A modified asphalt waterproof coiled material production winding device
Patent Information
- Application Number
- CN202521468777.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-14
AI Technical Summary
[0005]本实用新型的目的在于提供一种改性沥青防水卷材生产用收卷装置,以解决了上述背景技术中提出在拆装收卷辊时需要将生产线停机,影响生产效率的问题
该改性沥青防水卷材生产用收卷装置,通过主伺服电机和转动组件的设置,将十字插头插入插接管内,将转动盘置于固定架上,安装限位块对收卷辊限位,当收卷辊收卷完成后,主伺服电机带动转动组件转动,切换新的收卷辊进行收卷,与此同时,人员取下收卷完成的收卷辊,再安装新的收卷辊,减少了收卷辊的安装、更换占用的停机时间,提高了防水卷材的生产效率。
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Figure CN224831404U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waterproof membrane production technology, specifically a winding device for producing modified bitumen waterproof membrane. Background Technology
[0002] Modified bitumen waterproof membrane is a high-performance waterproof material with bitumen as the main component, whose performance is improved by adding polymers or other modifiers. It is widely used for waterproofing and damp-proofing in building roofs, basements, tunnels, and other projects. During the production process of modified bitumen waterproof membrane, winding rollers are required to wind the membrane.
[0003] Utility model patent CN218370732U discloses a winding device for a modified bitumen waterproof membrane production line. This winding device facilitates the winding of the modified bitumen waterproof membrane along the conveyor belt, reducing stretching of the modified bitumen waterproof membrane during winding and minimizing deformation that could lead to uneven thickness. Furthermore, the device features a clamping mechanism to secure the modified bitumen waterproof membrane to the winding roller. It is easy to use and has a simple structure.
[0004] However, the winding device used in this modified bitumen waterproof membrane production line requires the installation of winding rollers during production, followed by winding of the waterproof membrane. After winding is completed, the winding rollers are removed and new winding rollers are installed. The production line needs to be stopped when the winding rollers are removed and installed, which affects production efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a winding device for the production of modified bitumen waterproof membrane, which solves the problem mentioned in the background art that the production line needs to be stopped when disassembling and assembling the winding roller, thus affecting production efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a winding device for producing modified bitumen waterproof membrane, comprising a mounting frame, and further comprising: a main servo motor disposed on one side of the mounting frame, wherein a rotating component is fixedly disposed at the output end of the main servo motor, and a fixing frame is fixedly disposed on the surface of the rotating component; a docking component disposed at one end of the fixing frame, wherein a cross plug is inserted into the docking component, and a winding roller is fixedly disposed at one end of the cross plug; a side frame disposed on one side of the fixing frame, wherein a pressing mechanism is fixedly installed on the surface of the side frame, and a pressing roller is rotatably disposed inside the pressing mechanism; a cutting frame is fixedly disposed on the side of the fixing frame away from the side frame, and a cutting mechanism is fixedly installed on the top surface of the cutting frame.
[0007] As a preferred embodiment of this utility model, the cutting mechanism includes an electric push rod and a cutting blade. The electric push rod is fixedly installed on the top surface of the cutting frame, and the cutting blade is fixedly installed at the output end of the electric push rod. The cutting mechanism is used to cut waterproof rolls.
[0008] As a preferred embodiment of this utility model, the rotating assembly includes a rotating shaft and connecting blocks. The rotating shaft is fixedly mounted on the output end of the main servo motor, and the connecting blocks are a plurality of groups arranged in a circular array and fixedly mounted on the surface of the rotating shaft. The rotating assembly is used to switch the take-up roller.
[0009] As a preferred technical solution of this utility model, the pressing mechanism includes a hydraulic rod and a pressing frame. The hydraulic rod is fixedly installed on the surface of the side frame, and the pressing frame is fixedly set at the output end of the hydraulic rod. The pressing mechanism is used to drive the pressing roller to press the waterproof membrane.
[0010] As a preferred technical solution of this utility model, a limiting block is fixedly installed on one side of the top surface of the fixing frame. Both the top surfaces of the fixing frame and the limiting block are provided with connecting screw holes. A connecting stud is passed through the internal thread of the connecting screw hole. The connecting stud is used to connect the limiting block and the fixing frame.
[0011] As a preferred technical solution of this utility model, both the fixing frame and the limiting block are provided with rotating half holes. A rotating disk is fixedly provided at the end of the take-up roller away from the cross plug. The rotating disk is rotatably disposed inside the rotating half hole, which facilitates the rotation of the take-up roller.
[0012] As a preferred technical solution of this utility model, the docking assembly includes a secondary servo motor and a connector. The secondary servo motor is fixedly installed on one side of the fixing frame, and the connector is fixedly installed at the output end of the secondary servo motor. The connector has a slot inside that is compatible with the cross plug. The docking assembly facilitates the docking and installation of the take-up roller.
[0013] As a preferred embodiment of this utility model, the number of fixed frames and winding rollers are three sets, and the three sets of fixed frames and winding rollers are arranged in a circular array. The winding rollers are used to wind up the waterproof membrane.
