A steel member multi-element alloy co-permeation agent preparation device

Abstract

The utility model discloses a kind of steel member multielement alloy co-permeation penetrant configuration device, including storage tank;Conveyor, located storage tank side, and storage tank is even fed to belt conveyor by discharging mechanism;Fairing, is installed in the top of conveyor;Mounting bracket, is fixed on fairing;Transmission shaft, is inserted in mounting bracket, and is driven connection with conveyor by transmission mechanism;Rotary disc, is installed in the front end of transmission shaft;Guide slide rail, is installed in rotary disc;Rotary screw rod, is movably installed in guide slide rail;Adjusting nut, is sleeved in rotary screw rod outside, and both sides are slidably installed in guide slide rail;Material guiding cylinder, is hinged in the bottom of fairing;Connecting rod, one end is hinged with adjusting nut, and the other end is hinged with material guiding cylinder.The utility model has the beneficial effects that material guiding cylinder reciprocating swing will zinc powder even be scattered on the surface of steel member, guarantee the thickness and quality consistency of steel member zinc layer, and material guiding cylinder swing amplitude is adjustable, and it is convenient to use penetrant configuration.

Description

Technical Field

[0001] This utility model relates to the field of co-infiltration treatment technology, specifically a device for preparing a multi-alloy co-infiltration agent for steel components. Background Technology

[0002] Multi-element alloys refer to alloys formed by two or more components. Multi-element alloys for steel components are materials whose properties are optimized by adding multiple alloying elements (such as chromium, molybdenum, nickel, rare earth elements, etc.) to steel. They are widely used in high-speed rail, bridges, and other applications, with their core advantages being improved corrosion resistance, wear resistance, and high-temperature stability.

[0003] Multi-element alloy co-diffusion involves diffusing elements such as zinc, aluminum, and rare earth elements into the surface of steel components to form a metallurgically bonded alloy protective layer, significantly improving corrosion resistance, hardness, and wear resistance. During the furnace loading process, the treated steel components are first placed into the zinc diffusion furnace, and pre-mixed zinc powder, diffusion catalyst, and anti-adhesion agent are added. Currently, most zinc powder is still applied manually, which easily generates dust and results in uneven application, leading to variations in the thickness and quality of the zinc diffusion layer, affecting product performance and consistency. Utility Model Content

[0004] To address the above deficiencies, this utility model provides a multi-alloy co-percolation percolation agent preparation device for steel components, thereby solving the percolation agent preparation problem.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A device for preparing a multi-alloy co-permeation agent for steel components, comprising: Storage tanks; The conveyor is located on one side of the storage tank, and the storage tank feeds the material evenly onto the belt conveyor through the discharge mechanism; A flow deflector is installed on top of the conveyor; Mounting bracket, fixed to the fairing; The drive shaft is movably inserted into the mounting bracket and is connected to the conveyor via a transmission mechanism; Rotate the disc, which is mounted at the front end of the drive shaft; Guide rails are mounted on a rotating disc; Rotate the lead screw, which is movably mounted inside the guide rail; The adjusting nut is fitted outside the rotating lead screw and is slidably mounted on both sides inside the guide rail; The feed tube is hinged to the bottom of the flow guide shroud; The connecting rod is hinged at one end to the adjusting screw nut and at the other end to the guide cylinder.

[0006] Furthermore, the discharge mechanism includes a discharge port at the bottom of the storage tank, a set of fixed slide rails installed on both sides of the discharge port, a baffle plate slidably mounted on the fixed slide rails, and a set of opposing racks mounted on both sides of the baffle plate; a stepper motor is installed at the bottom of the storage tank, a drive shaft is installed on the rotating end of the stepper motor, and a set of transmission gears meshing with the racks are installed on the drive shaft; a vibration motor is installed at the bottom of the storage tank; when the stepper motor rotates forward, it drives the transmission gears to rotate through the drive shaft, which, in conjunction with the racks, causes the baffle plate to rise; conversely, when the stepper motor rotates backward, it drives the transmission gears to rotate through the drive shaft, which, in conjunction with the racks, causes the baffle plate to fall. This allows for adjustment of the zinc powder discharge rate from the bottom of the storage tank, while the vibration motor prevents blockage at the discharge port.

[0007] Furthermore, a guide plate is installed at an angle at the bottom of the discharge port, through which zinc powder falls evenly onto the conveyor.

[0008] Furthermore, the conveyor is a bucket belt conveyor, on which several buckets are evenly installed. Using buckets for conveying can reduce the dust generated during the conveying process.

