A conveyor belt docking structure
Patent Information
- Application Number
- CN202521850761.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0007]现有的圆柱状零件加工后需要装箱,装箱前需要进行计数,因此需要将圆柱状零件添加到计数设备中,计数后将排列整齐的圆柱状零件通过传送带送往装箱工位,而在使用时,传送带与计数设备之间存在一定的空间,为了方便圆柱状零件运动,通常会直接采用放置斜板的方式,但是该种方式会出现圆柱状零件倾斜的情况,使得圆柱状零件杂乱,影响后续机器人进行圆柱状零件的装箱,不满足正常生产的要求;
[0032]1、本实用新型记载了一种传送带对接结构,其采用引导件和引导框架配合的方式实现圆柱状零件的稳定引导,使用时圆柱状零件沿着引导件运动,引导框架限定住圆柱状零件的运动方向,配合拨动组件的拨动效果,能够有效避免圆柱状零件堵塞,使得圆柱状零件能够保持平行状态稳定的落到传送带结构上,从而方便后续对圆柱状零件进行夹持装箱,使用效果好,具有良好的使用前景。
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Figure CN224830953U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts processing technology, and in particular to a conveyor belt docking structure. Background Technology
[0002] With the iterative upgrading of technology, modern industrial production has increasingly diversified requirements for the functionality and adaptability of parts, giving rise to various types of parts with different shapes and specific uses. From precision components in the aerospace field to basic components of everyday electronic devices, the types of parts are developing towards diversification and customization. Some achieve special transmission functions with complex curved surfaces, some meet the needs of compact space installation with irregular structures, and some combine strength and lightweight indicators with composite materials.
[0003] Under this trend, cylindrical parts have always occupied an important position in industrial parts due to their simple and efficient geometric characteristics. Their standardized cylindrical shape not only facilitates batch processing (such as turning, grinding and other processes), but also allows for the development of subdivided types to adapt to different scenarios through parameterized adjustment of diameter and height.
[0004] Transmission-type cylindrical parts: such as motor shafts, which utilize the coaxiality of cylindrical surfaces to transmit rotational power; Positioning-type cylindrical parts: such as positioning pins in mechanical fixtures, which rely on the precise fit between the cylindrical surface and the hole to complete the positioning of the component; Sealing-type cylindrical parts: such as pistons in hydraulic systems, which achieve fluid sealing through the contact between the cylindrical surface and the cylinder body.
[0005] With the increasingly widespread application of cylindrical parts in industrial production, the demand for batch processing, sorting, and counting of these parts is becoming more and more urgent. Although these parts have regular shapes (such as shafts, sleeves, and pins), in actual production scenarios, traditional manual counting suffers from problems such as low efficiency, large errors, and high labor intensity. Especially when the parts are small (such as cylindrical pins with a diameter of less than 10mm) or when the batch reaches thousands of pieces, manual operation is prone to counting errors due to visual fatigue, which may even affect the efficiency of subsequent assembly processes. Therefore, people have invented some cylindrical part processing equipment.
[0006] However, during the implementation of the above technical solution, at least the following technical problems were discovered:
[0007] Existing cylindrical parts need to be boxed after processing. Before boxing, they need to be counted. Therefore, the cylindrical parts need to be added to the counting equipment. After counting, the neatly arranged cylindrical parts are sent to the boxing station by conveyor belt. However, there is a certain space between the conveyor belt and the counting equipment. In order to facilitate the movement of the cylindrical parts, the inclined plate is usually used directly. However, this method will cause the cylindrical parts to tilt, making the cylindrical parts messy, which will affect the subsequent boxing of the cylindrical parts by the robot and does not meet the requirements of normal production.
[0008] In summary, existing conveyor belt docking structures all have certain drawbacks in use. Therefore, we propose a new conveyor belt docking structure. Utility Model Content
[0009] (a) Technical problems to be solved
[0010] To address the shortcomings of existing technologies, this utility model provides a conveyor belt docking structure that uses a guide and a guide frame to stably guide cylindrical parts. During use, the cylindrical parts move along the guide, while the guide frame restricts their direction of movement. Combined with the actuating effect of the actuating component, this effectively prevents the cylindrical parts from clogging, allowing them to remain parallel and fall stably onto the conveyor belt structure. This facilitates subsequent clamping and packing of the cylindrical parts, resulting in good performance and promising application prospects. It effectively solves the technical problems raised in the background section.
