A device for pouring a slag pot
Patent Information
- Application Number
- CN202521807021.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-25
AI Technical Summary
整个工作过程不仅操作难度大,而且在渣箱倾翻时还容易造成铝渣飞溅,存在安全隐患,同时,渣箱倾翻后还会与熔保炉的内壁互相冲击,从而影响渣箱和熔保炉的使用寿命
[0016]通过将卡块抵接在卡扣远离渣箱的一侧,使渣箱处于锁紧状态,保证渣箱运输过程中的安全性,需要将渣箱解锁时,通过调整组件带动卡扣转动,当安装杆从卡扣的开口处脱离通槽,且安装杆和卡块均与卡扣失去接触时,渣箱被解锁并在自身重力作用下发生翻转,从而实现渣箱的倾倒。
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Figure CN224831295U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slag box dumping technology, and in particular to a device for dumping slag boxes. Background Technology
[0002] Aluminum slag treatment is a crucial step in the smelting and casting process, primarily used in the aluminum smelting or casting industry. A common processing method involves adding aluminum slag to a melting and holding furnace during processing, using the furnace to melt and maintain the slag at a suitable temperature.
[0003] Currently, aluminum slag is mainly loaded into slag boxes. A forklift is used to transport the slag box to a designated location, and then the forklift tilts the slag box into the furnace, causing the aluminum slag to be dumped out. When it is necessary to remove the slag box from the furnace later, operators adjust the forklift's forks to pick it out again. This entire process is not only difficult to operate, but also prone to aluminum slag splattering during the tilting process, posing a safety hazard. Furthermore, the tilted slag box impacts the inner wall of the furnace, affecting the service life of both the slag box and the furnace. Utility Model Content
[0004] In order to overcome the shortcomings mentioned in the background art, this application provides a device for dumping slag boxes.
[0005] A device for dumping a slag box includes a support plate with a slag box hinged to it. A buckle is rotatably mounted on the support plate, and the buckle has an adjustment component for adjusting its position. The buckle has a through groove with an opening. An installation rod is mounted on the slag box, and the installation rod has a locking block for abutting against the side of the buckle away from the slag box. The locking block is located at the end of the installation rod away from the slag box. When the slag box is in a locked state, the installation rod is located on the rotation path of the opening.
[0006] In one embodiment, the adjustment assembly includes a connecting rod, one end of which is hinged to the buckle, the axis of which is perpendicular to the axis of the buckle, a pull rod is hinged to the support plate, the other end of which is hinged to the pull rod, and the hinge point between the pull rod and the connecting rod and the hinge point between the pull rod and the support plate are offset.
[0007] As one embodiment, the pull rod is provided with a non-slip handle.
[0008] As one embodiment, the support plate is provided with a limiting frame for restricting the movement of the slag box toward the buckle.
[0009] As one embodiment, the limiting frame is a hollow structure.
[0010] In one embodiment, at least one of the limiting frames is located between the pull rod and the buckle. The limiting frame is provided with a limiting hole. The connecting rod passes through the limiting frame through the limiting hole. The limiting hole is a strip-shaped hole. The swing plane of the connecting rod coincides with the limiting hole. The width of the limiting hole is equal to the diameter of the connecting rod.
[0011] In one embodiment, the slag box is hinged to the top edge of the support plate.
[0012] As one embodiment, the support plate is provided with a groove, and the buckle is located in the groove near the inner wall of the slag box.
[0013] As one embodiment, the support plate is provided with insertion holes corresponding to the forklift forks.
[0014] In one embodiment, the slag box and the support plate are connected by a damped rotary hinge.
[0015] The beneficial effects of this application are:
[0016] By abutting the locking block against the side of the buckle away from the slag box, the slag box is locked, ensuring safety during transportation. When the slag box needs to be unlocked, the buckle is rotated by adjusting the component. When the mounting rod disengages from the slot at the opening of the buckle, and both the mounting rod and the locking block lose contact with the buckle, the slag box is unlocked and flips under its own weight, thus achieving the tilting of the slag box.
