, the direction of the installation notch on the bearing housing for installing the bearing is different due to the different placement positions of the bearing housing. When assembling the bearing housing and the bearing, the direction of the bearing housing needs to be adjusted, which seriously affects the assembly efficiency. Utility Model Content
[0005] To overcome the aforementioned deficiencies in the prior art, this utility model provides a bearing housing feeding and orientation device. This device achieves automatic feeding of the bearing housing through a first drive cylinder, a second drive cylinder, a conveyor belt, a linear module, and a third drive cylinder. Simultaneously, an industrial camera is used for visual inspection, and a motor is linked to automatically calibrate and orient the bearing housing mounting notch. This forms a complete automated closed loop from feeding to orientation, greatly improving processing efficiency and solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a bearing housing loading and orientation device, including a loading platform, a discharge port on one side of the loading platform, an orientation plate on one side of the discharge port, a support plate fixedly mounted on one side of the loading platform, a motor fixedly mounted on the top of the support plate, the top of the motor output shaft fixedly mounted to the bottom of the orientation plate, a detection plate fixedly mounted on the front end of the support plate, an industrial camera fixedly mounted on the rear end of the detection plate, a pushing assembly above the orientation plate, a support frame fixedly mounted on the top of the loading platform, a sliding plate on the top of the support frame, and a lever at the bottom of the sliding plate for pushing the bearing housing to move.
[0007] In a preferred embodiment, the feeding assembly includes a linear module, which is fixed to the loading platform and the support frame. A third drive cylinder is fixedly provided at the front end of the linear module, and a gripper for pushing the bearing seat is fixedly provided at the bottom end of the piston rod of the third drive cylinder, so as to realize the automatic feeding of the bearing seat.
[0008] In a preferred embodiment, the top of the loading platform is provided with a conveyor belt and a placement plate, and the conveyor belt is located on one side of the placement plate.
[0009] In a preferred embodiment, guide rails are fixedly provided on both the front and rear sides of the top of the support frame, the slide plate is disposed on the two guide rails, and a first drive cylinder is fixedly provided on the top of the slide plate. The piston rod of the first drive cylinder is fixed to the support frame through a connecting plate, which facilitates the adjustment of the position of the slide plate.
[0010] In a preferred embodiment, two symmetrically distributed fixing blocks are fixedly provided at the bottom of the slide plate, the lever passes through the two fixing blocks, and a gear is fixedly sleeved on the outer wall of the lever.
[0011] In a preferred embodiment, a mounting plate is fixedly provided on the top of the slide plate, and a second drive cylinder is fixedly provided on the bottom of the mounting plate. A rack that meshes with a gear is fixedly provided at one end of the piston rod of the second drive cylinder. When the second drive cylinder drives the rack to move left and right, the rack meshes with the gear, which can realize the left and right swing of the lever. No manual operation is required, and it is very quick to use.
[0012] In a preferred embodiment, a slider is fixedly provided at the top of the rack, and a groove adapted to the slider is provided at the bottom of the slide plate. The slider is disposed in the groove, and the stability of the rack movement can be improved by the cooperation between the slider and the groove.
[0013] The technical effects and advantages of this utility model are as follows:
[0014] This invention achieves automatic conveying of bearing housings through a first drive cylinder, a second drive cylinder, a conveyor belt, a linear module, and a third drive cylinder. At the same time, it uses an industrial camera for visual inspection and links a motor to automatically calibrate and orient the bearing housing mounting notch, forming a complete automated closed loop from feeding to orientation, which greatly improves processing efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a rear view of the directional plate of this utility model;
[0017] Figure 3 This is a schematic diagram of the material pushing component structure of this utility model;
[0018] Figure 4 This is a bottom view of a partial structure of this utility model;
[0019] Figure 5 This is a cross-sectional view of the skateboard of this utility model.
