A low-temperature cold cathode and a device having the same

Abstract

The utility model relates to the field of film processing technology discloses a low temperature cold mechanism of taking off and the device with the mechanism, include: underframe, and install product loading mechanism, XY axial movement mechanism, product fixed tensioning mechanism and film storage box on underframe, product fixed tensioning mechanism sets up between product loading mechanism and film storage box, through the cooperation between product loading mechanism, XY axial movement mechanism, Z axial movement mechanism, product suction mechanism, ultrasonic wave material removal mechanism and product fixed tensioning mechanism, adopts automation module to replace traditional manual or semi -manual operation, and the processing efficiency is greatly promoted, avoids artificial operation error, and the symmetrical product suction mechanism and ultrasonic wave material removal mechanism can shorten the process link time, improve the unit time processing capacity, and each mechanism is independent and cooperates, can be adapted to different specifications products, and the compatibility is strong, to improve the production efficiency of product.

Description

Technical Field

[0001] This utility model relates to the field of film processing technology, specifically to a low-temperature cold stripping mechanism and a device having the mechanism. Background Technology

[0002] Microparticle films are a special composite material in which micron-sized functional particles (such as conductive gold balls, insulating spacers, magnetic powders, microcapsules, etc.) are precisely coated or embedded on the surface of a substrate film (such as PET, PI). Due to their unique structure, microparticle films play a key role in the fields of electronics, semiconductors, medical and precision manufacturing, and are often used as anisotropic conductive films (ACF), thermal interface materials (TIM), precision gaskets or microtransfer carriers.

[0003] In existing industrial production, the traditional methods for unloading, transferring, and storing film products mostly rely on manual operation or semi-automated single-machine equipment. Manual operation is not only inefficient and labor-intensive, but also prone to product scratches, contamination, or deformation due to improper operation, making it difficult to guarantee product quality consistency. Even with semi-automated equipment, each process unit often operates independently, lacking efficient linkage, requiring frequent manual intervention and material transfer, resulting in a slow overall production cycle and the inability to form continuous and efficient assembly line operations. Therefore, we need to propose a low-temperature cold stripping mechanism and a device with such a mechanism. Utility Model Content

[0004] The purpose of this utility model is to provide a low-temperature cold stripping mechanism and a device having the mechanism, which can seamlessly connect the processes of feeding, precise positioning, non-destructive stripping, and storage to form a complete closed-loop production system, thereby significantly improving production efficiency, product yield, and the level of intelligence in the production process, and solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for a low-temperature cold-release mechanism, comprising:

[0006] The base frame, and the product loading mechanism, XY axis moving mechanism, product fixing and tensioning mechanism and film storage box installed on the base frame. The product fixing and tensioning mechanism is located between the product loading mechanism and the film storage box. Two sets of Z axis moving mechanisms are symmetrically arranged at the upper end of the XY axis moving mechanism, and the two sets of Z axis moving mechanisms are equipped with product suction mechanisms to grab the product film.

[0007] Preferably, the product suction mechanism includes a mounting beam installed on one of the Z-axis moving mechanisms. A base plate is fixedly connected to the lower end of the mounting beam. Multiple sets of adjustable cylinders are arranged at equal angles on the upper surface of the base plate. Multiple sets of first pneumatic suction cups are arranged on the lower surface of the base plate. A second pneumatic suction cup is arranged on the piston end of each of the multiple sets of adjustable cylinders.

[0008] Preferably, the XY axis moving mechanism includes a stand fixed on the base frame, an X-axis linear module is mounted on the upper end of the stand, a Y-axis linear module is provided on the slide of the X-axis linear module, and a connecting frame for mounting two sets of Z-axis moving mechanisms is mounted on the slide of the Y-axis linear module.

[0009] Preferably, the product loading mechanism includes a loading linear module and multiple sets of product guide rods mounted on the base frame, and a product support seat for loading product films is mounted on the slide of the loading linear module, and the product support seat is disposed between the multiple sets of product guide rods.

[0010] Preferably, the product fixing and tensioning mechanism includes a processing table set on the base frame, a product frame for processing product films is installed on the processing table, tensioning modules for tensioning product films are provided on both sides of the product frame, and fixing mechanisms for fixing product clips are provided on the other two sides of the product frame.

[0011] Preferably, the tensioning module includes two sets of first servo motors and a tensioning plate, the tensioning plate is disposed at the drive end of the two sets of first servo motors, and an angle plate for clamping the product film is installed on the tensioning plate;

[0012] Preferably, the fixing mechanism includes a first fixing module and a second fixing module, the first fixing module being disposed below the second fixing module, and the second fixing module being inclined.

