A thin aluminum plate cleaning device for aluminum plate production

Abstract

The utility model discloses a kind of thin aluminium plate cleaning devices for aluminium plate production, including, device main body is separately provided with feed guiding mechanism, cleaning bin and drying bin on device main body, feed inlet and discharge outlet are also separately provided on device main body, and feed inlet and discharge outlet of device main body are all provided with feeding mechanism, feeding mechanism includes the carrier for sucking and carrying aluminium plate, telescopic electric lifting column for driving carrier to lift and move and support frame and mounting frame for driving carrier to carry out position adjustment.The utility model realizes the accurate movement of carrier in three-dimensional space by feeding mechanism, replaces artificial feeding and discharging, without manual assistance, greatly reduce worker's labor intensity, while avoid worker injury caused by sharp edge of aluminium plate when artificial taking, prevent aluminium plate scratch, deformation caused by improper manual operation, guarantee plate quality and operation safety.

Description

Technical Field

[0001] This utility model relates to the field of aluminum plate production technology, specifically to a thin aluminum plate cleaning device for aluminum plate production. Background Technology

[0002] The thin aluminum plate cleaning device for aluminum plate production is an automated equipment designed specifically for thin aluminum plates (to avoid deformation and scratches). Its core function is to remove impurities such as oil, oxide scale, and dust that adhere to the plate during production, ensuring the quality of subsequent processing (such as rolling and spraying).

[0003] Most existing aluminum sheet cleaning devices used in aluminum sheet production still require manual operation for loading and unloading, or use relatively simple mechanical transmission methods that require manual assistance for loading and unloading. This not only increases the labor intensity of workers, but also easily leads to damage to aluminum sheets due to improper human operation. For example, when workers pick up thin aluminum sheets, they may be injured because of the sharp edges of the aluminum sheets. In addition, manual loading is slow and cannot meet the needs of large-scale automated production. Utility Model Content

[0004] The purpose of this invention is to provide a thin aluminum plate cleaning device for aluminum plate production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A thin aluminum plate cleaning device for aluminum plate production includes a main body, on which a feeding guide mechanism, a cleaning chamber, and a drying chamber are respectively provided. The main body is also provided with a feeding port and a discharging port. Both the feeding port and the discharging port of the main body are provided with loading and unloading mechanisms. The loading and unloading mechanisms include a conveying machine for picking up and transporting aluminum plates, a retractable electric lifting column for driving the conveying machine to move up and down, and a support frame and mounting frame for driving the conveying machine to adjust its position.

[0006] Preferably, a support frame is provided at both the inlet and outlet of the main body of the device. Multiple sets of lead screws are rotatably mounted on the support frame. Lead screw nuts are engaged on the lead screws. A connecting frame is provided on both sets of lead screw nuts. The mounting frame is fixedly installed on the outside of the connecting frame. Multiple drive motors for driving the lead screws to rotate are provided on the support frame.

[0007] Preferably, the mounting frame is rotatably provided with multiple sets of lead screws II, each lead screw II is engaged with a lead screw nut II, and a telescopic electric lifting column is fixedly installed at the bottom of the lead screw nut II. The mounting frame is fixedly provided with multiple sets of drive motors II, and the output end of the drive motors II is fixedly connected to one end of the lead screw II externally.

[0008] Preferably, the conveyor is fixedly installed at the output end of the retractable electric lifting column, and the conveyor is equipped with multiple sets of suction cups and a vacuum extraction machine for cooperating with the suction cups.

[0009] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model achieves precise movement of the material handling machine in three-dimensional space through the linkage of the support frame, mounting frame, lead screw one, lead screw two, and drive motor one and two, in conjunction with the lifting and adjustment of the retractable electric lifting column. It replaces manual loading and unloading, eliminates the need for manual assistance, significantly reduces the labor intensity of workers, and avoids worker injuries caused by sharp edges of aluminum plates when handling them manually. It also prevents scratches and deformation of aluminum plates caused by improper manual operation, ensuring the quality of the plates and operational safety. Furthermore, the high-precision adjustment of the lead screw transmission ensures smooth and stable loading and unloading actions, meeting the needs of large-scale continuous production. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the main structure of the device of this utility model; Figure 2 This is a top view of the present invention; Figure 3 This is a schematic diagram of the support frame structure of this utility model; Figure 4 This is a schematic diagram of the retractable electric lifting column of this utility model.