[0017] Other technical solutions of this utility model can also achieve the following technical effects:
[0018] By hinged a tie rod to the support plate and a connecting rod hinged between the tie rod and the buckle, the operator can pull the tie rod to rotate the buckle, thereby controlling the installation rod to enter or disengage from the buckle's through slot, thus locking or unlocking the slag box.
[0019] By setting a limiting frame on the support plate, the limiting frame can prevent the slag box from rotating excessively towards the side close to the buckle, thereby avoiding the safety risk of the slag box tipping over in the opposite direction.
[0020] By hinged to the top edge of the support plate, the slag box has a sufficient rotation angle when tilted, which facilitates the full discharge of aluminum slag inside the slag box when it rotates, reducing the amount of aluminum slag residue inside the slag box.
[0021] By setting grooves on the support plate and installing the buckles on the side of the grooves closer to the slag box, not only can the overall weight be reduced, but the distance between the buckles and the support plate can also be shortened. Attached Figure Description
[0022] Figure 1This is a three-dimensional structural diagram of the device for dumping slag boxes disclosed in the embodiments of this utility model;
[0023] Figure 2 This is a schematic diagram showing the positional relationship between the support plate and the slag box in an embodiment of this utility model;
[0024] Figure 3 This is a schematic diagram showing the positional relationship of parts such as connecting rods and tie rods in an embodiment of this utility model;
[0025] Figure 4 This is a schematic diagram of the slag box tilting state in an embodiment of this utility model.
[0026] The markings in the attached diagram are: 1. Support plate, 101. Insertion hole, 102. Limiting frame, 103. Limiting hole, 2. Slag box, 301. Buckle, 302. Mounting rod, 303. Locking block, 4. Adjustment component, 401. Connecting rod, 402. Pull rod. Detailed Implementation
[0027] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0028] A device for dumping slag containers, such as Figures 1-3 As shown, it includes a support plate 1, on which a slag box 2 is hinged. The cross-section of the slag box 2 is trapezoidal. Two hinge shafts are symmetrically distributed on the bottom surface of the slag box 2. The slag box 2 is hinged to the support plate 1 through the two hinge shafts. A buckle 301 is rotatably installed on the support plate 1 through a rotating shaft. The two hinge shafts on the slag box 2 are installed on the bottom surface of the slag box 2 near the buckle 301, so that the center of gravity of the slag box 2 is shifted away from the buckle 301. The axis of the buckle 301 is parallel to the horizontal plane. The buckle 301 is provided with an adjustment component 4 for adjusting the position of the buckle 301. The adjustment component 4 can be a motor or other driving device. The adjustment component 4 can drive the buckle 301 to rotate around the axis of its upper rotating shaft. The end of the buckle 301 away from its upper rotating shaft is provided with a through groove. An opening is provided in the rotation path of the through groove. The slag box 2 is provided with an installation rod 302. The opening is used to allow the installation rod 302 to enter or leave the through groove. A locking block 303 is fixedly installed on the end of the installation rod 302 away from the slag box 2. The locking block 303 is used to abut against the side of the buckle 301 away from the slag box 2 to lock the slag box 2. When the slag box 2 is in the locked state, the installation rod 302 is located in the rotation path of the opening. At this time, the installation rod 302 is located on the side of the slag box 2 close to the buckle 301.