[0020] The attached figures are labeled as follows: 1. Loading platform; 2. Discharge port; 3. Orientation plate; 4. Support plate; 5. Motor; 6. Detection plate; 7. Industrial camera; 8. Pushing assembly; 81. Linear module; 82. Third drive cylinder; 83. Gripper; 9. Support frame; 10. Slide plate; 11. Lever; 12. Conveyor belt; 13. Placement plate; 14. Guide rail; 15. First drive cylinder; 16. Connecting plate; 17. Fixing block; 18. Gear; 19. Mounting plate; 20. Second drive cylinder; 21. Rack; 22. Slider; 23. Slide groove. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Refer to the instruction manual appendix Figures 1-5 This utility model provides a bearing housing feeding and orientation device, including a feeding platform 1. The top of the feeding platform 1 is provided with a conveyor belt 12 and a placement plate 13, with the conveyor belt 12 located on one side of the placement plate 13. A discharge port 2 is provided on one side of the feeding platform 1, and an orientation plate 3 is provided on one side of the discharge port 2. A support plate 4 is fixedly provided on one side of the feeding platform 1. A motor 5 is fixedly provided on the top of the support plate 4. The top end of the output shaft of the motor 5 is fixed to the bottom of the orientation plate 3. A detection plate 6 is fixedly provided at the front end of the support plate 4, and an industrial camera 7 is fixedly provided at the rear end of the detection plate 6. A pushing assembly 8 is provided above the orientation plate 3. A support frame 9 is fixedly provided on the top of the feeding platform 1. A sliding plate 10 is provided on the top of the support frame 9, and a lever 11 is provided at the bottom of the sliding plate 10 for pushing the bearing housing to move.
[0023] The feeding assembly 8 includes a linear module 81, which is fixed to the loading platform 1 and the support frame 9. A third drive cylinder 82 is fixedly provided at the front end of the linear module 81, and a gripper 83 for pushing the bearing seat is fixedly provided at the bottom end of the piston rod of the third drive cylinder 82.
[0024] The support frame 9 is fixedly provided with guide rails 14 on both the front and rear sides of the top. The slide plate 10 is provided on the two guide rails 14. The top of the slide plate 10 is fixedly provided with a first drive cylinder 15. The piston rod of the first drive cylinder 15 is fixed to the support frame 9 through a connecting plate 16.
[0025] Two symmetrically distributed fixing blocks 17 are fixedly provided at the bottom of the slide plate 10. The lever 11 passes through the two fixing blocks 17. A gear 18 is fixedly sleeved on the outer wall of the lever 11. An installation plate 19 is fixedly provided at the top of the slide plate 10. A second drive cylinder 20 is fixedly provided at the bottom of the installation plate 19. A rack 21 that meshes with the gear 18 is fixedly provided at one end of the piston rod of the second drive cylinder 20.
[0026] In actual operation, the workers first arrange the bearing seats sequentially on the placement plate 13 to form a row. Then, the first drive cylinder 15 pushes the slide plate 10 to the right, causing the lever 11 to move above the first row of bearing seats. Next, the second drive cylinder 20 drives the rack 21 to move to the right, which, through meshing with the gear 18, drives the lever 11 to rotate, causing its right side to swing downward and fit tightly against the right side of the first row of bearing seats. Afterward, the first drive cylinder 15 drives the slide plate 10 and the lever 11 to move to the left, smoothly pushing the entire row of bearing seats from the placement plate 13 onto the conveyor belt 12. Subsequently, the first drive cylinder 15 and the second drive cylinder 20 reset, and the conveyor belt 12 conveys the bearing seats towards the discharge port 2. When a bearing seat arrives at the discharge port 2, the third drive cylinder 82 drives the gripper 83 to move above it. The linear module 81 drives the gripper 83 and the entire bearing seat to transfer from the discharge port 2 onto the directional plate 3, and then resets. At this time, the industrial camera 7 acquires images of the bearing housing and uses machine vision technology to detect the two mounting notches on it. If the system fails to identify the mounting notches, it sends a signal to the motor 5 to drive the orientation plate 3 to rotate 180° to adjust the orientation of the bearing housing. After the orientation correction is completed, the bearing housing is transported to the next processing station, realizing automatic feeding and orientation of the bearing housing, which significantly improves processing efficiency.
