Connecting plate chain and turner transition device

Abstract

The utility model discloses connecting plate chain and turning machine transition device belongs to excessive device technical field, including fixed base, drive mechanism, transmission assembly and rolling brush subassembly, the output between drive mechanism and transmission assembly is connected, transmission assembly installs at one end of rolling brush subassembly, the both ends fixed connection of fixed base has mounting panel, the inner side wall of rolling brush subassembly is rotatably connected in mounting panel, drive mechanism drives transmission assembly, and then drive rolling brush subassembly operation, and rolling brush subassembly can accurate linkup between the material motion track of plate chain and turning machine, provide sustained, steady power for material, help material seamless movement to turning mechanism, thoroughly changed the material jam, the accumulation problem of the past because of transmission track angle difference, speed mismatch, ensure the stability and continuity of material transmission between plate chain line body and turning line body, and the collision risk of material in the linkup process is reduced greatly.

Description

Technical Field

[0001] This utility model relates to the field of transition device technology, specifically a transition device for connecting plate chains and turning machines. Background Technology

[0002] In automated production line material handling systems, slat conveyor lines and turning conveyor lines are common combinations of conveying equipment and are widely used in food processing, logistics sorting, electronic component assembly, and many other fields. Slat conveyor lines, with their high load-bearing capacity and stable transmission, are often used to complete the straight-line transport of materials between workstations, enabling operators to perform assembly, testing, labeling, and other operations. Turning conveyor lines, on the other hand, are primarily responsible for changing the direction of material transport to adapt to the complex spatial layout requirements of the production line.

[0003] However, in actual production, when materials pass through the workstations on the plate chain conveyor and flow into the connecting area of ​​the turning conveyor, there is a common technical problem of poor connection between the equipment. Due to the certain angle difference between the transmission trajectories of the plate chain conveyor and the turning conveyor, and the fact that their transmission speeds and transmission mechanism characteristics are often difficult to match perfectly, the materials are prone to jamming, accumulation, or even collision when crossing the connection gap between the two devices. This can not only damage the surface structure of the materials but may also cause the transmission rhythm of the entire production line to be interrupted. The accumulated materials may collide with the transmission components of the equipment, causing equipment failure. Therefore, in order to solve the above-mentioned problems, a transition device connecting the plate chain and the turning machine has been proposed. Utility Model Content

[0004] The purpose of this invention is to provide a transition device for connecting the plate chain and the turning machine. Through the drive mechanism and transmission components, the rolling brush assembly is driven to operate, accurately connecting the material trajectory and providing stable power. This solves the problems of material jamming and accumulation caused by trajectory angle difference and speed mismatch, reduces the risk of collision, reduces material loss, avoids frequent production line shutdowns, and improves overall operating efficiency, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a transition device connecting the plate chain and the turning machine, including a fixed base, a drive mechanism, a transmission component, and a rolling brush component;

[0006] The output end of the drive mechanism is connected to the transmission component, and the transmission component is installed at one end of the rolling brush assembly;

[0007] Mounting plates are fixedly connected to both ends of the fixed base, and the rolling brush assembly is rotatably connected to the inner side wall of the mounting plate.

[0008] Preferably, the drive mechanism includes a protective box, a speed-regulating motor, and a motor speed controller. The speed-regulating motor and the motor speed controller are electrically connected. Both the speed-regulating motor and the motor speed controller are located inside the protective box. The output shaft of the speed-regulating motor is fixedly connected to one end of the transmission assembly.

[0009] Preferably, the transmission assembly includes a driving wheel and a driven wheel. The driving wheel is fixed on the output shaft of the speed-regulating motor, and the driven wheels are respectively fixed to one end of the rolling brush assembly. The driving wheel and the driven wheel are connected by a synchronous belt drive.

[0010] Preferably, the transmission assembly further includes two limiting rollers one and two limiting rollers two. The limiting rollers one are fixed on the protective box and located on both sides of the driving wheel. The limiting rollers two are fixed on the inner side of the mounting plate at the same end as the driven wheel. The two limiting rollers two are respectively located between two adjacent driven wheels. Both the limiting rollers one and the limiting rollers two are connected to the synchronous belt for transmission.

[0011] Preferably, the top of the protective box has multiple heat dissipation holes, which are distributed in an array.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This utility model provides a transition device connecting the plate chain and the turning machine. A drive mechanism drives a transmission component, which in turn drives a rolling brush assembly. The rolling brush assembly precisely connects the material movement trajectory between the plate chain and the turning machine, providing continuous and stable power to the material and facilitating seamless material movement to the turning mechanism. This completely eliminates the material jamming and accumulation problems caused by differences in transmission trajectory angles and speed mismatches. It ensures the smoothness and continuity of material transmission between the plate chain and the turning line, significantly reducing the risk of collisions during the connection process, effectively protecting the material surface structure, and reducing material loss. Because it avoids material jamming, accumulation, and equipment collision failures, the production line does not need to frequently stop due to connection issues, significantly reducing production downtime, ensuring the smoothness of the entire production line's transmission rhythm, and improving the overall operating efficiency of the production line.

