Multi-size compatible PACK disc feeding and discharging mechanism
Patent Information
- Application Number
- CN202521613719.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-31
AI Technical Summary
[0003]现有技术中与PACK盘接触模组均使用伺服控制保证高精度高稳定性的同时成本也相对应的较高,由于不同客户的PACK盘存在不同工况,则侧推模组与PACK盘接触的PU工件,长时间使用可能会粘胶与老化,需要定期检查更换,影响搬运上下料的安全性
[0020]本申请兼容2&4英寸PACK盘的取放料,在不接触DIE的情况下,实现整个PACK盘的取放料,实现可一次至多上40个PACK盘,弹夹与侧推模组具有导向与定位作用,大幅提升产线效率以及稳定性。
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Figure CN224831263U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material tray handling technology, and more specifically, to a multi-size compatible PACK tray loading and unloading mechanism. Background Technology
[0002] Die inspection technology is a crucial step in the semiconductor industry, primarily involving the detection of defects in chips (dies) (such as integrated circuit wafers). With the development of industrial automation, artificial intelligence, and precision measurement technologies, die inspection technology has evolved from traditional manual inspection to intelligent and high-precision automated inspection. Dies are stored in PACK trays of corresponding sizes. Our organization will load and unload the PACK trays containing dies and place them into cartridges for subsequent inspection or other processes.
[0003] In the existing technology, the modules that contact the PACK tray all use servo control to ensure high precision and stability, but the cost is also relatively high. Since different customers' PACK trays have different working conditions, the PU workpieces that the side push module contacts the PACK tray may stick and age after long-term use, requiring regular inspection and replacement, which affects the safety of handling and loading / unloading. Utility Model Content
[0004] To solve at least one of the above-mentioned technical problems, this utility model proposes a multi-size compatible PACK tray loading and unloading mechanism.
[0005] The first aspect of this utility model provides a multi-size compatible PACK tray loading and unloading mechanism, including: a flow channel;
[0006] The flow channel end is provided with a magazine assembly, the magazine assembly includes a quick-change magazine, and the quick-change magazine has several PACK disks stacked inside.
[0007] A floating transport module is provided on one side of the magazine assembly. The floating transport module clamps and moves the lifted PACK tray to the top of the flow channel.
[0008] A side-push module is provided on one side of the flow channel end, and a lifting module is provided below the magazine assembly;
[0009] The lifting module lifts and loads the PACK tray inside the magazine assembly, while the side-pushing module positions the PACK tray that has been moved onto the flow channel.
[0010] In a preferred embodiment of the present invention, the magazine assembly includes a guide rail base plate, a pull-out guide rail is provided on the top of the guide rail base plate, a magazine base plate is connected to the top of the pull-out guide rail, and the quick-change magazine is fixedly installed on the top of the magazine base plate.
[0011] In a preferred embodiment of this utility model, support columns are provided at the four corners of the bottom of the guide rail base plate, and the support columns are fixedly installed at the end of the flow channel. A limit cylinder is provided at one end of the bottom of the guide rail base plate, and a magazine positioning detector is provided at the top of the guide rail base plate and on one side of the pull-out guide rail.
[0012] In a preferred embodiment of this utility model, the floating transport module includes a base plate, with legs symmetrically arranged at both ends of the top of the base plate. A linear module is arranged on the top of each leg, and a horizontal slider is connected to the top of the linear module. A vertical electric cylinder is connected to one side of the horizontal slider, and a floating mechanism is connected to one side of the vertical electric cylinder. A clamping electric cylinder is arranged on one side of the floating mechanism, and two grippers are symmetrically arranged at the bottom of the clamping electric cylinder. The clamping electric cylinder controls the relative movement of the two grippers.
[0013] In a preferred embodiment of this utility model, a servo motor is connected to one end of the linear module, the servo motor is used to control the movement of the horizontal slider, and a reinforcing rib is provided between the support leg and the base plate.
[0014] In a preferred embodiment of this utility model, there are two side-push modules, which are symmetrically arranged on both sides of the flow channel. Each side-push module includes a fixed base, a support rod on the top of the fixed base, an mounting plate on one side of the top of the support rod, a side-push cylinder on the top of the mounting plate, a PU block at the end of the side-push cylinder, and a cylinder photoelectric sensor on the top of the side-push cylinder.
