Guide device and tray loading apparatus based on upright soft bag tray
Patent Information
- Application Number
- CN202522544364.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]而料瓶在装盘时,需要先通过抓取组件抓取成排料瓶的颈部,再移动至灭菌盘正上方,将抓取的料瓶直接放入灭菌盘内;但在抓取料瓶时,由于各塑瓶受力不同,会导致瓶身容易出现倾斜(即,成排料瓶的瓶身不在同一条直线上),此时再将料瓶摆放进灭菌盘中,则容易导致料瓶与隔板A之间产生干涉或碰撞,料瓶不易放入相邻隔板A之间,容易对料瓶造成损伤,影响料瓶质量
(1)本申请通过导向组件能够引导并保护料瓶可以准确放置在灭菌盘内,能避免损伤料瓶,能极大提高料瓶质量。
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Figure CN224831001U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of tray loading technology, specifically to a guiding device and tray loading equipment based on an upright soft bag tray. Background Technology
[0002] A sterilization tray is a device used to hold items to be sterilized and can withstand sterilization conditions such as high temperature and high pressure. It is widely used in medical, laboratory, and food processing fields. Figure 1 There is a sterilization tray with several partitions A distributed on it to separate the bottles (ampoules, plastic bottles or soft bags, etc.) in the sterilization tray, to prevent the bottles from crowding each other and affecting the quality of the bottles after sterilization, and at the same time to facilitate the handling of the bottles when unloading the tray.
[0003] When loading the bottles onto the sterilization tray, the necks of the bottles in a row need to be gripped by the gripping component first, and then moved directly above the sterilization tray before being placed directly into the tray. However, during the gripping process, the bottles may tilt due to the different forces applied to each bottle (i.e., the bottles in a row are not on the same straight line). If the bottles are then placed into the sterilization tray, interference or collision between the bottles and partition A may occur, making it difficult to place the bottles between adjacent partitions A. This can easily damage the bottles and affect their quality. Utility Model Content
[0004] To address the aforementioned technical problems, this application provides a guiding device and tray loading equipment based on an upright soft bag tray. The guiding component guides the bottles to be accurately placed into the sterilization tray, improving bottle quality. The following technical solution is adopted: A guiding device based on an upright soft bag tray includes a liftable support frame and a plurality of guiding components disposed on the support frame along a first direction; the support frame is movable along the first direction. The guide components are arranged side by side within the support frame, and a guide channel is formed between adjacent guide components; The guiding assembly includes a support rod and a guiding component that connect the support frame, and the guiding component is disposed on the support rod and the support frame.
[0005] Preferably, it further includes a lifting assembly for driving the support frame to rise and fall; The lifting assembly is arranged on both sides of the support frame along the second direction, and the lifting assembly is connected to the support frame.
[0006] Preferably, it further includes a lateral movement component connected to the lifting component for driving the support frame to move along a first direction.
[0007] More preferably, the lifting assembly includes a mounting plate for mounting a power assembly, the movable end of which is connected to the support frame.
[0008] Preferably, the guiding component includes a first guiding portion and a second guiding portion, the first guiding portion being connected to the support frame, the second guiding portion being connected to the support rod, and the guiding channel being formed between the first guiding portion and the second guiding portion.
[0009] More preferably, it also includes support components, which are disposed on both sides of the power component to support and guide the movement of the support frame.
[0010] Preferably, the system further includes several baffles that divide the guide channel into several independent guide cavities.
[0011] More preferably, the baffles are evenly distributed on the support frame along the second direction.
[0012] Preferably, it also includes a sterilization tray located at the bottom of the guide device, the sterilization tray including a frame and a partition component disposed within the frame to divide the frame into a "well" shaped structure.
[0013] This application also discloses a tray loading device, the above-mentioned guiding device based on an upright soft bag tray, which further includes a feeding assembly and a conveying assembly, as well as a clamping assembly for moving between the feeding assembly and the conveying assembly, the guiding device being disposed between the conveying assembly and the clamping assembly.
[0014] Compared with the prior art, the beneficial effects of this application are as follows: (1) The present application can guide and protect the bottles to be accurately placed in the sterilization tray through the guide component, which can avoid damage to the bottles and greatly improve the quality of the bottles.
[0015] (2) The baffle and the guide assembly form a "well" shape, which can be used to guide the bottles when loading the "well" shaped sterilization tray. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the existing sterilization tray structure; Figure 2 This is a schematic diagram of the structure of this application; Figure 3 This application Figure 2 The left view; Figure 4 This is another structural diagram of this application; Figure 5 This is a schematic diagram of the loading process for this application; Figure 6This is a schematic diagram of the lifting component structure of this application; Figure 7 This is a schematic diagram of the tray loading equipment used in this application; Figure 8 This is a schematic diagram of the split structure of this application.