[0011] (II) Technical Solution
[0012] To achieve the above objectives, this utility model provides the following technical solution:
[0013] A conveyor belt docking structure is installed on a pusher assembly equipment for guiding cylindrical parts onto the conveyor belt structure. The pusher assembly equipment is internally equipped with a part lifting device for lifting the cylindrical parts to the discharge position. The conveyor belt docking structure includes a guide frame and a guide member.
[0014] The guide frame is fixedly installed at the discharge position of the push rod assembly equipment to limit the range of motion of the cylindrical parts;
[0015] The guide is fixedly installed inside the push rod assembly equipment and is used to guide the cylindrical parts lifted by the parts lifting device to move into the guide frame;
[0016] The guide frame is equipped with a toggle assembly for moving the cylindrical parts within the guide frame onto the conveyor belt.
[0017] Preferably, one end of the guide is inserted into the interior of the guide frame, and the upper end surface of the guide is inclined.
[0018] Preferably, the guide frame is internally provided with a first guide plate and a second guide plate.
[0019] The first guide plate is connected to the guide component;
[0020] The second guide plate is installed inside the guide frame near the conveyor belt structure.
[0021] The first guide plate and the second guide plate are both inclined, but in opposite directions. The sides of the first guide plate and the second guide plate are inverted V-shapes for cylindrical parts to pass through.
[0022] Preferably, a number of docking posts are fixedly installed at the end of the first guide plate away from the conveyor belt structure, and a number of docking holes are opened at the end of the guide facing the docking posts, and the docking posts are inserted into the docking holes.
[0023] Preferably, a magnetic attractor is fixedly installed on the first guide plate, the guide plate and the magnetic attractor are magnetically attracted, and the upper end surface of the first guide plate and the upper end surface of the guide plate are coplanar.
[0024] Preferably, the guide frame has two sets of symmetrical guide clamps inside. The guide clamps include a telescopic rod and a guide bar. The main body of the telescopic rod is fixedly installed on the guide frame, and the guide bar is fixedly installed on the telescopic end of the telescopic rod.
[0025] This utility model discloses a conveyor belt docking structure, which includes a guide frame with guide clamps. During use, the distance between the guide bars can be adjusted according to the length of the cylindrical part, keeping the cylindrical part in the center position. Combined with the actuating effect of the actuating component, the cylindrical part can roll horizontally. The gap between the first and second guide plates effectively prevents the cylindrical part from tilting, thus avoiding clutter and facilitating subsequent placement. It has good performance and promising application prospects.
[0026] Preferably, the actuating assembly includes two sets of actuating elements, one set of actuating elements being positioned directly above the center of the first guide plate, and the other set of actuating elements being positioned directly above the space between the first guide plate and the second guide plate.
[0027] Preferably, the actuating element includes a guide rod and an actuating block:
[0028] The guide rod is rotatably mounted inside the guide frame;
[0029] The number of actuating blocks is several sets, and all sets of actuating blocks are fixedly installed on the guide rod.
[0030] Preferably, the actuating block includes a mounting ring and a toggle rod. The number of toggle rods is several groups, and the several groups of toggle rods are mounted in a circular array on the outer surface of the mounting ring. The end of the toggle rod away from the mounting ring is bent.
[0031] (III) Beneficial Effects
[0032] 1. This utility model describes a conveyor belt docking structure, which uses a guide member and a guide frame to stably guide cylindrical parts. In use, the cylindrical parts move along the guide member, and the guide frame limits the direction of movement of the cylindrical parts. With the actuation effect of the actuating component, the cylindrical parts can be effectively prevented from getting stuck, so that the cylindrical parts can fall onto the conveyor belt structure in a parallel state, which facilitates the subsequent clamping and packing of the cylindrical parts. It has good performance and good application prospects.
