An emulsion pump piston detection device
Patent Information
- Application Number
- CN202521873842.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0005]本实用新型的目的在于提供一种乳液泵活塞检测装置,以解决上述背景技术中提出的泵头需手动放置和取出,缺乏自动上下料机构,影响检测效率的问题
[0014]本实用新型中通过输送带与投料机构的配合,实现了乳液泵的自动投料工作,使得乳液泵能够输送至按压机构处进行检测,检测完成后自动输送至下一流程处,实现了乳液泵的自动化上下料的操作,避免了现有技术中人工手动上下料的工作,有效提高了乳液泵的检测效率。
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Figure CN224830905U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsion pump testing technology, and in particular to an emulsion pump piston testing device. Background Technology
[0002] Emulsion pumps, also known as press-type emulsion pumps, are liquid distributors that utilize the principle of atmospheric balance to pump out the liquid from the bottle by pressing, while replenishing the bottle with outside air. The main performance indicators of emulsion pumps include: air compression cycles, pump output, downforce, pump head opening torque, rebound speed, and water inlet capacity.
[0003] Utility model CN218496397U relates to the field of detection device technology and discloses an emulsion pump piston detection device, including a base plate. Support rods are fixedly connected to the four corners of the upper surface of the base plate. A top plate is fixedly connected to the base plate via the four support rods. An electric push rod is fixedly connected to the upper surface of the top plate. The output end of the electric push rod passes through the top plate and is fixedly connected to a pressure plate. A connecting plate is fixedly connected between the four support rods. A through hole is opened inside the connecting plate, and a pump head is movably inserted into the through hole. A water tank with a top opening is provided on the upper surface of the base plate. The lower end of the pump head extends into the water tank. A mounting plate is fixedly connected to the upper side of the connecting plate, and a snap-fit mechanism is connected to the side wall of the mounting plate. This utility model realizes automatic detection of emulsion pump pistons, effectively reducing the workload of workers and improving detection efficiency.
[0004] The pump head in the device disclosed in the above utility model needs to be placed and removed manually, and lacks an automatic loading and unloading mechanism, which affects the testing efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an emulsion pump piston detection device to solve the problem mentioned in the background art that the pump head needs to be manually placed and removed, lacks an automatic loading and unloading mechanism, and affects the detection efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a piston detection device for an emulsion pump, comprising a workbench, on which a conveyor belt, a feeding mechanism, and a pressing mechanism are arranged. There are two conveyor belts spaced apart. The feeding mechanism is located at the starting end of the conveyor belts, and the pressing mechanism is located in the middle of the conveyor belts. The feeding mechanism includes a trapezoidal feeding box arranged on the workbench. The feeding box has an opening structure at both ends, with the opening gradually narrowing from top to bottom. A rotating wheel is arranged at the lower opening, and the output shaft of a feeding motor is connected to the axis of the rotating wheel. The feeding motor is mounted on the outer wall of the feeding box. Several grooves are distributed circumferentially around the edge of the rotating wheel, and the bottom end of the rotating wheel is exposed outside the feeding box. A feeding pipe is arranged directly below the rotating wheel, with the bottom end of the feeding pipe perpendicularly corresponding to the interval between the two conveyor belts.
[0007] Preferably, a stop block is installed inside the feeding box, the upper end of the stop block and the side wall of the feeding box are in a downward convergence state, and the stop block is in contact with the side edge of the rotating wheel in the feeding direction.
[0008] Preferably, the upper part of the feeding tube is inclined downward and has a feeding trough, the length of which is adapted to the thickness of the rotating wheel, and the lower part of the feeding tube is vertical.
[0009] Preferably, the upper part of the feeding pipe is connected to the wall of the feeding box, and a connecting rod is connected to the lower curved surface of the pipe, with the other end of the connecting rod connected to the feeding box.
[0010] Preferably, the pressing mechanism includes a device frame mounted on the workbench, the device frame extending through the workbench surface, a servo motor mounted on the top of the device frame, a bidirectional lead screw connected to the output shaft of the servo motor, the bidirectional lead screw being rotatably connected to the device frame, a first moving block and a second moving block being threaded to both ends of the bidirectional lead screw respectively, the first moving block and the second moving block being slidably connected to the device frame, a pressing block and a water tank being respectively provided on the first moving block and the second moving block, the pressing block and the water tank being on the same plane as the gap between the two conveyor belts.
[0011] Preferably, the water tank is detachably connected to the second movable block.
[0012] Preferably, the workbench is provided with an inclined plate on its side, which is located at the end of the conveyor belt, and a box for storing the emulsion pump can be placed below the inclined plate.