[0013] A low-temperature cold stripping mechanism is installed in the above-described device with a low-temperature cold stripping mechanism. The ultrasonic stripping mechanism includes an ultrasonic stripping module and a product transfer mechanism installed on another set of Z-axis moving mechanisms.

[0014] Preferably, the product transfer mechanism includes a lifting cylinder mounted on one of the Z-axis moving mechanisms, the piston end of the lifting cylinder is mounted with a square frame, and a third pneumatic suction cup is mounted at an equal angle on the lower surface of the square frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This utility model mainly utilizes the coordination between a product feeding mechanism, an XY-axis moving mechanism, a Z-axis moving mechanism, a product suction mechanism, an ultrasonic unloading mechanism, and a product fixing and tensioning mechanism. By adopting an automated module to replace traditional manual or semi-manual operation, it significantly improves processing efficiency and avoids human error. The symmetrically arranged product suction mechanism and ultrasonic unloading mechanism can shorten the process connection time and increase the throughput per unit time. At the same time, each mechanism works independently and collaboratively, which can adapt to different specifications of products and has strong compatibility, thereby improving the production efficiency of the products. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the product feeding mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the XY-axis moving mechanism and the Z-axis moving mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the product suction mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the ultrasonic deslagging module of this utility model;

[0022] Figure 6 This is a schematic diagram of the product fixing and tensioning mechanism of this utility model.

[0023] In the diagram: 10. Base frame; 20. Product loading mechanism; 201. Loading linear module; 202. Product support base; 203. Product guide rod; 30. XY axis moving mechanism; 301. Stand; 302. X-axis linear module; 303. Y-axis linear module; 304. Connecting frame; 40. Z-axis moving mechanism; 50. Product suction mechanism; 501. Mounting beam; 502. Base plate; 503. First pneumatic suction cup; 50 4. Adjustable distance cylinder; 505. Second pneumatic suction cup; 60. Ultrasonic unloading module; 70. Product transfer mechanism; 701. Lifting cylinder; 702. Square frame; 703. Third pneumatic suction cup; 80. Product fixing and tensioning mechanism; 801. First servo motor; 802. Tensioning plate; 803. Angle plate; 804. First fixing module; 805. Second fixing module; 806. Processing table; 807. Product frame; 90. Film storage box. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 This utility model provides a technical solution: a device for a low-temperature cold stripping mechanism, including a base frame 10 and a product feeding mechanism 20, an XY axis moving mechanism 30, a product fixing and tensioning mechanism 80, and a film storage box 90 installed on the base frame 10. The product fixing and tensioning mechanism 80 is disposed between the product feeding mechanism 20 and the film storage box 90. Two sets of Z axis moving mechanisms 40 are symmetrically arranged at the upper end of the XY axis moving mechanism 30, and a product suction mechanism 50 is provided on the two sets of Z axis moving mechanisms to grasp the product film.

[0026] The product suction mechanism 50 includes a mounting beam 501 mounted on one of the Z-axis moving mechanisms 40. The lower end of the mounting beam 501 is fixedly connected to a base plate 502. Multiple sets of adjustable cylinders 504 are arranged at equal angles on the upper surface of the base plate 502. Multiple sets of first pneumatic suction cups 503 are arranged on the lower surface of the base plate 502. The piston end of each of the multiple sets of adjustable cylinders 504 is provided with a second pneumatic suction cup 505.

[0027] Preferably, the adjustable cylinder 504 can flexibly adjust the position of the second pneumatic suction cup 505. Combined with the fixed first pneumatic suction cup 503, it can adapt to the suction needs of products of different specifications without the need to change the clamps, saving adjustment time. The structural design of the mounting beam 501 and the base plate 502 ensures that each component is firmly installed and improves the overall stability of the mechanism. The application of the first pneumatic suction cup 503 and the second pneumatic suction cup 505 can achieve gentle suction of products, avoid scratches on the product surface, and ensure product quality.

[0028] It is worth noting that the first pneumatic suction cup 503, the second pneumatic suction cup 505, and the third pneumatic suction cup 703 are all existing technologies and will not be described in detail here.

[0029] The XY axis moving mechanism 30 includes a stand 301 fixed on the base frame 10. An X-axis linear module 302 is installed on the upper end of the stand 301. A Y-axis linear module 303 is provided on the slide of the X-axis linear module 302. A connecting frame 304 for mounting two sets of Z-axis moving mechanisms 40 is installed on the slide of the Y-axis linear module 303.

[0030] Furthermore, the sliding table drives the connecting frame 304 and two sets of Z-axis moving mechanisms 40 to move precisely, realizing a wide range and high precision positioning of the product suction mechanism 50 and the ultrasonic stripping mechanism in the horizontal direction, meeting the transfer needs of products between different workstations such as loading, processing, and storage. The setting of the upright frame 301 ensures the stable installation of the X-axis linear module 302. The overall structure is compact, saving equipment space and improving space utilization.