[0015] In a preferred embodiment of the present invention, a photoelectric sensing sheet metal is provided on the top of the side-push cylinder, and a material tray positioning detector is provided at the end of one of the side-push cylinders.
[0016] In a preferred embodiment of this utility model, the lifting module includes a lifting base plate fixedly installed at the bottom of the flow channel, a lifting back plate is provided at the bottom of the lifting base plate, a vertical guide rail is provided on one side of the lifting back plate, a guide plate is connected to one side of the vertical guide rail, a floating joint is provided at the top of the guide plate, a guide shaft is connected to the top of the floating joint, a floating push head is provided at the top of the guide shaft, and the floating push head is located directly below the quick-change magazine.
[0017] In a preferred embodiment of this utility model, a lifting cylinder is connected to the bottom of the vertical guide rail, and a lifting induction photoelectric sensor is provided on one side of the vertical guide rail.
[0018] In a preferred embodiment of this utility model, a lifting support frame is provided between the lifting back plate and the lifting base plate.
[0019] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:
[0020] This application is compatible with the loading and unloading of 2-inch and 4-inch PACKs. It can load and unload the entire PACK without contacting the DIE, and can load up to 40 PACKs at a time. The magazine and side push module have guiding and positioning functions, which greatly improves the efficiency and stability of the production line. Attached Figure Description
[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, some of the drawings in the following description are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a three-dimensional structural diagram of the multi-size compatible PACK tray loading and unloading mechanism according to an embodiment of the present invention;
[0023] Figure 2 This is a schematic diagram of the floating transport module structure according to an embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the side push module structure according to an embodiment of the present invention;
[0025] Figure 4 This is a schematic diagram of the magazine assembly structure according to an embodiment of the present utility model;
[0026] Figure 5 This is a schematic diagram of the lifting module structure according to an embodiment of the present invention.
[0027] In the diagram, 1. Floating transport module, 101. Linear module, 102. Horizontal slider, 103. Vertical electric cylinder, 104. Servo motor, 105. Clamping electric cylinder, 106. Gripper, 107. Support leg, 108. Reinforcing rib, 109. Base plate, 110. Floating mechanism; 2. Magazine assembly, 201. Quick-change magazine, 202. Magazine base plate, 203. Limit cylinder, 204. Support column, 205. Magazine positioning detector, 206. Guide rail base plate, 207. Pull-out guide rail; 3. Lifting module, 301. Floating 302. Push head, 303. Guide shaft, 304. Floating joint, 305. Guide plate, 306. Lifting cylinder, 307. Vertical guide rail, 308. Lifting photoelectric sensor, 309. Lifting back plate, 310. Lifting support frame, 320. Lifting base plate; 4. Side push module, 401. Photoelectric sensor sheet metal, 402. Side push cylinder, 403. Mounting plate, 404. Support rod, 405. Fixed seat, 406. Cylinder photoelectric sensor, 407. Material tray position detector, 408. PU block; 5. Flow channel, 6. PACK tray. Detailed Implementation
[0028] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0030] Example 1
[0031] See Figure 1-5 As shown, this utility model proposes a multi-size compatible PACK tray loading and unloading mechanism, including: flow channel 5;
[0032] A magazine assembly 2 is provided at the end of the flow channel 5. The magazine assembly 2 includes a quick-change magazine 201. Several PACK disks 6 are stacked inside the quick-change magazine 201.
[0033] A floating transport module 1 is provided on one side of the magazine assembly 2. The floating transport module 1 clamps and moves the raised PACK tray 6 to the top of the flow channel 5.
[0034] A side-push module 4 is provided on one side of the end of the flow channel 5, and a lifting module 3 is provided below the magazine assembly 2;
[0035] The lifting module 3 lifts and loads the PACK tray 6 inside the magazine assembly 2, and the side-pushing module 4 positions the PACK tray 6 that has been transported to the flow channel 5.
[0036] According to an embodiment of the present invention, the magazine assembly 2 includes a guide rail base plate 206, a pull-out guide rail 207 is provided on the top of the guide rail base plate 206, a magazine base plate 202 is connected to the top of the pull-out guide rail 207, and a quick-change magazine 201 is fixedly installed on the top of the magazine base plate 202.