[0011] In the diagram: 1. Main body of the device; 2. Feeding guide mechanism; 3. Cleaning chamber; 4. Drying chamber; 5. Support frame; 6. Mounting frame; 7. Telescopic electric lifting column; 8. Transporter; 9. Lead screw one; 10. Lead screw nut one; 11. Connecting frame; 12. Drive motor one; 13. Lead screw two; 14. Lead screw nut two; 15. Drive motor two; 16. Suction cup; 17. Vacuum extraction machine. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0013] Please see Figure 1-4A thin aluminum plate cleaning device for aluminum plate production includes a device body 1, a feeding guide mechanism 2, a cleaning chamber 3 and a drying chamber 4 respectively provided on the device body 1, a feeding port and a discharging port respectively provided on the device body 1, and a loading and unloading mechanism provided at both the feeding port and the discharging port of the device body 1. The loading and unloading mechanism includes a conveying machine 8 for picking up and transporting aluminum plates, a telescopic electric lifting column 7 for driving the conveying machine 8 to move up and down, a support frame 5 for driving the conveying machine 8 to adjust its position and a mounting frame 6. The main body 1 forms the basic frame of the entire thin aluminum sheet cleaning device. It integrates and fixes the feeding guide mechanism 2, cleaning chamber 3, drying chamber 4, and loading / unloading mechanism, providing installation benchmarks and operational support for all components. The feeding guide mechanism 2 guides the thin aluminum sheets transported to the inlet by the loading / unloading mechanism, ensuring their precise entry into the device for cleaning and preventing feeding deviation. The cleaning chamber 3 is the core cleaning area for the thin aluminum sheets, receiving the aluminum sheets guided by the feeding guide mechanism 2 and removing oil and impurities. The drying chamber 4 connects to the cleaning chamber 3 and dries the cleaned thin aluminum sheets to remove residual moisture from the surface, preparing them for subsequent discharge. The loading and unloading mechanism prepares for handling. Through the linkage of support frame 5, mounting frame 6, lead screw 1 9, lead screw 2 13 and drive motors 1 12 and 2 15, and with the lifting and adjustment of the retractable electric lifting column 7, the handling machine 8 can move precisely in three-dimensional space, replacing manual loading and unloading. It eliminates the need for manual assistance, greatly reduces the labor intensity of workers, avoids worker injuries caused by sharp edges of aluminum plates when handling them manually, and prevents scratches and deformation of aluminum plates caused by improper manual operation, ensuring the quality of the plates and operational safety. Moreover, the high-precision adjustment of the lead screw transmission ensures that the loading and unloading actions are smooth and stable, meeting the needs of large-scale continuous production.

[0014] Please see Figure 2 and Figure 3 The main body 1 of the device is equipped with a support frame 5 at both the inlet and outlet. Multiple sets of lead screws 9 are rotatably mounted on the support frame 5. Lead screw nuts 10 are engaged on the lead screws 9. A connecting frame 11 is provided on both sets of lead screw nuts 10. The mounting frame 6 is fixedly mounted on the outside of the connecting frame 11. Multiple sets of drive motors 12 are provided on the support frame 5 for driving the lead screws 9 to rotate. Multiple sets of lead screws 13 are rotatably mounted on the mounting frame 6. Lead screw nuts 14 are engaged on the lead screws 13. A telescopic electric lifting column 7 is fixedly mounted on the bottom of the lead screw nuts 14. Multiple sets of drive motors 15 are fixedly mounted on the mounting frame 6. The output end of the drive motors 15 is fixedly connected to one end of the lead screw 13. The support frame 5 is fixedly installed at the inlet and outlet of the main body 1 of the device. It serves as the lateral support carrier for the loading and unloading mechanism, and is used to install the lead screw 9 and the drive motor 12. It provides a structural basis for lateral position adjustment. The lead screw 9 is rotatably mounted on the support frame 5 and meshes with the lead screw nut 10, converting the rotational power of the drive motor 12 into lateral linear motion. This motion drives the mounting frame 6 and subsequent components to move laterally via the connecting frame 11. The drive motor 12 is fixed on the support frame 5, and its output end is connected to the lead screw 9, providing power for the rotation of the lead screw 9. This is the power source for the lateral position adjustment of the loading and unloading mechanism. The frame 6 is fixedly connected to the lead screw nut 10 via the connecting frame 11, serving as the mounting carrier for the telescopic electric lifting column 7 and the lead screw 13. It receives the lateral movement power. The lead screw 13 is rotatably mounted on the mounting frame 6 and engages with the lead screw nut 14, converting the rotational power of the drive motor 15 into linear motion in another direction. This further drives the telescopic electric lifting column 7 and the transporter 8 to adjust their horizontal positions. The drive motor 15 is fixed on the mounting frame 6, and its output end is connected to the lead screw 13, providing power for the rotation of the lead screw 13. This, in conjunction with the drive motor 12, enables further adjustment of the lateral horizontal position of the transporter 8.

