Fly ash feeding device of hazardous waste feeding double-shaft mixer
Patent Information
- Application Number
- CN202522539907.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-29
AI Technical Summary
在将成袋飞灰倾倒至带有螺旋进料机构的料斗的过程中,一般是通过人工搬运并将袋口用刀具割开,然后将吨包袋中的飞灰倾倒至螺旋进料机构内进行输送,这样的方式步骤繁琐,费时费力,工作效率低
[0014]与现有技术相比,本实用新型具有以下有益效果:本装置结构简单,设计合理,无需多人配合下料,省时省力,使用方便,大大提高工作效率,通过输送机构将装满飞灰的吨包袋输送至进料仓前面,吊装机构的吊钩勾住吨包袋的袋把,通过吊装机构的电动葫芦将吨包袋吊至进料仓的支撑杆上,然后切割组件的驱动装置驱动切割刀沿导杆移动,切割刀将吨包袋底部切出大口子,此时吨包袋内的飞灰掉落至进料仓内,通过进料仓内的螺旋进料机构由进料仓的出料口输出,在另外输送机构的输送下,进入至双轴搅拌机内进行后续搅拌处理工序;在吨包袋放料的过程中,由于飞灰在进料仓内堆积,通过吊装机构将吨包袋向上升起,以利于吨包袋内的物料更好全部掉落。
Smart Images

Figure CN224831305U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a fly ash feeding device for a dual-shaft mixer for hazardous waste feeding. Background Technology
[0002] With industrial development, the amount of hazardous waste emitted during industrial production processes is increasing. For environmental protection and health reasons, hazardous waste treatment is necessary. Some hazardous waste, after combustion, produces fly ash, which is then transported and dumped into hazardous waste treatment systems. Currently, fly ash is transported by dumping bags of fly ash into a screw feeder, which then conveys it to a belt conveyor. The belt conveyor then tilts the fly ash upwards to a twin-shaft mixer for mixing. However, the process of dumping bags of fly ash into hoppers equipped with screw feeders typically involves manual handling, cutting open the bags with a knife, and then dumping the fly ash from the ton bags into the screw feeder. This method is cumbersome, time-consuming, labor-intensive, and inefficient. Utility Model Content
[0003] This invention addresses the aforementioned problem by providing a fly ash feeding device for a hazardous waste twin-shaft mixer that is convenient and efficient to use.
[0004] This utility model is constructed as follows: it includes a feeding hopper and a movable hoisting mechanism disposed above the feeding hopper. The opening of the feeding hopper is provided with multiple support rods spaced apart for placing the bag body. Between the two middle support rods, there is a cutting component for cutting the bottom of the bag body, so as to facilitate the fly ash in the bag body to fall into the feeding hopper.
[0005] Furthermore, the cutting assembly includes a guide rod and a guide block sleeved on the guide rod. The guide block can move along the guide rod. A fixed seat is provided above the guide block, and a cutting blade is fixed on the fixed seat. The upper end of the cutting blade is slightly higher than the upper end of the support rod.
[0006] Furthermore, the fixed seat and guide block are driven by a driving device to move along the guide rod; the driving device is an electric cylinder, and a mounting bracket is provided on the outside of the feed hopper, with the electric cylinder mounted on the mounting bracket.
[0007] Furthermore, the feed hopper has a funnel-shaped cross-section, and a vibration motor is installed on the side of the feed hopper.
[0008] Furthermore, the feed hopper is provided with side baffles, rear plates and top plates on both sides, rear and top respectively. The two side baffles, rear plates and top plates are integrated and form a cover. An avoidance groove is provided in the middle of the top plate to avoid the hoisting mechanism.
[0009] Furthermore, a spiral feeding mechanism is provided at the bottom of the feeding hopper, with a feeding port above the spiral feeding mechanism and a discharge port on one side of the bottom of the feeding hopper.
[0010] Furthermore, the hoisting mechanism includes an I-beam and an electric hoist. The electric hoist has a fixed plate on both sides above it, and a movable wheel is provided on the inner side of the fixed plate. The I-beam has a movable groove on both sides, and the movable wheel can move along the movable groove. The telescopic end of the electric hoist is provided with a winding rope, and a hook is fixed on the winding rope.
