A device rack assembly feeding device
Patent Information
- Application Number
- CN202522445165.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0003]多数传统上料仍依赖人工辅助搬运,通过人工将部件堆叠至固定料台,再由操作人员逐一将部件搬运至组装工位,这种方式不仅需要投入大量的人工成本,且人工搬运过程中易因操作不当导致部件磕碰、损伤,影响设备架的组装精度;同时,人工输送的效率低下,难以适应大批量设备架的连续组装需求,经常出现物料供应中断或堆积的情况,严重制约了整个组装生产线的产能;
[0017]1、本实用新型通过设置了上料组件,传输带机构可替代人工搬运,实现设备架部件立柱、横梁等从存储区域到上料板的连续转运,传送滚轮进一步减少部件与上料板的摩擦,避免人工输送导致的部件磕碰损伤,降低人工成本的同时提升输送效率,适配大批量设备架组装的连续生产需求。
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Figure CN224830964U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of equipment rack assembly and feeding technology, specifically an equipment rack assembly and feeding device. Background Technology
[0002] In the industrial production sector, equipment racks, as crucial structural components supporting various types of equipment, are widely used in multiple industries such as machinery manufacturing, electronics, and warehousing and logistics. With the acceleration of industrialization and the continuous improvement of production efficiency requirements, the assembly and production of equipment racks are gradually developing towards automation and assembly lines. As the starting process of equipment rack assembly, the efficiency and stability of the material loading process directly affect the operating rhythm and product quality of the entire assembly line.
[0003] Most traditional material handling still relies on manual labor. Parts are stacked on a fixed platform by hand, and then operators carry them one by one to the assembly station. This method not only requires a large amount of labor costs, but also makes it easy for parts to be bumped or damaged due to improper operation during manual handling, affecting the assembly accuracy of the equipment rack. At the same time, manual conveying is inefficient and cannot meet the needs of continuous assembly of large batches of equipment racks, often resulting in material supply interruptions or accumulation, which seriously restricts the capacity of the entire assembly production line.
[0004] Existing feeding devices cannot flexibly adjust their vertical movement according to the specifications of the conveyed components and the height requirements of the assembly station. The equipment frame consists of a variety of components, and different specifications of components (such as columns of different lengths and beams of different cross-sectional dimensions) require different conveying heights during the conveying process. However, the conveying mechanisms of existing feeding devices are mostly designed with a fixed height, which cannot be adapted to the actual size of the conveyed components and the height of the assembly station. Often, it is necessary to replace different feeding devices or make auxiliary adjustments by manually raising or moving the components. This is not only cumbersome and time-consuming, but also prone to problems such as jamming, tilting, or even falling of components during the conveying process due to height mismatch, which further affects assembly efficiency and product quality.
[0005] Therefore, a device for assembling and feeding equipment racks is proposed to address the above problems. Utility Model Content
[0006] To address the problems mentioned in the background art, this utility model provides a device for assembling and feeding equipment racks. This device can conveniently and quickly transport and process assembly components, avoiding manual loading onto the assembly table. It can also adjust the height of components according to different specifications, avoiding the need for padding or lifting during assembly, thus greatly improving assembly efficiency.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a device for assembling and feeding equipment racks, including an assembly table;
[0008] The surface of the assembly table is equipped with a feeding assembly, which includes a connecting plate symmetrically installed on one side of the assembly table, an adjusting block slidably connected in a groove on the surface of the connecting plate, a feeding plate, a support table, a conveyor belt mechanism, a mounting plate, and conveyor rollers for feeding.
[0009] The surface of the mounting plate is equipped with a drive assembly, which includes a detection module mounted on the upper surface of the loading plate, a hinge seat 1 symmetrically slidably connected in a groove on the surface of the mounting plate, a drive rod for lifting, a hinge seat 2, and a two-way lead screw.
[0010] Preferably, the feeding plate is installed between the two adjusting blocks, the support platform is disposed on one side surface of the assembly platform, the conveyor belt mechanism is installed on the surface of the support platform, the mounting plate is installed between the support platform and the connecting plate, and a plurality of conveying rollers are uniformly rotated and connected inside the feeding plate.