[0033] 2. This utility model describes a conveyor belt docking structure, which includes a guide frame with guide clamps. During use, the distance between the guide bars can be adjusted according to the length of the cylindrical part, keeping the cylindrical part in the center. Combined with the actuating effect of the actuating component, the cylindrical part can roll horizontally. The gap between the first and second guide plates effectively prevents the cylindrical part from tilting, thus avoiding clutter and facilitating subsequent placement. It has good performance and promising application prospects. Attached Figure Description
[0034] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.
[0035] Figure 1 This is an overall structural diagram of the push rod assembly equipment of this utility model;
[0036] Figure 2 This is a partial structural diagram of the push rod assembly equipment in this utility model;
[0037] Figure 3 This is an enlarged view of a certain structure in this utility model;
[0038] Figure 4 This is a structural diagram of the guide frame in this utility model;
[0039] Figure 5 This is a partial structural diagram of the guide frame in this utility model;
[0040] Figure 6 This is a partial structural diagram of the toggle assembly in this utility model.
[0041] Reference numerals: 1. Push rod assembly equipment; 2. Conveyor belt structure; 3. Guide component; 4. Guide frame; 5. First guide plate; 6. Second guide plate; 7. Connecting column; 8. Magnetic suction component; 9. Telescopic rod; 10. Guide bar; 11. Guide rod; 12. Actuating block; 13. Actuating lever. Detailed Implementation
[0042] This application provides a conveyor belt docking structure to solve the problem in the prior art where cylindrical parts need to be boxed after processing, and counted before boxing. Therefore, the cylindrical parts need to be added to a counting device, and after counting, the neatly arranged cylindrical parts are sent to the boxing station via a conveyor belt. However, in use, there is a certain space between the conveyor belt and the counting device. To facilitate the movement of the cylindrical parts, a slant plate is usually placed directly. However, this method can cause the cylindrical parts to tilt, resulting in a messy appearance and affecting the subsequent boxing by the robot, failing to meet normal production requirements. This application uses a guide and guide frame to achieve stable guidance of the cylindrical parts. During use, the cylindrical parts move along the guide, and the guide frame limits the direction of movement. Combined with the actuating effect of the actuating component, it effectively prevents the cylindrical parts from clogging, allowing them to fall stably onto the conveyor belt structure in a parallel state. This facilitates subsequent clamping and boxing of the cylindrical parts, resulting in good performance and promising application prospects.
[0043] Example 1
[0044] A conveyor belt docking structure, such as Figures 1-6 As shown, it is installed on push rod assembly equipment 1 to guide cylindrical parts to conveyor belt structure 2. The push rod assembly equipment 1 is equipped with a part lifting device for lifting cylindrical parts to the discharge position. The conveyor belt docking structure includes a guide frame 4 and a guide 3.
[0045] The guide frame 4 is fixedly installed at the discharge position of the push rod assembly equipment 1 to limit the range of motion of the cylindrical part;
[0046] The guide 3 is fixedly installed inside the push rod assembly equipment 1 and is used to guide the cylindrical part lifted by the part lifting device to move into the guide frame 4.
[0047] The guide frame 4 is equipped with a toggle assembly, which is used to move the cylindrical parts inside the guide frame 4 onto the conveyor belt structure 2.
[0048] In use, the part lifting device lifts the cylindrical part to the discharge position. At this time, the cylindrical part moves to the guide 3 and continues to move along the guide 3. After moving into the inside of the guide frame 4, it continues to roll. At this time, the cylindrical part comes into contact with the actuating component. The actuating component moves the cylindrical part to the dropping position, so that the cylindrical part falls onto the conveyor belt structure 2.
[0049] This utility model describes a conveyor belt docking structure, which uses a guide 3 and a guide frame 4 to stably guide cylindrical parts. In use, the cylindrical parts move along the guide 3, and the guide frame 4 limits the direction of movement of the cylindrical parts. With the actuation effect of the actuating component, the cylindrical parts can be effectively prevented from getting stuck, so that the cylindrical parts can fall stably onto the conveyor belt structure 2 while maintaining a parallel state. This facilitates the subsequent clamping and packing of the cylindrical parts. It has good performance and good application prospects.
[0050] Example 2
[0051] Based on Example 1, such as Figures 1-6 As shown, it also includes the following structures:
[0052] One end of the guide 3 is inserted into the interior of the guide frame 4. The upper end face of the guide 3 is inclined. Under the action of gravity, the cylindrical part can move along the upper end face of the guide 3.