[0011] Furthermore, a suction pipe is provided on the rear panel, and the suction end of the suction pipe is provided with a protective cover with suction holes.
[0012] Furthermore, the upper inner walls of the feed hopper are provided with fixing blocks, and the fixing blocks are provided with fixing grooves. The two ends of the support rod are respectively placed in the fixing grooves on the corresponding sides. The outer side of the fixing blocks is provided with positioning components for penetrating the fixing blocks and the support rods.
[0013] Furthermore, a conveying mechanism is provided in front of the feeding hopper.
[0014] Compared with the prior art, this utility model has the following advantages: The device has a simple structure and reasonable design, requires no multiple people to cooperate in unloading, saves time and labor, is easy to use, and greatly improves work efficiency. The conveying mechanism transports the ton bag filled with fly ash to the front of the feeding hopper. The hook of the hoisting mechanism hooks the bag handle, and the electric hoist of the hoisting mechanism lifts the ton bag onto the support rod of the feeding hopper. Then, the drive device of the cutting component drives the cutting blade to move along the guide rod. The cutting blade cuts a large opening at the bottom of the ton bag, at which point the fly ash inside the ton bag falls into the feeding hopper. It is then output from the outlet of the feeding hopper through the spiral feeding mechanism inside the feeding hopper. Under the conveying of another conveying mechanism, it enters the twin-shaft mixer for subsequent mixing and processing. During the unloading process of the ton bag, because the fly ash accumulates in the feeding hopper, the hoisting mechanism lifts the ton bag upwards to facilitate the better and complete unloading of the material inside the ton bag. Attached Figure Description
[0015] Figure 1 This is a front view of an embodiment of the present utility model; Figure 2 This is a top view of an embodiment of the present utility model; Figure 3 This is a partial front view of an embodiment of the present utility model; Figure 4 for Figure 3 Sectional view AA in the middle; Figure 5 for Figure 3 Sectional view BB in the middle; Figure 6 for Figure 3 Sectional view CC in the middle; Figure 7 This is a front sectional view of the feed hopper according to an embodiment of the present utility model; Figure 8 This is a schematic diagram of the hoisting mechanism in an embodiment of the present utility model. Detailed Implementation
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0017] Example: Figures 1-8 As shown in this embodiment, a fly ash feeding device for a hazardous waste feeding twin-shaft mixer is provided, including a feeding hopper 1 and a movable hoisting mechanism 2 located above the feeding hopper. The opening of the feeding hopper is provided with two support rods 3 spaced apart for placing bags. The specific number of support rods is set according to the weight and size of each bag of material. A cutting component 4 is provided between the two support rods for cutting the bottom of the bag so that the fly ash in the bag falls into the feeding hopper.
[0018] During operation: A ton bag filled with fly ash is conveyed to the front of the feeding hopper via a conveying mechanism. The ton bag has a handle, which is hooked by a hoisting mechanism. The electric hoist of the hoisting mechanism lifts the ton bag onto the support rod of the feeding hopper. Then, the drive device of the cutting component drives the cutting blade to move along the guide rod, cutting a large opening at the bottom of the ton bag. At this time, the fly ash inside the ton bag falls into the feeding hopper and is discharged from the outlet of the feeding hopper through a spiral feeding mechanism. Under the conveying of another conveying mechanism, it enters the twin-shaft mixer for subsequent mixing processing. It is worth noting that during the discharge of the ton bag, because the fly ash accumulates in the feeding hopper, the ton bag is lifted by the hoisting mechanism to facilitate the complete discharge of the material inside the ton bag.
[0019] In this embodiment of the present invention, the cutting assembly 4 includes a guide rod 401 and a guide block 402 sleeved on the guide rod. The two ends of the guide rod are fixed to the inner walls on both sides of the feeding hopper. The guide block can move along the guide rod. A fixing seat 403 is fixed above the guide block. A cutting blade 404 is fixed on the fixing seat. The upper end of the cutting blade is slightly higher than the upper end of the support rod to facilitate cutting the bottom of the bag placed on the support rod, slicing the bottom of the bag, and allowing the material to fall into the feeding hopper from the slit.