[0009] Furthermore, the transmission mechanism includes an electric motor installed at the bottom of the conveyor. The electric motor drives the transmission belt inside the conveyor to rotate through a set of rotating shafts. The top rotating shaft is connected to the rear end of the transmission shaft through the transmission belt. The electric motor drives the transmission belt inside the conveyor to rotate through a set of rotating shafts, and drives the transmission shaft to rotate through the top rotating shaft and the transmission belt, thereby driving the guide cylinder to swing back and forth.

[0010] Furthermore, an adjustment handle is installed at the right end of the rotating screw to facilitate rotating the rotating screw and thereby adjusting the swing amplitude of the guide cylinder.

[0011] This utility model provides a multi-alloy co-diffusion agent preparation device for steel components, which has the following advantages: the storage tank is uniformly fed to the belt conveyor through the discharge mechanism. After the conveyor delivers zinc powder to the top, it falls into the guide cylinder through the guide shroud. The connecting rod drives the guide cylinder to swing back and forth, uniformly spraying the zinc powder onto the surface of the steel component, ensuring the thickness and quality consistency of the zinc-diffused layer on the steel component. Moreover, the swing amplitude of the guide cylinder can be adjusted by rotating the screw, which facilitates the preparation and use of the diffusion agent. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of a multi-alloy co-permeation agent preparation device for steel components according to the present invention; Figure 2 This is a rear view of the conveyor described in this utility model; Figure 3 This is a schematic diagram of the guide cylinder transmission of the present invention; Figure 4This is a cross-sectional view of the guide rail described in this utility model; Figure 5 This is a schematic diagram of the material discharge mechanism of this utility model; In the diagram: 1. Storage tank; 2. Conveyor; 3. Flow guide; 4. Mounting frame; 5. Drive shaft; 6. Rotating disc; 7. Guide rail; 8. Rotating screw; 9. Adjusting nut; 10. Guide cylinder; 11. Connecting rod; 12. Discharge port; 13. Fixed rail; 14. Baffle plate; 15. Rack and pinion; 16. Stepper motor; 17. Drive shaft; 18. Transmission gear; 19. Vibration motor; 20. Guide plate; 21. Hopper; 22. Motor; 23. Rotating shaft; 24. Transmission belt; 25. Adjusting handle. Detailed Implementation

[0013] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0014] Please see Figures 1 to 5 As shown in the figure, this application provides a multi-alloy co-permeation agent preparation device for steel components, including a storage tank 1; a conveyor 2 located on one side of the storage tank 1, and the storage tank 1 uniformly feeds material to the conveyor 2 through a discharge mechanism; a guide shroud 3 installed on the top of the conveyor 2, which is arc-shaped; a mounting frame 4 fixed on the guide shroud 3; a drive shaft 5 movably inserted into the mounting frame 4 through a fastening bearing, and connected to the conveyor 2 through a transmission mechanism; a rotating disk 6 installed at the front end of the drive shaft 5; a guide rail 7 installed on the rotating disk 6; a rotating screw 8 movably installed in the guide rail 7 through a fastening bearing; an adjusting nut 9 fitted outside the rotating screw 8, and slidably installed in the guide rail 7 on both sides; a guide cylinder 10 hinged to the bottom of the guide shroud 3 through a set of hinge seats, with the top and bottom penetrating through; and a connecting rod 11, one end of which is hinged to the adjusting nut 9, and the other end of which is hinged to the guide cylinder 10.

[0015] In this embodiment, the storage tank 1 is used to store zinc powder. When in use, the treated steel components are first hoisted into the zinc diffusion furnace. The storage tank 1 is fed evenly to the conveyor belt 2 through the discharge mechanism. After the conveyor belt 2 delivers the zinc powder to the top, it falls into the guide cylinder 10 through the guide shroud 3. During the operation of the conveyor belt 2, the drive shaft 5 can be driven to rotate synchronously. The drive shaft 5 can drive the guide cylinder 10 to swing back and forth through the front rotating disc 6 and the connecting rod 11, so as to evenly sprinkle the zinc powder on the surface of the steel components and ensure the consistency of the thickness and quality of the zinc diffusion layer of the steel components. The guide cylinder 10 is conical, wider at the top and narrower at the bottom, which facilitates the zinc powder to fall into the guide cylinder 10 during the swinging process. The position of the adjusting screw nut 9 can be adjusted by rotating the screw 8, thereby controlling the swing amplitude of the guide cylinder 10 and facilitating the preparation and use of the diffusion agent.

[0016] In some embodiments, the discharge mechanism includes a discharge port 12 at the bottom of the storage tank 1, a set of fixed slide rails 13 installed on both sides of the discharge port 12, a baffle plate 14 slidably installed on the set of fixed slide rails 13, and a set of opposing racks 15 installed on both sides of the baffle plate 14; a stepper motor 16 is installed at the bottom of the storage tank 1, a drive shaft 17 is installed at the rotating end of the stepper motor 16, and a set of transmission gears 18 that mesh with the racks 15 are installed on the drive shaft 17; and a vibration motor 19 is installed at the bottom of the storage tank 1.