[0029] When it is necessary to empty the aluminum slag in slag box 2, the device is moved to the aluminum slag emptying position using a forklift or lifting mechanism. Then, the operator rotates the latch 301 by adjusting component 4, causing the opening on latch 301 to gradually approach the mounting rod 302. When the mounting rod 302 disengages from the through slot through the opening, and both the mounting rod 302 and the latch block 303 lose contact with latch 301, slag box 2 is unlocked. Because the center of gravity of slag box 2 tilts away from the mounting rod 302, after slag box 2 is unlocked, it tilts towards the side away from the mounting rod 302, emptying the aluminum slag inside into the designated location. When aluminum slag needs to be transported and dumped again, the operator resets the slag box 2, and then drives the buckle 301 to rotate in the opposite direction by adjusting the component 4. When the mounting rod 302 enters the interior of the channel through the opening of the buckle 301, the operator stops adjusting the component 4 and releases the slag box 2 so that it tends to tilt. At this time, the locking block 303 abuts against the side of the buckle 301 away from the slag box 2, and then aluminum slag can be loaded and transported into the slag box 2 again.
[0030] In one embodiment, such as Figure 4 As shown, the adjustment assembly 4 includes a connecting rod 401, one end of which is hinged to the buckle 301. The axis of the connecting rod 401 is perpendicular to the axis of the rotating shaft on the buckle. A pull rod 402 is hinged to the support plate 1. The connecting rod 401 is located between the pull rod 402 and the buckle 301. The other end of the connecting rod 401 is hinged to the middle of the pull rod 402. The hinge point between the pull rod 402 and the connecting rod 401 is higher than the hinge point between the pull rod 402 and the support plate 1.
[0031] When it is necessary to rotate the buckle 301 to unlock the slag box 2, the operator pulls the lever 402, causing the lever 402 to rotate around its hinge point with the support plate 1. At this time, the lever 402 drives the connecting rod 401 to move, and the connecting rod 401 drives the buckle 301 to rotate around its own axis, so that the opening on the buckle 301 gradually approaches the mounting rod 302. When the mounting rod 302 disengages from the through slot from the opening, and when both the mounting rod 302 and the locking block 303 lose contact with the buckle 301, the slag box 2 is unlocked. At this time, the slag box 2 rotates around its hinge axis under the action of gravity, dumping the aluminum slag inside. When it is necessary to relock the slag box 2, first reverse the slag box 2 to reset it, and then pull the pull rod 402 in the opposite direction. The pull rod 402 drives the buckle 301 to rotate in the opposite direction through the connecting rod 401. The opening of the buckle 301 gradually approaches the mounting rod 302. Then, the mounting rod 302 enters the through groove through the opening of the buckle 301, so that the locking block 303 is located on the side of the buckle 301 away from the slag box 2. Release the pull rod 402 and the slag box 2, so that the locking block 303 abuts against the side of the buckle 301 away from the slag box 2. At this time, the slag box 2 is locked.
[0032] In one embodiment, such as Figure 3As shown, the end of the lever 402 away from the support plate 1 is provided with an anti-slip handle to increase friction and reduce the risk of the operator accidentally slipping out of their hand when turning the handle.
[0033] In one embodiment, such as Figure 1 and Figure 3 As shown, the top of the support plate 1 is provided with two symmetrically distributed limiting frames 102. The limiting frames 102 are used to restrict the slag box 2 from moving excessively towards the buckle 301, so as to avoid the slag box 2 from tilting in the opposite direction and causing safety risks.
[0034] In one embodiment, the limiting frame 102 is a hollow structure, which can reduce the overall weight and reduce manufacturing costs.
[0035] In one embodiment, such as Figure 1 and Figure 3 As shown, one of the limiting frames 102 is located between the pull rod 402 and the buckle 301. The limiting frame 102 is provided with a limiting hole 103. The connecting rod 401 passes through the limiting frame 102 through the limiting hole 103. The limiting hole 103 is a vertically arranged strip hole. The swing plane of the connecting rod 401 coincides with the limiting hole 103. The width of the limiting hole 103 in the horizontal direction is perpendicular to the axis of the connecting rod 401. The width of the limiting hole 103 in the horizontal direction is equal to the diameter of the connecting rod 401. It is used to limit the connecting rod 401 in the horizontal direction and prevent the connecting rod 401 from deviating.