[0017] In the picture: A. Partition; 10. Supporting frame; 100. Guide passageway; 20. Guide assembly; 210. Support rod; 220. Guide component; 2210. First guide part; 2220. Second guide part; 30. Lifting assembly; 310. Power assembly; 320. Mounting plate; 40. Support component; 50. Baffle; 60. Guide cavity; 70. Lateral movement component; 80. Connecting seat; 90. Connecting plate. Detailed Implementation
[0018] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described in this application are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0019] Example 1 See Figures 1 to 8 To further elaborate on this application: Combination Figure 2 The guide device based on the upright soft bag tray includes a liftable support frame 10 and a plurality of guide components 20 disposed on the support frame 10 along a first direction; the support frame 10 has a frame-shaped structure and forms an accommodating space therein, and the guide components 20 are disposed in the accommodating space.
[0020] The guide components 20 are arranged side by side within the support frame 10, and a guide channel 100 is formed between adjacent guide components 20; the guide channel 100 has a trumpet-shaped structure that is wider at the top and narrower at the bottom; the guide components 20 divide the accommodating space into a plurality of guide channels 100.
[0021] Combination Figure 2The guiding component 20 includes a support rod 210 and a guiding component 220 connecting the support frame 10. The guiding component 220 is disposed on the support rod 210 and the support frame 10. The guiding component 220 connects to the partition A inside the sterilization tray. The bottles are guided accurately into the sterilization tray by the guiding component 220, avoiding damage to the bottles and thus greatly improving the quality of the sterilized bottles. In this embodiment, the bottles are soft bags; of course, they can also be ampoules or plastic bottles, etc.
[0022] Combination Figure 5 In operation, the guide component 20 partially obscures the sterilization tray. After the sterilization tray is filled with bottles at one placement station, it moves to another placement station, aligning the obscured portion with the guide channel 100 before continuing to place bottles. The first placement station and the second placement station are separated by a distance L3 between adjacent partitions A. The width L1 of the guide channel 100 and the width L2 of the guide component 220 are consistent with the distance L3 between adjacent partitions A within the sterilization tray.
[0023] Combination Figure 3 The aforementioned support frame 10 is height-adjustable; wherein, at least one set of lifting components 30 is provided on each side of the support frame 10, and the lifting components 30 are used to drive the support frame 10 to rise and fall; specifically, the lifting components 30 are arranged on both sides of the support frame 10 along a second direction, and the lifting components 30 are connected to the support frame 10. In this embodiment, the lifting component 30 includes a mounting plate 320 for mounting a power component 310, and the movable end of the power component 310 is connected to the support frame 10. The mounting plate 320 is used to fix the power component 310, and the power component 310 is used to drive the support frame 10 to move closer to or away from the mounting plate 320; the power component 310 is a cylinder. In embodiments not shown, the power component may also be a linear reciprocating mechanism such as a lead screw mechanism.
[0024] Combination Figure 8 In some embodiments, the main frame 10 can be a split structure, with each main frame 10 corresponding to a set of lifting components 30. The guide components 20 on the two main frames 10 are connected to each other, and the connection point forms a complete guide channel 100, through which the bottle can be inserted.
[0025] The lifting assembly 30 is further provided with support assemblies 40 on both sides. The support assemblies 40 connect the support frame 10 and the lifting assembly 30 and are used to support and guide the movement of the support frame 10. Specifically, the support assemblies 40 are provided on both sides of the power assembly 310 along a first direction. The support assembly 40 includes a guide rod and a sliding sleeve that slides on the outside of the guide rod. The sliding sleeve is connected to the mounting plate 320. One end of the guide rod is connected to the support frame 10, and the other end is provided with a limiting ring.
[0026] The lifting component 30 is detachably connected to the support frame 10 bracket via a connecting plate 90, and the support component 40 is connected to the connecting plate 90 to facilitate maintenance and replacement.
[0027] Combination Figure 3 In this embodiment, the guide component 220 includes a first guide portion 2210 and a second guide portion 2220. The first guide portion 2210 is disposed on the support frame 10, and the second guide portion 2220 is disposed on the support rod 210. The first guide portion 2210 and the second guide portion 2220 are arranged in parallel, and the guide channel 100 is formed between the first guide portion 2210 and the second guide portion 2220.
[0028] Combination Figure 8 It also includes a sterilization tray located at the bottom of the guide device. The sterilization tray includes a frame and a partition assembly disposed within the frame, dividing the frame into a "well"-shaped structure. The partition assembly includes several transverse partitions and several longitudinal partitions.