[0017] like Figure 5 As shown, when the stepper motor 16 rotates forward, it drives a set of transmission gears 18 to rotate via the drive shaft 17. This, in conjunction with a set of rack and pinion gears 15, causes the baffle plate 14 to rise. Conversely, when the stepper motor 16 rotates backward, it drives a set of transmission gears 18 to rotate via the drive shaft 17. This, in conjunction with a set of rack and pinion gears 15, causes the baffle plate 14 to fall. This allows for adjustment of the zinc powder output from the bottom of the storage tank 1. The vibration motor 19 prevents blockage at the discharge port 12.

[0018] In some embodiments, a guide plate 20 is installed at an angle at the bottom of the discharge port 12, and zinc powder falls evenly onto the conveyor 2 through the guide plate 20.

[0019] In some embodiments, the conveyor 2 is a bucket belt conveyor, on which a plurality of buckets 21 are evenly installed, such as Figure 1 As shown, the use of hopper 21 for conveying can reduce the dust generated during the conveying process.

[0020] In some embodiments, the transmission mechanism includes a motor 22 mounted at the bottom of the conveyor 2. The motor 22 drives the transmission belt inside the conveyor 2 to rotate via a set of rotating shafts 23. The top rotating shaft 23 is connected to the rear end of the transmission shaft 5 via a transmission belt 24. Figure 2As shown, the motor 22 drives the transmission belt inside the conveyor 2 to rotate through a set of rotating shafts 23, and drives the transmission shaft 5 to rotate through the top rotating shaft 23 and the transmission belt 24, which in turn drives the guide cylinder 10 to swing back and forth.

[0021] In some embodiments, an adjustment handle 25 is installed at the right end of the rotating screw 8 to facilitate rotating the rotating screw 8 and thereby adjusting the swing amplitude of the guide cylinder 10.

[0022] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.

Claims

1. A device for preparing a multi-alloy co-permeation agent for steel components, characterized in that: include Storage tank (1); The conveyor (2) is located on one side of the storage tank (1), and the storage tank (1) feeds the material evenly onto the belt conveyor (2) through the discharge mechanism; A flow guide (3) is installed on top of the conveyor (2); Mounting bracket (4) is fixed on the fairing (3); The drive shaft (5) is movably inserted into the mounting bracket (4) and is connected to the conveyor (2) via a transmission mechanism; Rotate the disc (6), which is installed at the front end of the drive shaft (5); Guide rail (7) is mounted on rotating disk (6); Rotate the lead screw (8), which is movably installed inside the guide rail (7); The adjusting nut (9) is fitted outside the rotating screw (8) and is slidably installed on both sides inside the guide rail (7); The feed tube (10) is hinged to the bottom of the flow guide (3); The connecting rod (11) is hinged at one end to the adjusting screw nut (9) and at the other end to the guide cylinder (10).

2. The apparatus for preparing a multi-alloy co-diffusion agent for steel components according to claim 1, characterized in that, The discharge mechanism includes a discharge port (12) at the bottom of the storage tank (1), a set of fixed slide rails (13) on both sides of the discharge port (12), a baffle plate (14) slidably mounted on the set of fixed slide rails (13), and a set of opposing racks (15) on both sides of the baffle plate (14); a stepper motor (16) is installed at the bottom of the storage tank (1), a drive shaft (17) is installed at the rotating end of the stepper motor (16), and a set of transmission gears (18) meshing with the racks (15) is installed on the drive shaft (17); a vibration motor (19) is installed at the bottom of the storage tank (1).

3. The apparatus for preparing a multi-alloy co-diffusion agent for steel components according to claim 2, characterized in that, A guide plate (20) is installed at the bottom of the discharge port (12) at an angle.

4. The apparatus for preparing a multi-alloy co-diffusion agent for steel components according to claim 1, characterized in that, The conveyor (2) is a bucket belt conveyor, on which several buckets (21) are evenly installed.

5. The apparatus for preparing a multi-alloy co-diffusion agent for steel components according to claim 1, characterized in that, The transmission mechanism includes an electric motor (22) installed at the bottom of the conveyor (2). The electric motor (22) drives the transmission belt inside the conveyor (2) to rotate through a set of rotating shafts (23). The top rotating shaft (23) is connected to the rear end of the transmission shaft (5) through the transmission belt (24).

6. The apparatus for preparing a multi-alloy co-diffusion agent for steel components according to claim 1, characterized in that, An adjustment handle (25) is installed on the right end of the rotating lead screw (8).

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