[0036] In one embodiment, such as Figure 1 and Figure 4 As shown, the slag box 2 is hinged to the top edge of the support plate 1, and the hinge position of the slag box 2 is located on the side of the support plate 1 away from the buckle 301. This ensures that the slag box 2 has a sufficient rotation angle when pouring aluminum slag, making it easier for the aluminum slag to detach from the slag box 2 and reducing the amount of residual aluminum slag in the slag box 2.
[0037] In one embodiment, such as Figure 1 , Figure 3 and Figure 4 As shown, the support plate 1 is provided with a groove, so that the support plate 1 is in a concave shape. The buckle 301 is installed on the inner wall of the groove near the slag box 2. The groove can not only reduce the overall weight, but also make the buckle 301 closer to the slag box 2, thereby shortening the length of the mounting rod 302 between the buckle block 303 and the slag box 2.
[0038] In one embodiment, such as Figures 1-3 As shown, the support plate 1 is provided with two insertion holes 101 corresponding to the forklift forks, which makes it convenient to use a forklift to lift the support plate 1 through the insertion holes 101 to ensure stability during transportation.
[0039] In one embodiment, the slag box 2 is connected to the support plate 1 by a damped rotary hinge to prevent the slag box 2 from rotating too fast, thereby reducing the risk of aluminum slag splashing and device instability, and thus improving safety.
[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A device for pouring slag containers, characterized in that, The device includes a support plate (1), a slag box (2) hinged to the support plate (1), a buckle (301) rotatably mounted on the support plate (1), an adjustment component (4) for adjusting the position of the buckle (301) provided on the buckle (301), a through groove provided on the buckle (301) with an opening, an installation rod (302) provided on the slag box (2), a locking block (303) provided on the installation rod (302) for abutting against the side of the buckle (301) away from the slag box (2), the locking block (303) being located at the end of the installation rod (302) away from the slag box (2), and when the slag box (2) is in a locked state, the installation rod (302) is located on the rotation path of the opening.
2. The device for dumping slag boxes according to claim 1, characterized in that, The adjustment assembly (4) includes a connecting rod (401), one end of which is hinged to the buckle (301). The axis of the connecting rod (401) is perpendicular to the axis of the buckle (301). A pull rod (402) is hinged to the support plate (1). The other end of the connecting rod (401) is hinged to the pull rod (402). The hinge point between the pull rod (402) and the connecting rod (401) and the hinge point between the pull rod (402) and the support plate (1) are offset.
3. The device for dumping slag boxes according to claim 2, characterized in that, The pull rod (402) is equipped with a non-slip handle.
4. The device for dumping slag boxes according to claim 2, characterized in that, The support plate (1) is provided with a limiting frame (102) for restricting the movement of the slag box (2) toward the buckle (301).
5. The device for dumping slag boxes according to claim 4, characterized in that, The limiting frame (102) is a hollow structure.
6. The device for dumping slag boxes according to claim 4, characterized in that, At least one of the limiting brackets (102) is located between the pull rod (402) and the buckle (301). The limiting bracket (102) is provided with a limiting hole (103). The connecting rod (401) passes through the limiting bracket (102) through the limiting hole (103). The limiting hole (103) is a strip-shaped hole. The swing plane of the connecting rod (401) coincides with the limiting hole (103). The width of the limiting hole (103) is equal to the diameter of the connecting rod (401).
7. The device for dumping slag boxes according to claim 6, characterized in that, The slag box (2) is hinged to the top edge of the support plate (1).
8. The device for dumping slag boxes according to claim 1, characterized in that, The support plate (1) is provided with a groove, and the buckle (301) is located in the groove near the inner wall of the slag box (2).
9. The device for dumping slag boxes according to claim 1, characterized in that, The support plate (1) is provided with insertion holes (101) corresponding to the forklift forks.
10. The apparatus for dumping slag boxes according to claim 1, characterized in that, The slag box (2) and the support plate (1) are connected by a damped rotary hinge.