[0029] Combination Figure 4 In some embodiments, the system further includes a plurality of baffles 50 that divide the guide channel 100 into a plurality of independent guide cavities 60; wherein the baffles 50 are evenly distributed on the support frame 10 along a second direction. The "well"-shaped structure between the baffles 50 and the guide assembly 20 is suitable for "well"-shaped sterilization trays.
[0030] Combination Figure 7 This application also discloses a tray-filling device employing the aforementioned guiding device based on an upright soft bag tray, further comprising a feeding assembly and a conveying assembly, and a clamping assembly for moving between the feeding assembly and the conveying assembly. The guiding device is disposed between the conveying assembly and the clamping assembly. The feeding assembly may be a walking conveyor for supplying rows of bottles, the conveying assembly may be a roller conveyor for loading and unloading sterilization trays, and the clamping assembly is used to place the bottles from the feeding assembly into the sterilization tray.
[0031] During tray loading, the guiding device connects to the sterilization tray, the clamping component picks up the discharge bottles from the feeding component, and places the bottles sequentially into the sterilization tray in the tray loading station on the conveying component via the guiding device. When the sterilization tray is full of bottles, the guiding device rises, and the conveying component transports a new empty sterilization tray to the tray loading station. The guiding device then descends and resets to connect with the partition A in the sterilization tray, waiting for the clamping component to load the tray.
[0032] Example 2 Combination Figure 4 and Figure 6 This embodiment can replace the lifting component 30 in embodiment 1. The difference is that in this embodiment, the support frame 10 is driven to move so as to avoid the guide component 20 from blocking part of the sterilization tray; by driving the support frame 10 to move, the blocked part of the sterilization tray can be arranged.
[0033] The support frame 10 is movable along a first direction. The lifting assembly 30 is equipped with a lateral movement assembly 70 for driving the support frame 10 to move along the first direction. The lateral movement assembly 70 is connected to the lifting assembly 30, and its driving end is connected to a fixed connecting seat 80. The connecting seat 80 is connected to a fixed component such as an external frame. The lifting assembly 30 is slidably connected to the external frame. The lateral movement assembly 70 is a cylinder; during operation, the lateral movement assembly 70 drives the lifting assembly 30 to move the entire support frame 10 along the first direction.
[0034] Once the sterilization tray is full of bottles, the lateral movement component 70 drives the support frame 10 to move by a distance L3 between adjacent partitions A, so that the guide channel 100 is aligned with the shielded portion of the sterilization tray and the bottling continues.
Claims
1. A guiding device based on an upright soft bag tray, characterized in that: It includes a liftable support frame and a plurality of guide components disposed on the support frame along a first direction; the support frame is movable along the first direction; The guide components are arranged side by side within the support frame, and a guide channel is formed between adjacent guide components; The guiding assembly includes a support rod and a guiding component that connect the support frame, and the guiding component is disposed on the support rod and the support frame.
2. The guiding device based on an upright soft bag tray according to claim 1, characterized in that: It also includes a lifting assembly for driving the support frame to rise and fall; The lifting components are arranged on both sides of the support frame along the second direction, and the lifting components are connected to the support frame.
3. The guiding device based on an upright soft bag tray according to claim 2, characterized in that: It also includes a lateral movement component, which is connected to the lifting component and is used to drive the support frame to move along a first direction.
4. The guiding device based on an upright soft bag tray according to claim 2, characterized in that: The lifting assembly includes a mounting plate for mounting a power component, the movable end of which is connected to the support frame.
5. The guiding device based on an upright soft bag tray according to claim 1, characterized in that: The guiding component includes a first guiding part and a second guiding part. The first guiding part is connected to the support frame, and the second guiding part is connected to the support rod. The guiding channel is formed between the first guiding part and the second guiding part.
6. The guiding device based on an upright soft bag tray according to claim 4, characterized in that: It also includes support components, which are located on both sides of the power component and are used to support and guide the movement of the support frame.
7. The guiding device based on an upright soft bag tray according to claim 1, characterized in that: It also includes several baffles that divide the guide channel into several independent guide cavities.
8. The guiding device based on an upright soft bag tray according to claim 7, characterized in that: The baffles are evenly distributed on the support frame along the second direction.
9. The guiding device based on an upright soft bag tray according to claim 1, characterized in that: It also includes a sterilization tray located at the bottom of the guide device, the sterilization tray including a frame and a partition component disposed within the frame to divide the frame into a "well" shaped structure.
10. A tray loading device, characterized in that: The guide device based on an upright soft bag tray as described in any one of claims 1 to 8 further includes a feeding assembly and a conveying assembly, and a gripping assembly for moving between the feeding assembly and the conveying assembly, the guide device being disposed between the conveying assembly and the gripping assembly.