[0053] The guide frame 4 has a first guide plate 5 and a second guide plate 6 inside;
[0054] The first guide plate 5 is connected to the guide component 3;
[0055] The second guide plate 6 is installed inside the guide frame 4 near the conveyor belt structure 2;
[0056] The first guide plate 5 and the second guide plate 6 are both inclined, but in opposite directions. The sides of the first guide plate 5 and the second guide plate 6 are inverted V-shapes for cylindrical parts to pass through.
[0057] The slope of the second guide plate 6 is greater than that of the first guide plate 5. When the cylindrical part comes into contact with the second guide plate 6, it will pass directly through the gap between the first guide plate 5 and the second guide plate 6 and fall onto the conveyor belt structure 2.
[0058] Several sets of docking posts 7 are fixedly installed on the end of the first guide plate 5 away from the conveyor belt structure 2. Several sets of docking holes are opened on the end of the guide member 3 facing the docking posts 7. The docking posts 7 are inserted into the docking holes. After insertion, the first guide plate 5 and the guide member 3 are more closely connected and there will be no shaking of the first guide plate 5, which makes the stability between the first guide plate 5 and the guide member 3 higher.
[0059] A magnetic component 8 is fixedly installed on the first guide plate 5. The guide component 3 and the magnetic component 8 are magnetically attracted to each other. The upper end surface of the first guide plate 5 and the upper end surface of the guide component 3 are coplanar.
[0060] The lower end of the guide 3 is provided with a metal plate that is magnetically attracted to the magnet. The magnetic attractor 8 further improves stability, resulting in better stability.
[0061] The guide frame 4 has two sets of symmetrical guide clamps inside. The guide clamps include a telescopic rod 9 and a guide bar 10. The main body of the telescopic rod 9 is fixedly installed on the guide frame 4, and the guide bar 10 is fixedly installed on the telescopic end of the telescopic rod 9.
[0062] The telescopic rod 9 includes a sleeve and a movable rod. The sleeve and the movable rod are clamped and limited by a threaded rod. Before use, the length of the telescopic rod 9 is adjusted according to the length of the cylindrical part.
[0063] In use, the telescopic rod 9 can also be set as an electric telescopic rod, and the length of the telescopic rod 9 can be directly set through the relevant control equipment, thereby limiting the distance between the guide bars 10.
[0064] The guide bar 10 includes a guide section and an inclined section. The guide sections on the two sets of guide bars 10 are arranged in parallel, and the inclined sections on the two sets of guide bars 10 are inclined inward and the distance is reduced, so as to better guide the cylindrical parts.
[0065] This utility model describes a conveyor belt docking structure, which includes a guide frame 4. The guide frame 4 is equipped with guide clamps. During use, the distance between the guide strips 10 can be adjusted according to the length of the cylindrical part, so that the cylindrical part is kept in the middle position. With the actuation effect of the actuating component, the cylindrical part can be kept in a horizontal rolling state. With the gap between the first guide plate 5 and the second guide plate 6, the cylindrical part can be effectively prevented from tilting, thus avoiding the cylindrical part from being messy and facilitating the subsequent placement of the cylindrical part. It has good performance and good application prospects.
[0066] The actuating assembly includes two sets of actuating elements. One set of actuating elements is located directly above the middle position of the first guide plate 5. This set of actuating elements is mainly to ensure that the cylindrical part moves horizontally and to prevent the cylindrical part from tilting when it enters the inclined section of the guide bar 10.
[0067] Another set of actuating components is located directly above the gap between the first guide plate 5 and the second guide plate 6, which ensures that the cylindrical part moves directly above the gap between the first guide plate 5 and the second guide plate 6, so that the cylindrical part falls directly onto the conveyor belt structure 2.
[0068] The actuating element includes a guide rod 11 and an actuating block 12:
[0069] Guide rod 11 is rotatably mounted inside guide frame 4;
[0070] The number of toggle blocks 12 is several sets, and all sets of toggle blocks 12 are fixedly installed on the guide rod 11.