[0013] The beneficial effects of this utility model are:
[0014] In this invention, the automatic feeding of the emulsion pump is achieved through the cooperation of the conveyor belt and the feeding mechanism. This allows the emulsion pump to be transported to the pressing mechanism for testing. After testing, it is automatically transported to the next process, realizing the automated loading and unloading operation of the emulsion pump. This avoids the manual loading and unloading work in the prior art and effectively improves the testing efficiency of the emulsion pump. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of an emulsion pump piston detection device proposed in this utility model;
[0016] Figure 2 This is a rear view structural schematic diagram of an emulsion pump piston detection device proposed in this utility model;
[0017] Figure 3 This is a side view cross-sectional structural diagram of an emulsion pump piston detection device proposed in this utility model;
[0018] Figure 4 This is a side view cross-sectional structural diagram of the pressing mechanism of an emulsion pump piston detection device proposed in this utility model;
[0019] Figure 5 This is a front cross-sectional view of the feeding box of an emulsion pump piston detection device proposed in this utility model.
[0020] In the diagram: 1. Workbench; 2. Conveyor belt; 3. Feeding mechanism; 4. Pressing mechanism; 5. Inclined plate; 31. Feeding box; 32. Rotating wheel; 33. Groove; 34. Feeding motor; 35. Feeding pipe; 36. Stop block; 37. Feed chute; 38. Connecting rod; 41. Device frame; 42. Servo motor; 43. Bidirectional lead screw; 44. First moving block; 45. Second moving block; 46. Pressing block; 47. Water tank. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Reference Figures 1-5A piston detection device for an emulsion pump includes a workbench 1, on which a conveyor belt 2, a feeding mechanism 3, and a pressing mechanism 4 are arranged. There are two conveyor belts 2, which are spaced apart. The feeding mechanism 3 is located at the starting end of the conveyor belt 2, and the pressing mechanism 4 is located in the middle of the conveyor belt 2. The feeding mechanism 3 includes a trapezoidal feeding box 31 arranged on the workbench 1. The feeding box 31 has an opening structure at the top and bottom, and its opening gradually narrows from top to bottom. A rotating wheel 32 is arranged at the lower opening. The output shaft of a feeding motor 34 is connected to the axis of the rotating wheel 32. The feeding motor 34 is installed on the outer wall of the feeding box 31. Several grooves 33 are distributed around the edge of the rotating wheel 32, and the bottom end of the rotating wheel 32 is exposed outside the feeding box 31. A feeding pipe 35 is arranged directly below the rotating wheel 32, and the bottom end of the feeding pipe 35 is perpendicular to the interval between the two conveyor belts 2.
[0023] In use, the emulsion pumps are placed into the feeding box 31 with the same orientation. Then, the feeding motor 34 is turned on, driving the rotating wheel 32 to rotate. This causes the emulsion pump at the bottom of the feeding box 31 to enter the groove 33. The rotation of the rotating wheel 32 rotates the emulsion pump in the groove 33 to the outside of the feeding box 31, where it falls into the feeding pipe 35 under gravity. From there, it falls onto the two conveyor belts 2. The two conveyor belts 2 operate synchronously, transporting the emulsion pump directly below the pressing mechanism 4 for pressing, thus detecting the piston of the emulsion pump. After detection, the pump is transported by the conveyor belts 2 to the next process step.
[0024] Specifically, in this embodiment, a stop block 36 is installed inside the feeding box 31. The upper end of the stop block 36 forms a downward convergence with the side wall of the feeding box 31, and the stop block 36 contacts the side edge of the rotating wheel 32 in the feeding direction. The stop block 36 can gather the emulsion pump at the bottom of the feeding box 31 at the rotating wheel 32, so that the emulsion pump can fall into the groove 33 on the rotating wheel 32. At the same time, the stop block 36 can cooperate with the side wall of the feeding box 31 to block one side of the rotating wheel 32, so that the emulsion pump can only fall from directly below the rotating wheel 32.
[0025] Specifically, in this embodiment, the upper part of the feeding pipe 35 is inclined downwards and has a feeding trough 37. The length of the feeding trough 37 is adapted to the thickness of the rotating wheel 32, and the lower part of the feeding pipe 35 is vertical. By setting the upper part of the feeding pipe 35 to be inclined and the lower part to be vertical, the emulsion pump can be adjusted from a horizontal state to a vertical state, so that the emulsion pump falls vertically on the conveyor belt 2.
[0026] Specifically, in this embodiment, the upper part of the feeding pipe 35 is connected to the wall of the feeding box 31, and a connecting rod 38 is connected to its lower curved surface. The other end of the connecting rod 38 is connected to the feeding box 31, so that the feeding pipe 35 can be connected to the feeding box 31 through the connecting rod 38, thereby improving the stability of the feeding pipe 35 and avoiding shaking during feeding, which would affect the accuracy of feeding.