[0015] Please see Figure 3 and Figure 4 The conveyor 8 is fixedly installed at the output end of the telescopic electric lifting column 7. The conveyor 8 is equipped with multiple sets of suction cups 16 and vacuum extraction machines 17 for cooperating with the suction cups 16. The retractable electric lifting column 7 is fixed to the bottom of the lead screw nut 14, and its output end is connected to the conveyor 8. Its core function is to drive the conveyor 8 to achieve vertical lifting and moving, adapting to the stacking of aluminum plates of different heights and the positions of the inlet and outlet. The conveyor 8 is the core execution component for aluminum plate gripping and handling, integrating a suction cup 16 and a vacuum extractor 17. It receives the position, adjusts the power, and completes the picking and placing of aluminum plates. The suction cup 16 is set on the conveyor 8 and forms a negative pressure by cooperating with the vacuum extractor 17 to adsorb the surface of the thin aluminum plate, achieving non-contact gripping and avoiding damage to the thin aluminum plate. The vacuum extractor 17 is installed on the conveyor 8 and provides a negative pressure source for the suction cup 16. By extracting the air between the suction cup 16 and the aluminum plate, it forms an adsorption force to ensure the stability of the aluminum plate during handling. At the same time, the pressure can be released to achieve stable placement of the aluminum plate.

[0016] Working principle: As the cleaning device is started, the loading and unloading mechanism at the feed inlet of the main body 1 is activated. Drive motor 12 drives screw 9 to rotate, which in turn drives mounting frame 6 to move laterally along support frame 5 via screw nut 10 and connecting frame 11. At the same time, drive motor 215 drives screw 213 to rotate, which in turn drives screw nut 214 to further fine-tune the horizontal position of telescopic electric lifting column 7 and conveyor 8 on mounting frame 6. Finally, the conveyor 8 is precisely moved to the thin aluminum plate stacking area. Subsequently, telescopic electric lifting column 7 extends, allowing suction cup 16 on conveyor 8 to adhere to the surface of the thin aluminum plate. Vacuum extraction machine 17 is activated to extract the suction cup. The air between the 16 and the aluminum plate forms a negative pressure to adsorb the aluminum plate. Finally, the retractable electric lifting column 7 retracts, and with the linkage adjustment of lead screw 19 and lead screw 213, the aluminum plate is transported to the feed port. It is then guided by the feeding guide mechanism 2 to accurately enter the cleaning chamber 3 for cleaning. After cleaning, the loading and unloading mechanism at the discharge port of the main body 1 starts on the same principle. The conveyor 8 adsorbs the dried aluminum plate through the suction cup 16. Through the lifting of the retractable electric lifting column 7 and the horizontal adjustment of lead screw 19 and lead screw 213, the aluminum plate is transported to the designated stacking position. The vacuum extractor 17 depressurizes, and the suction cup 16 releases the aluminum plate, completing one fully automatic cycle.

[0017] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A thin aluminum plate cleaning device for aluminum plate production, comprising: a device body (1), wherein a feeding guide mechanism (2), a cleaning chamber (3), and a drying chamber (4) are respectively provided on the device body (1), and the device body (1) is further provided with a feed inlet and a discharge outlet, characterized in that: The main body (1) of the device is equipped with loading and unloading mechanisms at both the inlet and outlet. The loading and unloading mechanisms include a conveyor (8) for picking up and transporting aluminum plates, a retractable electric lifting column (7) for driving the conveyor (8) to move up and down, and a support frame (5) and a mounting frame (6) for driving the conveyor (8) to adjust its position.

2. The thin aluminum plate cleaning device for aluminum plate production according to claim 1, characterized in that: The main body (1) of the device is provided with a support frame (5) at both the inlet and outlet. Multiple sets of lead screws (9) are rotatably mounted on the support frame (5). Lead screw nuts (10) are engaged on the lead screws (9). A connecting frame (11) is provided on both sets of lead screw nuts (10). The mounting frame (6) is fixedly mounted on the outside of the connecting frame (11). Multiple sets of drive motors (12) for driving the lead screws (9) to rotate are provided on the support frame (5).

3. The thin aluminum plate cleaning device for aluminum plate production according to claim 2, characterized in that: The mounting frame (6) is rotatably provided with multiple sets of lead screws (13), and lead screw nuts (14) are engaged on the lead screws (13). The telescopic electric lifting column (7) is fixedly installed at the bottom of the lead screw nuts (14). The mounting frame (6) is fixedly provided with multiple sets of drive motors (15), and the output end of the drive motors (15) is fixedly connected to one end of the lead screws (13).

4. The thin aluminum plate cleaning device for aluminum plate production according to claim 3, characterized in that: The conveyor (8) is fixedly installed at the output end of the telescopic electric lifting column (7). The conveyor (8) is equipped with multiple sets of suction cups (16) and a vacuum extraction machine (17) for cooperating with the suction cups (16).

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