[0031] The product loading mechanism 20 includes a loading linear module 201 and multiple sets of product guide rods 203 mounted on the base frame 10. The product support seat 202 for loading product films is mounted on the slide of the loading linear module 201 and is arranged between the multiple sets of product guide rods 203.

[0032] Specifically, the feeding linear module 201 drives the product support base 202 to move up and down, and works with the product guide rod 203 to guide and position the product film, ensuring accurate product feeding, avoiding product deviation from affecting subsequent processing, improving feeding stability and efficiency, and reducing the labor intensity of manual feeding.

[0033] It is worth noting that the drive structures in the product feeding mechanism 20, the XY axis moving mechanism 30, and the Z axis moving mechanism 40 are all linear modules. Linear modules are common knowledge in the prior art and will not be elaborated further.

[0034] The product fixing and tensioning mechanism 80 includes a processing table 806 set on the base frame 10, a product frame 807 for processing product films is installed on the processing table 806, tensioning modules for tensioning product films are provided on both sides of the product frame 807, and fixing mechanisms for fixing product clips are provided on the other two sides of the product frame 807.

[0035] Secondly, the processing table 806 of the product fixing and tensioning mechanism 80 provides a stable platform for product processing. The product frame 807 performs initial positioning of the product film. The tensioning modules on both sides can perform tensioning operations on the product film to ensure that the product is flat during processing and avoid affecting the stripping accuracy due to product wrinkles. In addition, the fixing mechanisms on both sides can further fix the product clamps to prevent the product from moving during processing, thereby improving processing stability and product qualification rate.

[0036] The tensioning module includes two sets of first servo motors 801 and a tensioning plate 802. The tensioning plate 802 is located at the drive end of the two sets of first servo motors 801, and an angle plate 803 for clamping the product film is installed on the tensioning plate 802.

[0037] The fixing mechanism includes a first fixing module 804 and a second fixing module 805. The first fixing module 804 is disposed below the second fixing module 805, and the second fixing module 805 is inclined.

[0038] It is worth noting that in the tensioning module, the first servo motor 801 drives the tensioning plate 802 and the corner plate 803 to move, thereby achieving precise tension control of the product film. The first servo motor 801 has a fast response speed and high control accuracy, and can adjust the tension according to product requirements to adapt to product films of different materials and thicknesses. In the fixing mechanism, the first fixing module 804 cooperates with the inclined second fixing module 805 to fix the product clamp from different directions, resulting in a more reliable fixing effect and preventing the product clamp from loosening. At the same time, the inclined design is suitable for products with specific structures, enhancing the adaptability of the mechanism.

[0039] A low-temperature cold stripping mechanism is installed in the above-described device with a low-temperature cold stripping mechanism. The ultrasonic stripping mechanism includes an ultrasonic stripping module 60 and a product transfer mechanism 70 installed on one of the Z-axis moving mechanisms 40.

[0040] The product transfer mechanism 70 includes a lifting cylinder 701 mounted on one of the Z-axis moving mechanisms 40. A square frame 702 is mounted on the piston end of the lifting cylinder 701, and a third pneumatic suction cup 703 is mounted at equal angles on the lower surface of the square frame 702.

[0041] Specifically, the lifting cylinder 701 drives the square frame 702 and the third pneumatic suction cup 703 to move up and down, which can precisely control the height of the third pneumatic suction cup 703 to ensure stable gripping of the product after unloading and prevent the product from falling or being damaged during the transfer process. The third pneumatic suction cup 703 is installed at equal angles to make the suction cup evenly stressed, further improving gripping stability, adapting to products of different sizes, and enhancing the practicality of the mechanism.

[0042] For example, the product film needs to be processed in a specific environment in the production workshop, and the temperature in the production workshop needs to be controlled between 23-28°C by professional equipment to avoid unstable component performance due to high temperature or embrittlement of materials due to low temperature.

[0043] Workflow: The manual places the product to be processed into the product feeding mechanism 20. After the product sensor provides feedback, the product feeding mechanism 20 automatically lifts and lowers. During the lifting and lowering process, the product guide rod 203 guides and positions the product. The feeding linear module 201 drives the product support base 202 to move up and down to complete the product feeding.

[0044] Next, the X-axis linear module 302 and Y-axis linear module 303 of the XY-axis moving mechanism 30 work together to drive the two sets of Z-axis moving mechanisms 40 to move through the connecting frame 304. The product suction mechanism 50 on one of the Z-axis moving mechanisms 40 uses the first pneumatic suction cup 503 and the second pneumatic suction cup 505, whose position can be adjusted by the adjustable cylinder 504, to pick up the product film on the product support 202. At the same time, the ultrasonic stripping mechanism picks up the product in the product frame 807.