[0027] Specifically, in this embodiment, the pressing mechanism 4 includes a device frame 41 mounted on the workbench 1. The device frame 41 extends through the surface of the workbench 1. A servo motor 42 is mounted on the top of the device frame 41. A bidirectional lead screw 43 is connected to the output shaft of the servo motor 42. The bidirectional lead screw 43 is rotatably connected to the device frame 41. A first moving block 44 and a second moving block 45 are threaded to both ends of the bidirectional lead screw 43, respectively. Both the first moving block 44 and the second moving block 45 are slidably connected to the device frame 41. A pressing block 46 and a water tank 47 are respectively mounted on the first moving block 44 and the second moving block 45. Both the pressing block 46 and the water tank 47 are on the same plane as the gap between the two conveyor belts 2.
[0028] When the pressing mechanism 4 is running, the servo motor 42 drives the bidirectional lead screw 43 to rotate, so that the first moving block 44 and the second moving block 45 respectively drive the pressing block 46 and the water tank 47 to move towards each other, so that the pressing block 46 presses down the pump head, and at the same time the water tank 47 rises to immerse the pump pipe in water, thereby realizing the detection of the emulsion pump piston.
[0029] Specifically, in this embodiment, the water tank 47 is detachably connected to the second movable block 45, which makes it easy for users to remove the water tank 47 for daily cleaning and water replacement.
[0030] Specifically, in this embodiment, a ramp 5 is provided on the side of the workbench 1. The ramp 5 is located at the end of the conveyor belt 2. A box for storing emulsion pumps can be placed below the ramp 5, so that the tested emulsion pumps can slide down the ramp 5 into the storage box, thereby completing the unified collection of materials.
[0031] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A piston detection device for an emulsion pump, comprising a worktable (1), characterized in that: The workbench (1) is equipped with a conveyor belt (2), a feeding mechanism (3), and a pressing mechanism (4). There are two conveyor belts (2) spaced apart from each other. The feeding mechanism (3) is located at the starting end of the conveyor belt (2), and the pressing mechanism (4) is located in the middle of the conveyor belt (2). The feeding mechanism (3) includes a trapezoidal feeding box (31) set on the workbench (1). The feeding box (31) has an opening structure at the top and bottom, and its opening gradually narrows from top to bottom. A rotating wheel (32) is provided at the end opening. The output shaft of the feeding motor (34) is connected to the axis of the rotating wheel (32). The feeding motor (34) is installed on the outer wall of the feeding box (31). Several grooves (33) are distributed around the edge of the rotating wheel (32). The bottom end of the rotating wheel (32) is exposed outside the feeding box (31). A feeding pipe (35) is provided directly below the rotating wheel (32). The bottom end of the feeding pipe (35) is perpendicular to the interval between the two conveyor belts (2).
2. The emulsion pump piston detection device according to claim 1, characterized in that: The feeding box (31) is equipped with a stop block (36). The upper end of the stop block (36) and the side wall of the feeding box (31) form a downward convergence state. At the same time, the stop block (36) contacts the side edge of the rotating wheel (32) in the feeding direction.
3. The emulsion pump piston detection device according to claim 2, characterized in that: The upper part of the feeding pipe (35) is inclined downward and has a feeding groove (37). The length of the feeding groove (37) is adapted to the thickness of the rotating wheel (32). The lower part of the feeding pipe (35) is vertical.
4. The emulsion pump piston detection device according to claim 3, characterized in that: The upper part of the feeding pipe (35) is connected to the wall of the feeding box (31), and a connecting rod (38) is connected to the lower curved surface. The other end of the connecting rod (38) is connected to the feeding box (31).
5. The emulsion pump piston detection device according to claim 4, characterized in that: The pressing mechanism (4) includes a device frame (41) set on the workbench (1). The device frame (41) passes through the table surface of the workbench (1). A servo motor (42) is installed on the top of the device frame (41). A bidirectional lead screw (43) is connected to the output shaft of the servo motor (42). The bidirectional lead screw (43) is rotatably connected to the device frame (41). A first moving block (44) and a second moving block (45) are threaded to both ends of the bidirectional lead screw (43). The first moving block (44) and the second moving block (45) are slidably connected to the device frame (41). A pressing block (46) and a water tank (47) are respectively set on the first moving block (44) and the second moving block (45). The pressing block (46) and the water tank (47) are both on the same plane as the gap between the two conveyor belts (2).
6. The emulsion pump piston detection device according to claim 5, characterized in that: The water tank (47) is detachably connected to the second movable block (45).
7. A piston detection device for an emulsion pump according to any one of claims 1-6, characterized in that: The workbench (1) has an inclined plate (5) on its side. The inclined plate (5) is located at the end of the conveyor belt (2). A box for storing the emulsion pump can be placed below the inclined plate (5).
Citation Information
Patent Citations
Emulsion pump piston detection device
CN218496397U