[0020] The aforementioned cutting blade can be connected to the fixed base via the cutting blade holder 405, and the cutting blade holder and the fixed base are fixed together by bolts.
[0021] In this embodiment of the utility model, the fixed seat and the guide block are driven by the driving device 406 to move along the guide rod.
[0022] The driving device can be an electric cylinder. An installation bracket 407 is provided on the outside of the feeding bin. The electric cylinder is mounted on the installation bracket, and the output end of the electric cylinder passes through the inner wall of the feeding bin and is connected to the fixed base.
[0023] In this embodiment of the utility model, the feed hopper has a funnel-shaped cross section, and a vibration motor 5 is provided on the side of the feed hopper; the vibration motor here is the prior art, and through the vibration of the vibration motor, the fly ash in the feed hopper can fall into the screw feeding mechanism and be output outward.
[0024] The aforementioned feeding hopper includes front and rear plates 101 arranged in an inverted V-shape. A feeding hopper vertical plate 111 is fixed below the front and rear plates. A feeding hopper bottom plate 102 is closed at the bottom of the two feeding hopper vertical plates. Feed hopper side plates 103 are closed between the two ends of the front and rear plates and on both sides of the two feeding hopper vertical plates. A spiral feeding mechanism is located between the two feeding hopper vertical plates. A vibration motor can be installed on the outside of the front and rear plates of the feeding hopper.
[0025] In this embodiment of the utility model, the feed hopper is provided with side baffles 104, rear plate 105 and top plate 106 on both sides, rear and top respectively. The two side baffles, rear plate and top plate are integrated and form a cover to reduce the scattering of fly ash during the dumping process. The top plate is provided with a clearance groove 107 in the middle to avoid the hoisting mechanism.
[0026] In this embodiment of the utility model, a spiral feeding mechanism 6 is provided at the bottom of the feeding bin, the upper part of the spiral feeding mechanism is the feeding port, and the bottom side of the feeding bin is provided with a discharge port 108, that is, the discharge port is provided on the bottom plate of the feeding bin.
[0027] The aforementioned screw feeding mechanism is existing technology, which includes a screw motor, a screw shaft, and screw blades mounted on the screw shaft. The screw motor drives the screw shaft and screw blades to rotate, thereby conveying fly ash.
[0028] In this embodiment of the utility model, the hoisting mechanism 2 includes an I-beam 201 and an electric hoist 202. The electric hoist is existing technology. The I-beam can be fixed to the top wall. Electric hoist fixing plates 203 are provided on the upper sides of both sides of the electric hoist. Rotatable moving wheels 204 are provided on the inner side of the electric hoist fixing plates. Moving grooves 205 are provided on both sides of the I-beam. The moving wheels can move along the moving grooves. The telescopic end of the electric hoist is provided with a winding hoisting rope 206. A hook 207 is fixed on the winding hoisting rope.
[0029] The aforementioned hooks can be hooks with anti-disengagement clips found in existing technologies.
[0030] An electric mechanism may be provided on the outer side of one of the aforementioned moving wheels to drive the moving wheel to move along the moving groove; the electric mechanism may be a motor.
[0031] In this embodiment of the utility model, a dust suction pipe 7 is provided on the rear plate. A suction device, such as a suction pump, can be installed on the dust suction pipe. The suction end of the dust suction pipe is provided with a protective cover 701 with suction holes. By setting the dust suction pipe, the dust generated by dumping fly ash is sucked out, reducing the dust scattering from dumping.
[0032] In this embodiment of the utility model, a fixing block 109 is provided on the inner walls of both sides of the upper part of the feeding bin 1. The fixing block is provided with a fixing groove 110. The two ends of the support rod 3 are respectively placed in the fixing grooves on the corresponding sides. A positioning element 8 is provided on the outside of the fixing block for penetrating the fixing block and the support rod. The positioning element can be a bolt or a screw.
[0033] When installing the support rod, place both ends of the support rod into the fixing grooves on both sides, ensuring that the shape of both ends of the support rod matches the fixing grooves. Then, use positioning components to fix and connect the support rod and the fixing block together.