[0071] The actuating block 12 includes a mounting ring and actuating rods 13. There are several sets of actuating rods 13, which are arranged in a ring array on the outer surface of the mounting ring. The end of the actuating rod 13 away from the mounting ring is bent. The bent end of the guide rod 11 is arc-shaped, which can be easily inserted between cylindrical parts to avoid the cylindrical parts from stacking and to separate the cylindrical parts. This allows the cylindrical parts to fall evenly onto the conveyor belt structure 2, thereby avoiding blockage on the conveyor belt structure 2 and achieving good performance.
[0072] Working principle: During use, the part lifting device lifts the cylindrical part to the discharge position. At this time, the cylindrical part moves to the guide 3 and continues to move along the guide 3. After moving into the inside of the guide frame 4, it continues to roll. The cylindrical part contacts the actuating element, and the actuating rod 13 moves the cylindrical part into the inclined section. After being guided by the inclined section, it contacts the second set of actuating elements. After being guided by the second set of actuating elements, it moves to the top of the gap between the first guide plate 5 and the second guide plate 6, so that the cylindrical part falls directly onto the conveyor belt structure 2.
[0073] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A conveyor belt docking structure, mounted on a pusher assembly device (1), for guiding cylindrical parts onto a conveyor belt structure (2), wherein the pusher assembly device (1) is internally equipped with a part lifting device for lifting the cylindrical parts to a discharge position, characterized in that, The conveyor belt docking structure includes: The guide frame (4) is fixedly installed at the discharge position of the push rod assembly equipment (1) to limit the range of motion of the cylindrical part; The guide (3) is fixedly installed inside the push rod assembly equipment (1) and is used to guide the cylindrical part lifted by the part lifting device to move into the guide frame (4); The guide frame (4) is equipped with a toggle assembly for toggle the cylindrical parts inside the guide frame (4) onto the conveyor belt.
2. The conveyor belt docking structure as described in claim 1, characterized in that: One end of the guide (3) is inserted into the interior of the guide frame (4), and the upper surface of the guide (3) is inclined.
3. The conveyor belt docking structure as described in claim 2, characterized in that: The internal configuration of the guiding framework (4) includes: The first guide plate (5) is connected to the guide (3); The second guide plate (6) is installed inside the guide frame (4) near the conveyor belt structure (2); The first guide plate (5) and the second guide plate (6) are both inclined, but in opposite directions. The side ends of the first guide plate (5) and the second guide plate (6) are inverted V-shapes for cylindrical parts to pass through.
4. The conveyor belt docking structure as described in claim 3, characterized in that: A number of docking posts (7) are fixedly installed at the end of the first guide plate (5) away from the conveyor belt structure (2). A number of docking holes are opened at the end of the guide member (3) facing the docking posts (7). The docking posts (7) are inserted into the docking holes.
5. The conveyor belt docking structure as described in claim 3, characterized in that: A magnetic suction component (8) is fixedly installed on the first guide plate (5). The guide component (3) and the magnetic suction component (8) are magnetically attracted. The upper end surface of the first guide plate (5) and the upper end surface of the guide component (3) are coplanar.
6. The conveyor belt docking structure as described in claim 1, characterized in that: The guide frame (4) is provided with two sets of symmetrical guide clamps inside. The guide clamps include a telescopic rod (9) and a guide bar (10). The main body of the telescopic rod (9) is fixedly installed on the guide frame (4), and the guide bar (10) is fixedly installed on the telescopic end of the telescopic rod (9).
7. A conveyor belt docking structure as described in claim 6, characterized in that: The actuating assembly includes two sets of actuating elements, one set of actuating elements being positioned directly above the middle position of the first guide plate (5), and the other set of actuating elements being positioned directly above the space between the first guide plate (5) and the second guide plate (6).
8. The conveyor belt docking structure as described in claim 7, characterized in that: The actuating element includes: Guide rod (11), which is rotatably mounted inside guide frame (4); The number of actuating blocks (12) is several, and the several sets of actuating blocks (12) are all fixedly installed on the guide rod (11).
9. A conveyor belt docking structure as described in claim 8, characterized in that: The actuating block (12) includes a mounting ring and a toggle rod (13). The number of toggle rods (13) is several groups. The several groups of toggle rods (13) are installed in a ring array on the outer surface of the mounting ring. The end of the toggle rod (13) away from the mounting ring is bent.