[0011] Preferably, the end of the feeding plate near the support platform is configured with an inclined structure.
[0012] Preferably, the detection module is installed on the upper surface of the feeding plate, and the two hinge seats are symmetrically installed on the lower surface of the feeding plate. The two ends of the drive rod are respectively hinged to the first hinge seat and the second hinge seat.
[0013] Preferably, the bidirectional lead screw is threaded into a threaded hole on the surface of the hinge seat, and both ends of the bidirectional lead screw pass through the two hinge seats respectively, and are rotatably connected in a groove on the surface of the mounting plate.
[0014] Preferably, the two hinge seats have through holes on their surfaces that are slidably connected to a guide rod. Both ends of the guide rod pass through the hinge seats and are installed in a groove on the surface of the mounting plate.
[0015] Preferably, a drive motor is mounted on one side surface of the mounting plate, and the output end of the drive motor passes through the mounting plate and is connected to one end of the bidirectional lead screw.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. This utility model, by setting up a feeding component, allows the conveyor belt mechanism to replace manual handling, realizing the continuous transfer of equipment rack components such as columns and beams from the storage area to the feeding plate. The conveyor rollers further reduce the friction between the components and the feeding plate, avoiding component collision damage caused by manual transportation, reducing labor costs while improving conveying efficiency, and adapting to the continuous production needs of large-scale equipment rack assembly.
[0018] 2. This utility model incorporates a drive assembly, in which a bidirectional lead screw, a drive rod, and hinge seat one and hinge seat two form a linkage structure. The bidirectional lead screw can drive hinge seat one to slide, thereby pushing the drive rod to adjust the height of the loading plate. This solves the problem that the fixed height of existing devices cannot be adapted to different specifications of parts and workstations, and achieves precise matching between the loading height and the size of the assembly table and parts. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the connecting plate and the feeding plate of this utility model;
[0021] Figure 3 This is a schematic diagram of the connecting plate and mounting plate of this utility model;
[0022] Figure 4 This is a schematic diagram of the structure of hinge seat one and hinge seat two of this utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the drive component of this utility model.
[0024] In the diagram: 1. Assembly table; 2. Feeding assembly; 21. Connecting plate; 22. Adjusting block; 23. Feeding plate; 24. Support platform; 25. Conveyor belt mechanism; 26. Mounting plate; 27. Conveyor roller; 3. Drive assembly; 31. Detection module; 32. Hinge seat one; 33. Drive rod; 34. Hinge seat two; 35. Two-way lead screw; 36. Guide rod; 37. Drive motor. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] like Figures 1 to 5 As shown, this utility model provides a device for assembling and feeding equipment racks, including an assembly table 1;
[0027] The surface of the assembly table 1 is equipped with a feeding assembly 2. The feeding assembly 2 includes a connecting plate 21 symmetrically installed on one side of the surface of the assembly table 1, an adjusting block 22 slidably connected to the connecting plate 21 in a groove, a feeding plate 23 for feeding, a support table 24, a conveyor belt mechanism 25, a mounting plate 26, and a conveyor roller 27.
[0028] The feeding plate 23 is installed between two adjusting blocks 22, the support platform 24 is set on one side surface of the assembly platform 1, the conveyor belt mechanism 25 is installed on the surface of the support platform 24, the mounting plate 26 is installed between the support platform 24 and the connecting plate 21, and multiple conveying rollers 27 are evenly rotated and connected inside the feeding plate 23. The conveyor belt mechanism 25 can replace manual handling and realize the continuous transfer of equipment rack components such as columns and beams from the storage area to the feeding plate 23. The conveying rollers 27 further reduce the friction between the components and the feeding plate 23, avoid the component collision damage caused by manual transportation, reduce labor costs while improving conveying efficiency, and adapt to the continuous production needs of large-scale equipment rack assembly.
[0029] The end of the feeding plate 23 near the support platform 24 is set with a slope structure. The slope structure can replace the traditional right angle transition. When the parts conveyed by the conveyor belt mechanism 25 slide along the slope to the feeding plate 23, there is no need to overcome the obstruction of the right angle step.