[0037] According to the embodiment of this utility model, support columns 204 are provided at the four corners of the bottom of the guide rail base plate 206. The support columns 204 are fixedly installed at the end of the flow channel 5. A limit cylinder 203 is provided at one end of the bottom of the guide rail base plate 206. A magazine positioning detector 205 is provided at the top of the guide rail base plate 206 and on one side of the pull-out guide rail 207.
[0038] According to an embodiment of the present invention, the floating transport module 1 includes a base plate 109. Support legs 107 are symmetrically arranged at both ends of the top of the base plate 109. A linear module 101 is arranged on the top of the support legs 107. A horizontal slider 102 is connected to the top of the linear module 101. A vertical electric cylinder 103 is connected to one side of the horizontal slider 102. A floating mechanism 110 is connected to one side of the vertical electric cylinder 103. A clamping electric cylinder 105 is arranged on one side of the floating mechanism 110. Two grippers 106 are symmetrically arranged at the bottom of the clamping electric cylinder 105. The clamping electric cylinder 105 controls the relative movement of the two grippers 106.
[0039] According to an embodiment of the present invention, a servo motor 104 is connected to one end of the linear module 101. The servo motor 104 is used to control the movement of the horizontal slider 102. A reinforcing rib 108 is provided between the support leg 107 and the base plate 109.
[0040] According to an embodiment of the present invention, there are two side push modules 4, which are symmetrically arranged on both sides of the flow channel 5. Each side push module 4 includes a fixed base 405, a support rod 404 on the top of the fixed base 405, an mounting plate 403 on one side of the top of the support rod 404, a side push cylinder 402 on the top of the mounting plate 403, a PU block 408 at the end of the side push cylinder 402, and a cylinder photoelectric sensor 406 on the top of the side push cylinder 402.
[0041] According to an embodiment of the present invention, a photoelectric sensing sheet metal 401 is provided on the top of the side-push cylinder 402, and a material tray position detector 407 is provided at the end of one of the side-push cylinders 402.
[0042] According to an embodiment of the present invention, the lifting module 3 includes a lifting base plate 310 fixedly installed at the bottom of the flow channel 5. A lifting back plate 308 is provided at the bottom of the lifting base plate 310. A vertical guide rail 306 is provided on one side of the lifting back plate 308. A guide plate 304 is connected to one side of the vertical guide rail 306. A floating joint 303 is provided at the top of the guide plate 304. A guide shaft 302 is connected to the top of the floating joint 303. A floating push head 301 is provided at the top of the guide shaft 302. The floating push head 301 is located directly below the quick-change magazine 201.
[0043] According to an embodiment of the present invention, a lifting cylinder 305 is connected to the bottom of the vertical guide rail 306, and a lifting sensor photoelectric device 307 is provided on one side of the vertical guide rail 306.
[0044] According to an embodiment of the present invention, a lifting support frame 309 is provided between the lifting back plate 308 and the lifting base plate 310.
[0045] The working principle of this application is as follows:
[0046] After the quick-change magazine 201 is manually removed, the PACK tray 6 containing the die is placed into the magazine assembly 2, and the magazine assembly 2 is sent to the material pick-up position of the XZ floating transport module 1. After the magazine position detector 205 senses that the magazine is in position, the limit cylinder 203 rises to limit the magazine.
[0047] The lifting module 3 drives the guide shaft 302 to raise the floating push head 301 through the lifting motor until the PACK disk 6 of the side push module 4 is in position and the photoelectric sensor detects it, then the rising stops.
[0048] The side-push cylinder 402 pushes the positioning PACK disk 6 to the side. The vertical electric cylinder 103 of the floating transport module 1 drives the gripper 106 to descend and pre-press the PACK disk 6. The electric gripper 106 closes to clamp the material. Then, the vertical electric cylinder 103 rises to the safe position, and the horizontal slider 102 moves to the unloading position of the flow channel 5. The vertical electric cylinder 103 descends to the unloading position of the flow channel 5, and the electric gripper 106 opens (the PACK disk 6 is placed in the unloading position of the flow channel 5). The vertical electric cylinder 103 then rises to the safe position, and the horizontal slider 102 moves to the spring-loaded material picking position.