[0045] Subsequently, the XY axis moving mechanism 30 transfers the product film into the product frame 807 of the product fixing and tensioning mechanism 80. The tensioning modules on both sides of the product fixing and tensioning mechanism 80 drive the tensioning plate 802 and the corner plate 803 to move through the first servo motor 801 to tension the product film. In addition, the first fixing module 804 on both sides and the inclined second fixing module 805 fix the product clips.

[0046] When the product suction mechanism 50 puts the product film into the product frame 807, the ultrasonic stripping mechanism starts to work, and the ultrasonic stripping module 60 performs the stripping operation, causing the detached product to fall into the storage box.

[0047] Finally, the XY axis moving mechanism 30 drives the product suction mechanism 50 and the ultrasonic descrambling mechanism back to the loading position and above the product frame 807, ready for the next material removal. The process is repeated in the same cycle to achieve automated low-temperature cold descrambling of the product.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device with a low-temperature cooling and desiccation mechanism, characterized in that, include: The base frame (10) includes a product loading mechanism (20), an XY axis moving mechanism (30), a product fixing and tensioning mechanism (80), and a film storage box (90) mounted on the base frame (10). The product fixing and tensioning mechanism (80) is located between the product loading mechanism (20) and the film storage box (90). Two sets of Z axis moving mechanisms (40) are symmetrically arranged on the upper end of the XY axis moving mechanism (30). One set of Z axis moving mechanisms (40) is equipped with a product suction mechanism (50) to grip the product film.

2. The device with a low-temperature cooling and desiccation mechanism according to claim 1, characterized in that: The product suction mechanism (50) includes a mounting beam (501) mounted on one of the Z-axis moving mechanisms (40). The lower end of the mounting beam (501) is fixedly connected to a base plate (502). Multiple sets of adjustable cylinders (504) are arranged at equal angles on the upper surface of the base plate (502). Multiple sets of first pneumatic suction cups (503) are arranged on the lower surface of the base plate (502). The piston ends of the multiple sets of adjustable cylinders (504) are all provided with second pneumatic suction cups (505).

3. The device with a low-temperature cooling and desiccation mechanism according to claim 2, characterized in that: The XY axis moving mechanism (30) includes a stand (301) fixed on the base frame (10). An X-axis linear module (302) is installed on the upper end of the stand (301). A Y-axis linear module (303) is provided on the slide of the X-axis linear module (302). A connecting frame (304) for installing two sets of Z-axis moving mechanisms (40) is installed on the slide of the Y-axis linear module (303).

4. The device with a low-temperature cooling and desiccation mechanism according to claim 3, characterized in that: The product loading mechanism (20) includes a loading linear module (201) and multiple sets of product guide rods (203) mounted on the base frame (10). The loading linear module (201) has a product support seat (202) for loading product films mounted on its slide table. The product support seat (202) is arranged between the multiple sets of product guide rods (203).

5. The device with a low-temperature cooling and desiccation mechanism according to claim 4, characterized in that: The product fixing and tensioning mechanism (80) includes a processing table (806) set on the base frame (10), a product frame (807) for processing product films is installed on the processing table (806), tensioning modules for tensioning product films are provided on both sides of the product frame (807), and fixing mechanisms for fixing product clips are provided on the other two sides of the product frame (807).

6. The apparatus with a low-temperature cooling and desiccation mechanism according to claim 5, characterized in that: The tensioning module includes two sets of first servo motors (801) and a tensioning plate (802). The tensioning plate (802) is located at the drive end of the two sets of first servo motors (801), and a corner plate (803) for clamping the product film is installed on the tensioning plate (802).

7. The device with a low-temperature cooling and desiccation mechanism according to claim 6, characterized in that: The fixing mechanism includes a first fixing module (804) and a second fixing module (805). The first fixing module (804) is disposed below the second fixing module (805), and the second fixing module (805) is inclined.

8. A cryogenic cold-release mechanism, installed in the apparatus with a cryogenic cold-release mechanism as described in any one of claims 1-7, characterized in that: It also includes an ultrasonic stripping mechanism, which includes an ultrasonic stripping module (60) and a product transfer mechanism (70) mounted on one of the Z-axis moving mechanisms (40).

9. A low-temperature cold-release mechanism according to claim 8, characterized in that: The product transfer mechanism (70) includes a lifting cylinder (701) mounted on one of the Z-axis moving mechanisms (40). The piston end of the lifting cylinder (701) is equipped with a square frame (702), and a third pneumatic suction cup (703) is mounted at an equal angle on the lower surface of the square frame (702).

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