[0034] When the support rod is square, the fixing groove is set to be square to match the support rod; when the support rod has a circular cross-section, the fixing groove can also be set to be a matching circle.
[0035] In this embodiment of the utility model, a conveying mechanism 9 is provided in front of the feeding hopper; for example, the conveying mechanism can be a belt feeding mechanism, whose two ends can be connected between the feeding hopper and the storage area for ton bags filled with fly ash, so as to facilitate the conveying of the ton bags to the feeding hopper for processing. Since the ton bags are filled with fly ash and are relatively heavy, the conveying mechanism is used to facilitate the conveying.
[0036] Unless otherwise stated, if any of the technical solutions disclosed in this utility model discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any person skilled in the art should understand that the preferred numerical range is merely one among many feasible numerical values that has a more obvious or representative technical effect. Because there are many numerical values, it is impossible to list them all. Therefore, this utility model discloses only some numerical values to illustrate the technical solutions of this utility model. Furthermore, the numerical values listed above should not constitute a limitation on the scope of protection of this utility model.
[0037] If the terms "first" or "second" are used in this document to specify components, those skilled in the art should know that the use of "first" or "second" is merely for the purpose of distinguishing components in description, and unless otherwise stated, the above terms have no special meaning.
[0038] Meanwhile, if the present invention discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws), or a non-detachable fixed connection (e.g., riveting, welding). Of course, the mutually fixed connection can also be replaced by an integral structure (e.g., manufactured by casting process) (except where it is obviously impossible to use an integral forming process).
[0039] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.
[0040] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.
Claims
1. A fly ash feeding device for a hazardous waste feeding twin-shaft mixer, characterized in that, It includes a feeding hopper and a movable hoisting mechanism located above the feeding hopper. The opening of the feeding hopper is provided with multiple support rods spaced apart for placing the bag body. Between the two middle support rods, there is a cutting component for cutting the bottom of the bag body, so that the fly ash in the bag body can fall into the feeding hopper.
2. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 1, characterized in that, The cutting assembly includes a guide rod and a guide block sleeved on the guide rod. The guide block can move along the guide rod. A fixed seat is provided above the guide block, and a cutting blade is fixed on the fixed seat. The upper end of the cutting blade is slightly higher than the upper end of the support rod.
3. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 2, characterized in that, The fixed seat and guide block are driven by a driving device to move along the guide rod; the driving device is an electric cylinder, and a mounting bracket is provided on the outside of the feed hopper, and the electric cylinder is mounted on the mounting bracket.
4. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 1, characterized in that, The feed hopper has a funnel-shaped cross-section, and a vibration motor is installed on the side of the feed hopper.
5. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 1, characterized in that, The feed hopper is provided with side baffles, rear plates and top plates on both sides, rear and top respectively. The two side baffles, rear plates and top plates are integrated and form a cover. The top plate has a clearance groove in the middle to avoid the hoisting mechanism.
6. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 1, characterized in that, The bottom of the feeding hopper is equipped with a spiral feeding mechanism, with a feeding port above the spiral feeding mechanism and a discharge port on one side of the bottom of the feeding hopper.
7. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 1, characterized in that, The hoisting mechanism includes an I-beam and an electric hoist. The electric hoist has a fixed plate on both sides above it. The fixed plate has a moving wheel on its inner side. The I-beam has a moving groove on both sides. The moving wheel can move along the moving groove. The telescopic end of the electric hoist is equipped with a winding rope. A hook is fixed on the winding rope.
8. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 5, characterized in that, The rear panel is equipped with a suction pipe, and the suction end of the suction pipe is equipped with a protective cover with suction holes.
9. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 1, characterized in that, The upper inner walls of the feed hopper are provided with fixing blocks, and the fixing blocks are provided with fixing grooves. The two ends of the support rod are respectively placed in the fixing grooves on the corresponding sides. The outer side of the fixing blocks is provided with positioning components for penetrating the fixing blocks and the support rods.
10. The fly ash feeding device for a hazardous waste feeding twin-shaft mixer according to claim 1, characterized in that, A conveying mechanism is installed in front of the feeding hopper.