[0030] The surface of the mounting plate 26 is equipped with a drive assembly 3. The drive assembly 3 includes a detection module 31 mounted on the upper surface of the feeding plate 23, a hinge seat 32 symmetrically slidably connected in a groove on the surface of the mounting plate 26, a drive rod 33 for lifting, a hinge seat 34, and a two-way lead screw 35.
[0031] The detection module 31 is installed on the upper surface of the loading plate 23, and two hinge seats 34 are symmetrically installed on the lower surface of the loading plate 23. The two ends of the drive rod 33 are respectively hinged to the hinge seat 32 and the hinge seat 34. The bidirectional lead screw 35, the drive rod 33, the hinge seat 32 and the hinge seat 34 form a linkage structure. The bidirectional lead screw 35 can drive the hinge seat 32 to slide, thereby pushing the drive rod 33 to adjust the height of the loading plate 23. This solves the problem that the fixed height of the existing device cannot be adapted to different specifications of parts and workstations, and achieves accurate matching between the loading height and the assembly table 1 and the size of the parts.
[0032] The bidirectional lead screw 35 is threaded into the threaded hole on the surface of the hinge seat 32, and both ends of the bidirectional lead screw 35 pass through the two hinge seats 32 respectively, and are rotatably connected to the sliding groove on the surface of the mounting plate 26. By controlling the rotation of the bidirectional lead screw 35, the lifting height of the feeding plate 23 can be precisely adjusted.
[0033] Two hinge seats 32 have through holes on their surfaces that are slidably connected to guide rods 36. Both ends of the guide rods 36 pass through the hinge seats 32 and are installed in the grooves on the surface of the mounting plate 26. This can constrain the hinge seats 32 to slide only along the axial direction of the bidirectional lead screw 35, prevent the movement of the hinge seats 32 from deviating, and guide the movement of the hinge seats 32.
[0034] A drive motor 37 is mounted on one side of the mounting plate 26. The output end of the drive motor 37 passes through the mounting plate 26 and is connected to one end of the bidirectional lead screw 35. This eliminates the need for manual rotation of the bidirectional lead screw 35 to adjust the height, reducing manual operation and further improving the product assembly accuracy.
[0035] Among them, the assembly table 1, the conveyor belt mechanism 25 and the detection module 31 are existing technologies, and their working principles are well-known technologies. The appropriate model is selected according to the actual use.
[0036] Working principle and process: The components of the equipment frame, such as columns, beams, and connectors, are neatly placed on the conveyor belt mechanism 25 on the surface of the support platform 24. The conveyor belt mechanism 25 is started, and the components are conveyed towards the loading plate 23 through the continuous operation of the conveyor belt. Since the end of the loading plate 23 near the support platform 24 is a sloping structure, the components conveyed by the conveyor belt mechanism 25 can slide smoothly along the sloping surface to the surface of the loading plate 23. At the same time, the conveyor rollers 27 connected to the loading plate 23 rotate uniformly, reducing the frictional resistance between the components and the loading plate 23 and ensuring that the components move smoothly along the length of the loading plate 23.
[0037] The detection module 31 installed on the upper surface of the feeding plate 23 monitors the position and conveying status of the component in real time. If it detects that the component is about to reach the end of the feeding plate 23 near the assembly table 1, it can send a signal to the drive component 3 in time to prepare for height fine adjustment.
[0038] When the height of the feeding plate 23 needs to be adjusted, the drive motor 37 on one side of the mounting plate 26 is started. The output end of the drive motor 37 drives the bidirectional lead screw 35 to rotate in the groove on the surface of the mounting plate 26. Since the bidirectional lead screw 35 is threadedly connected to the threaded holes on the surfaces of the two hinge seats 32, and the guide rod 36 limits the sliding direction of the hinge seats 32, when the bidirectional lead screw 35 rotates, it will drive the two hinge seats 32 to move closer to each other along the direction of the guide rod 36. When the two hinge seats 32 move closer to each other, they are hinged together. When the angle of the drive rod 33 between the first hinge 32 and the second hinge 34 changes, it pushes the second hinge 34 to move upward, thereby causing the loading plate 23 connected to the second hinge 34 to rise. When the two hinges 32 move away from each other, the angle of the drive rod 33 changes in the opposite direction, pulling the second hinge 34 to move downward, causing the loading plate 23 to fall. During this process, the adjusting blocks 22 connected to both sides of the loading plate 23 slide synchronously along the groove on the surface of the connecting plate 21 to ensure that the loading plate 23 remains horizontal during the lifting and lowering process, and to prevent the parts from tilting and falling.