[0027] In other embodiments, a conveyor belt can be used instead of the placement plate 13 in the above embodiments. Workers place multiple rows of bearing seats on the conveyor belt, and the conveyor belt moves the multiple rows of bearing seats toward the lever 11 in sequence, which further improves the automation level of the bearing seat loading and orientation device.
[0028] like Figure 5 As shown, a slider 22 is fixedly provided on the top of the rack 21, and a groove 23 adapted to the slider 22 is provided on the bottom of the slide plate 10. The slider 22 is located in the groove 23. By using the slider 22 and the groove 23 to cooperate, the stability of the rack 21 movement can be improved, thereby improving the stability of the lever 11 adjustment.
[0029] In actual use, a control box can be installed on the loading platform 1 to control the operation of the motor 5, industrial camera 7, linear module 81, first drive cylinder 15, second drive cylinder 20 and third drive cylinder 82 of this utility model. The control box has a battery that provides power. The above technologies are all existing common technologies and will not be described in detail here.
[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A bearing housing feeding and orientation device, comprising a feeding platform (1), characterized in that: The loading platform (1) has a discharge port (2) on one side, a guide plate (3) on one side of the discharge port (2), a support plate (4) fixedly installed on one side of the loading platform (1), a motor (5) fixedly installed on the top of the support plate (4), and the top of the output shaft of the motor (5) fixedly installed to the bottom of the guide plate (3); a detection plate (6) is fixedly installed at the front end of the support plate (4), an industrial camera (7) is fixedly installed at the rear end of the detection plate (6), and a pushing assembly (8) is installed above the guide plate (3); The top of the loading platform (1) is fixedly provided with a support frame (9), the top of the support frame (9) is provided with a slide plate (10), and the bottom of the slide plate (10) is provided with a lever (11) for pushing the bearing seat to move.
2. The bearing housing feeding and orientation device according to claim 1, characterized in that: The feeding assembly (8) includes a linear module (81), which is fixed to the loading platform (1) and the support frame (9). A third driving cylinder (82) is fixedly provided at the front end of the linear module (81), and a gripper (83) for pushing the bearing seat is fixedly provided at the bottom end of the piston rod of the third driving cylinder (82).
3. The bearing housing feeding and orientation device according to claim 1, characterized in that: The loading platform (1) is provided with a conveyor belt (12) and a placement plate (13) on the top, and the conveyor belt (12) is located on one side of the placement plate (13).
4. The bearing housing feeding and orientation device according to claim 1, characterized in that: The support frame (9) has guide rails (14) fixed on both the front and rear sides of the top. The slide plate (10) is mounted on the two guide rails (14). The top of the slide plate (10) is fixed with a first driving cylinder (15). The piston rod of the first driving cylinder (15) is fixed to the support frame (9) through a connecting plate (16).
5. The bearing housing feeding and orientation device according to claim 1, characterized in that: The bottom of the slide plate (10) is fixed with two symmetrically distributed fixing blocks (17), the lever (11) passes through the two fixing blocks (17), and the outer wall of the lever (11) is fixedly fitted with a gear (18).
6. The bearing housing feeding and orientation device according to claim 5, characterized in that: The top of the slide plate (10) is fixedly provided with a mounting plate (19), and the bottom of the mounting plate (19) is fixedly provided with a second drive cylinder (20). One end of the piston rod of the second drive cylinder (20) is fixedly provided with a rack (21) that meshes with the gear (18).
7. The bearing housing feeding and orientation device according to claim 6, characterized in that: The top of the rack (21) is fixedly provided with a slider (22), and the bottom of the slide plate (10) is provided with a groove (23) that matches the slider (22). The slider (22) is located in the groove (23).
Citation Information
Patent Citations
Bearing seat feeding device
CN223235778U