[0014] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2This is a schematic diagram of the speed-regulating motor, transmission assembly, fixing base, and mounting plate of this utility model;

[0017] Figure 3 This is a schematic diagram of the speed-regulating motor and transmission assembly of this utility model;

[0018] Figure 4 This is a schematic diagram of the fixing base and mounting plate structure of this utility model.

[0019] The following are the labels in the diagram: 1. Fixed base; 2. Drive mechanism; 21. Protective box; 22. Speed ​​regulating motor; 23. Motor speed controller; 3. Transmission assembly; 31. Drive wheel; 32. Driven wheel; 33. Synchronous belt; 34. Limiting roller one; 35. Limiting roller two; 4. Rolling brush assembly; 5. Mounting plate; 6. Heat dissipation hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] This utility model provides, for example Figures 1-4 The connecting plate chain and turning machine transition device shown includes a fixed base 1, a drive mechanism 2, a transmission assembly 3, and a rolling brush assembly 4;

[0022] The output end of the drive mechanism 2 is connected to the transmission component 3, and the transmission component 3 is installed at one end of the rolling brush assembly 4;

[0023] Mounting plates 5 are fixedly connected to both ends of the fixed base 1, and the rolling brush assembly 4 is rotatably connected to the inner wall of the mounting plate 5.

[0024] In the specific implementation of the transition device connecting the plate chain and the turning machine, the device as a whole consists of four core parts: a fixed base 1, a drive mechanism 2, a transmission component 3, and a rolling brush component 4. Among them, the drive mechanism 2 serves as a power source, and its output end is connected to the transmission component 3 to realize the transmission of power. The transmission component 3 is installed at one end of the rolling brush component 4 and is responsible for transmitting the power of the drive mechanism 2 to the rolling brush component 4. At the same time, mounting plates 5 are fixedly connected to both ends of the fixed base 1. The rolling brush component 4 is mounted on the inner wall of the mounting plate 5 by a rotating connection, so that the rolling brush component 4 can rotate stably and flexibly, and prepare the structure for the subsequent connection of the material movement trajectory.

[0025] The drive mechanism 2 includes a protective box 21, a speed-regulating motor 22 and a motor speed controller 23. The speed-regulating motor 22 and the motor speed controller 23 are electrically connected. Both the speed-regulating motor 22 and the motor speed controller 23 are located inside the protective box 21. The output shaft of the speed-regulating motor 22 is fixedly connected to one end of the transmission assembly 3.

[0026] The drive mechanism 2 consists of a protective box 21, a speed-regulating motor 22, and a motor speed controller 23. The connection between the three is as follows: the speed-regulating motor 22 and the motor speed controller 23 are electrically connected. The speed of the speed-regulating motor 22 can be controlled by the motor speed controller 23. Both the speed-regulating motor 22 and the motor speed controller 23 are located inside the protective box 21. The protective box 21 can protect the motor and speed controller inside and prevent them from being damaged by external factors. In addition, the output shaft of the speed-regulating motor 22 is fixedly connected to one end of the transmission component 3 to ensure that the power generated by the speed-regulating motor 22 can be stably transmitted to the transmission component 3.

[0027] The transmission assembly 3 includes a driving wheel 31 and a driven wheel 32. The driving wheel 31 is fixed on the output shaft of the speed regulating motor 22, and the driven wheel 32 is fixed on one end of the rolling brush assembly 4. The driving wheel 31 and the driven wheel 32 are connected by a synchronous belt 33.

[0028] The transmission assembly 3 mainly consists of a drive wheel 31 and a driven wheel 32. The drive wheel 31 is fixedly mounted on the output shaft of the speed-regulating motor 22 and rotates together with the output shaft of the speed-regulating motor 22. The driven wheel 32 is fixed at one end of the rolling brush assembly 4 and forms a linkage with the rolling brush assembly 4. The drive wheel 31 and the driven wheel 32 are connected by a synchronous belt 33. When the drive wheel 31 rotates under the drive of the speed-regulating motor 22, it will drive the driven wheel 32 to rotate through the synchronous belt 33, thereby driving the rolling brush assembly 4 to operate and completing the transmission of power from the drive mechanism 2 to the rolling brush assembly 4.

[0029] The transmission assembly 3 also includes two limiting rollers 1 34 and two limiting rollers 2 35. The limiting rollers 1 34 are fixed on the protective box 21 and located on both sides of the driving wheel 31. The limiting rollers 2 35 are fixed inside the mounting plate 5 at the same end as the driven wheel 32. The two limiting rollers 2 35 are located between two adjacent driven wheels 32. Both the limiting rollers 1 34 and the limiting rollers 2 35 are connected to the synchronous belt 33 for transmission.