[0039] As the adjusting block 22 moves up and down, it slides on the surface of the limiting rod in the groove of the connecting plate 21. The limiting rod can limit the position of the adjusting block 22 moving up and down.
[0040] By continuously adjusting the drive component 3, the height of the loading plate 23 is made to match the working height of the assembly table 1. At this time, after the detection module 31 confirms that the position and height of the component meet the requirements, it stops the drive motor 37, and the loading plate 23 maintains the current stable height.
[0041] The detection module 31 uses an infrared photoelectric sensor, and the specific model can be selected according to the actual situation;
[0042] The conveyor rollers 27 on the surface of the feeding plate 23 smoothly transport the parts to the designated assembly position on the assembly table 1, completing a single feeding operation; subsequently, the conveyor belt mechanism 25 can continue to transport the next batch of parts, repeating the above process to achieve continuous feeding.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for assembling and feeding equipment racks, comprising an assembly table (1). Its features are: The surface of the assembly table (1) is equipped with a feeding assembly (2). The feeding assembly (2) includes a connecting plate (21) symmetrically installed on one side of the surface of the assembly table (1), an adjusting block (22) slidably connected in a groove on the surface of the connecting plate (21), a feeding plate (23), a support table (24), a conveyor belt mechanism (25), a mounting plate (26), and a conveyor roller (27) for feeding. The surface of the mounting plate (26) is equipped with a drive assembly (3). The drive assembly (3) includes a detection module (31) mounted on the upper surface of the feeding plate (23), a hinge seat one (32) symmetrically slidably connected in a groove on the surface of the mounting plate (26), a drive rod (33), a hinge seat two (34), and a two-way lead screw (35) for lifting.
2. The equipment rack assembly and feeding device according to claim 1, characterized in that: The feeding plate (23) is installed between the two adjusting blocks (22), the support platform (24) is disposed on one side surface of the assembly platform (1), the conveyor belt mechanism (25) is installed on the surface of the support platform (24), the mounting plate (26) is installed between the support platform (24) and the connecting plate (21), and a plurality of conveying rollers (27) are uniformly rotated and connected inside the feeding plate (23).
3. The equipment rack assembly and feeding device according to claim 1, characterized in that: The end of the feeding plate (23) near the support platform (24) is designed with an inclined structure.
4. The equipment rack assembly and feeding device according to claim 1, characterized in that: The detection module (31) is installed on the upper surface of the feeding plate (23), and the two hinge seats (34) are symmetrically installed on the lower surface of the feeding plate (23). The two ends of the drive rod (33) are respectively hinged to the first hinge seat (32) and the second hinge seat (34).
5. The equipment rack assembly and feeding device according to claim 1, characterized in that: The bidirectional lead screw (35) is threaded into the threaded hole on the surface of the hinge seat (32), and both ends of the bidirectional lead screw (35) pass through the two hinge seats (32) respectively, and are rotatably connected to the groove on the surface of the mounting plate (26).
6. The equipment rack assembly and feeding device according to claim 1, characterized in that: The two hinge seats (32) have through holes on their surfaces that are slidably connected to a guide rod (36). Both ends of the guide rod (36) pass through the hinge seat (32) and are installed in a groove on the surface of the mounting plate (26).
7. The equipment rack assembly and feeding device according to claim 1, characterized in that: A drive motor (37) is mounted on one side surface of the mounting plate (26). The output end of the drive motor (37) passes through the mounting plate (26) and is connected to one end of the bidirectional lead screw (35).