[0049] In summary, this application is compatible with the loading and unloading of 2 & 4 inch PACK trays 6, and can realize the loading and unloading of the entire PACK tray 6 without contacting the DIE, enabling up to 40 PACK trays 6 to be loaded at one time. The magazine and side push module 4 have guiding and positioning functions, which greatly improves the efficiency and stability of the production line.
[0050] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0051] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to the above embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
[0052] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A multi-size compatible PACK loading and unloading mechanism, comprising: Flow channel; characterized in that, The flow channel end is provided with a magazine assembly, the magazine assembly includes a quick-change magazine, and the quick-change magazine has several PACK disks stacked inside. A floating transport module is provided on one side of the magazine assembly. The floating transport module clamps and moves the lifted PACK tray to the top of the flow channel. A side-push module is provided on one side of the flow channel end, and a lifting module is provided below the magazine assembly; The lifting module lifts and loads the PACK tray inside the magazine assembly, while the side-pushing module positions the PACK tray that has been moved onto the flow channel.
2. The multi-size compatible PACK loading and unloading mechanism according to claim 1, characterized in that, The magazine assembly includes a guide rail base plate, a pull-out guide rail is provided on the top of the guide rail base plate, and a magazine base plate is connected to the top of the pull-out guide rail. The quick-change magazine is fixedly installed on the top of the magazine base plate.
3. The multi-size compatible PACK loading and unloading mechanism according to claim 2, characterized in that, The bottom of the guide rail base plate is provided with support columns at the four corners. The support columns are fixedly installed at the end of the flow channel. A limit cylinder is provided at one end of the bottom of the guide rail base plate. A magazine positioning detector is provided at the top of the guide rail base plate and on one side of the pull-out guide rail.
4. The multi-size compatible PACK loading and unloading mechanism according to claim 1, characterized in that, The floating transport module includes a base plate, with symmetrical support legs at both ends of the top of the base plate. A linear module is mounted on the top of each support leg, and a horizontal slider is connected to the top of the linear module. A vertical electric cylinder is connected to one side of the horizontal slider, and a floating mechanism is connected to one side of the vertical electric cylinder. A clamping electric cylinder is mounted on one side of the floating mechanism, and two grippers are symmetrically arranged at the bottom of the clamping electric cylinder. The clamping electric cylinder controls the relative movement of the two grippers.
5. The multi-size compatible PACK loading and unloading mechanism according to claim 4, characterized in that, One end of the linear module is connected to a servo motor, which is used to control the movement of the horizontal slider. Reinforcing ribs are provided between the support leg and the base plate.
6. The multi-size compatible PACK loading and unloading mechanism according to claim 1, characterized in that, There are two side-push modules, which are symmetrically arranged on both sides of the flow channel. Each side-push module includes a fixed base, a support rod on the top of the fixed base, a mounting plate on one side of the top of the support rod, a side-push cylinder on the top of the mounting plate, a PU block at the end of the side-push cylinder, and a cylinder photoelectric sensor on the top of the side-push cylinder.
7. A multi-size compatible PACK loading and unloading mechanism according to claim 6, characterized in that, The top of the side-push cylinder is equipped with a photoelectric sensing sheet metal, and one of the side-push cylinders is equipped with a material tray position detector at its end.
8. The multi-size compatible PACK loading and unloading mechanism according to claim 1, characterized in that, The lifting module includes a lifting base plate fixedly installed at the bottom of the flow channel. A lifting back plate is provided at the bottom of the lifting base plate. A vertical guide rail is provided on one side of the lifting back plate. A guide plate is connected to one side of the vertical guide rail. A floating joint is provided at the top of the guide plate. A guide shaft is connected to the top of the floating joint. A floating push head is provided at the top of the guide shaft. The floating push head is located directly below the quick-change magazine.
9. A multi-size compatible PACK loading and unloading mechanism according to claim 8, characterized in that, A lifting cylinder is connected to the bottom of the vertical guide rail, and a lifting sensor photoelectric device is installed on one side of the vertical guide rail.
10. A multi-size compatible PACK loading and unloading mechanism according to claim 8, characterized in that, A lifting support frame is provided between the lifting back plate and the lifting base plate.