[0030] The transmission assembly 3 also includes two limiting rollers 1 34 and two limiting rollers 2 35. The limiting rollers 1 34 are fixedly installed on the protective box 21 and located on both sides of the driving wheel 31. Their function is to limit the timing belt 33 at the driving wheel 31 to prevent the timing belt 33 from shifting during transmission. The limiting rollers 2 35 are fixed inside the mounting plate 5 located at the same end as the driven wheel 32. The two limiting rollers 2 35 are respectively set between two adjacent driven wheels 32 to limit the timing belt 33 between the driven wheels 32. Both the limiting rollers 1 34 and the limiting rollers 2 35 maintain a transmission connection with the timing belt 33. While limiting, they do not affect the normal transmission of the timing belt 33, further ensuring the stability of the transmission assembly 3.

[0031] The top of the protective box 21 has multiple heat dissipation holes 6, which are arranged in an array.

[0032] The top of the protective box 21 has multiple heat dissipation holes 6, which are arranged in an array. Since the speed-regulating motor 22 in the drive mechanism 2 generates heat during operation, the heat dissipation holes 6 on the top of the protective box 21 can accelerate the air circulation inside the protective box 21, and dissipate the heat generated by the speed-regulating motor 22 and the motor speed controller 23 in a timely manner, so as to avoid the internal temperature of the protective box 21 being too high and affecting the normal operation performance and service life of the speed-regulating motor 22 and the motor speed controller 23.

[0033] In practical use, first fix the mounting plates 5 at both ends of the fixed base 1 to the plate chain and the junction of the turning machine to complete the overall installation of the device. Then, according to the material transmission requirements, adjust the speed of the speed regulating motor 22 through the motor speed regulator 23 in the protective box 21 to ensure that it is compatible with the transmission speed of the plate chain and the turning machine. After the device is started, the output shaft of the speed regulating motor 22 drives the drive wheel 31 of the transmission component 3 to rotate. The drive wheel 31 drives the driven wheel 32 through the synchronous belt 33. At the same time, the limit rollers 34 on both sides of the drive wheel 31 and the limit rollers 35 between the driven wheel 32 limit the synchronous belt 33 to prevent deviation, thereby driving the rolling brush assembly 4 to rotate stably. When the material is conveyed from the plate chain to the junction, the rolling brush assembly 4 accurately connects the trajectory and provides power to help the material seamlessly enter the turning machine. During the process, the heat dissipation holes 6 on the top of the protective box 21 dissipate the heat generated by the speed regulating motor 22 and the speed regulator in time, ensuring the continuous and stable operation of the device and avoiding material jamming and accumulation problems.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A transition device connecting the plate chain and the turning machine, characterized in that: It includes a fixed base (1), a drive mechanism (2), a transmission assembly (3), and a rolling brush assembly (4); The output end of the drive mechanism (2) is connected to the transmission assembly (3), and the transmission assembly (3) is installed at one end of the rolling brush assembly (4); The mounting plate (5) is fixedly connected to both ends of the fixed base (1), and the rolling brush assembly (4) is rotatably connected to the inner side wall of the mounting plate (5).

2. The transition device between the connecting plate chain and the turning machine according to claim 1, characterized in that: The drive mechanism (2) includes a protective box (21), a speed-regulating motor (22) and a motor speed controller (23). The speed-regulating motor (22) and the motor speed controller (23) are electrically connected. The speed-regulating motor (22) and the motor speed controller (23) are both located inside the protective box (21). The output shaft of the speed-regulating motor (22) is fixedly connected to one end of the transmission assembly (3).

3. The transition device between the connecting plate chain and the turning machine according to claim 2, characterized in that: The transmission assembly (3) includes a drive wheel (31) and a driven wheel (32). The drive wheel (31) is fixed on the output shaft of the speed regulating motor (22), and the driven wheel (32) is fixed on one end of the rolling brush assembly (4). The drive wheel (31) and the driven wheel (32) are connected by a synchronous belt (33).

4. The transition device between the connecting plate chain and the turning machine according to claim 3, characterized in that: The transmission assembly (3) also includes two limiting rollers (34) and two limiting rollers (35). The limiting rollers (34) are fixed on the protective box (21) and located on both sides of the driving wheel (31). The limiting rollers (35) are fixed inside the mounting plate (5) at the same end as the driven wheel (32). The two limiting rollers (35) are located between two adjacent driven wheels (32). The limiting rollers (34) and the limiting rollers (35) are both connected to the synchronous belt (33) for transmission.

5. The transition device for connecting the plate chain and the turning machine according to claim 4, characterized in that: The top of the protective box (21) is provided with multiple heat dissipation holes (6), which are distributed in an array.

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