[0014] Compared with the prior art, this utility model provides a winding device for the production of modified bitumen waterproof membrane, which has the following beneficial effects: This modified bitumen waterproof membrane production winding device, through the setting of a main servo motor and a rotating component, inserts a cross plug into the insertion tube, places the rotating disk on the fixed frame, and installs a limit block to limit the winding roller. After the winding roller finishes winding, the main servo motor drives the rotating component to rotate, switching to a new winding roller for winding. At the same time, the personnel remove the wound winding roller and install a new winding roller, reducing the downtime occupied by the installation and replacement of the winding roller and improving the production efficiency of waterproof membrane.
[0015] This modified bitumen waterproof membrane production winding device, through the setting of pressure rollers and cutting mechanism, opens the hydraulic rod, drives the pressure frame and pressure rollers to press the waterproof membrane against the winding rollers, so that the waterproof membrane is tightly wound, avoiding looseness that affects the appearance and is not easy to loosen. Then, the electric push rod is opened, which drives the cutting knife to cut the waterproof membrane, so that the next set of winding rollers can continue to wind it, thus improving functionality. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rotating component structure of this utility model; Figure 3 This is a schematic diagram of the main servo motor structure of this utility model; Figure 4 This is a schematic diagram of the cutting mechanism of this utility model; Figure 5 This is a schematic diagram of the winding roller structure of this utility model.
[0017] In the diagram: 1. Mounting frame; 2. Main servo motor; 3. Rotating assembly; 301. Rotating shaft; 302. Connecting block; 4. Fixing frame; 5. Docking assembly; 501. Secondary servo motor; 502. Connecting pipe; 6. Cross plug; 7. Take-up roller; 8. Side frame; 9. Pressing mechanism; 901. Hydraulic rod; 902. Pressing frame; 10. Pressing roller; 11. Cutting frame; 12. Cutting mechanism; 1201. Electric push rod; 1202. Cutting blade; 13. Limiting block; 14. Rotating disk. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-5This utility model discloses a winding device for producing modified bitumen waterproof membrane, including a mounting frame 1 and a main servo motor 2 set on one side of the mounting frame 1. The output end of the main servo motor 2 is fixedly equipped with a rotating component 3. By setting the main servo motor 2 and the rotating component 3, the cross plug 6 is inserted into the insertion tube 502, the rotating disk 14 is placed on the fixed frame 4, and the limiting block 13 is installed to limit the winding roller 7. When the winding roller 7 is finished winding, the main servo motor 2 drives the rotating component 3 to rotate, and a new winding roller 7 is switched for winding. At the same time, the personnel remove the wound winding roller 7 and then install a new winding roller 7, which reduces the downtime occupied by the installation and replacement of the winding roller 7 and improves the production efficiency of waterproof membrane. A fixed frame 4 is fixedly mounted on the surface of the rotating component 3; a docking component 5 is mounted on one end of the fixed frame 4, and a cross plug 6 is inserted into the docking component 5. A take-up roller 7 is fixedly mounted on one end of the cross plug 6; a side frame 8 is mounted on one side of the fixed frame 4, and a pressing mechanism 9 is fixedly mounted on the surface of the side frame 8. A pressing roller 10 is rotatably mounted inside the pressing mechanism 9; a cutting frame 11 is fixedly mounted on the side of the fixed frame 4 away from the side frame 8, and a cutting mechanism 12 is fixedly mounted on the top surface of the cutting frame 11. By setting up the pressing roller 10 and the cutting mechanism 12, the hydraulic rod 901 is opened, which drives the pressing frame 902 and the pressing roller 10 to press the waterproof membrane against the take-up roller 7, so that the waterproof membrane is tightly rolled up, avoiding looseness that affects the appearance and is not easy to loosen. Then, the electric push rod 1201 is opened, which drives the cutting blade 1202 to cut the waterproof membrane, so that the next set of take-up rollers 7 can continue to roll it up, thus improving functionality.
[0020] Specifically, the cutting mechanism 12 includes an electric push rod 1201 and a cutting blade 1202. The electric push rod 1201 is fixedly installed on the top surface of the cutting frame 11, and the cutting blade 1202 is fixedly installed at the output end of the electric push rod 1201.
[0021] In this embodiment, the electric push rod 1201 is turned on, which drives the cutting blade 1202 to cut the waterproof membrane, so that the next set of winding rollers 7 can continue to wind it up.
[0022] Specifically, the rotating component 3 includes a rotating shaft 301 and connecting blocks 302. The rotating shaft 301 is fixedly mounted on the output end of the main servo motor 2, and the connecting blocks 302 are a number of groups arranged in a ring array and fixedly mounted on the surface of the rotating shaft 301.
[0023] In this embodiment, the main servo motor 2 drives the rotating shaft 301 and the connecting block 302 to rotate, and switches different winding rollers 7 for winding.
[0024] Specifically, the pressing mechanism 9 includes a hydraulic rod 901 and a pressing frame 902. The hydraulic rod 901 is fixedly installed on the surface of the side frame 8, and the pressing frame 902 is fixedly installed at the output end of the hydraulic rod 901.
[0025] In this embodiment, the hydraulic rod 901 is opened, which drives the pressure frame 902 and the pressure roller 10 to press the waterproof membrane against the winding roller 7, so that the waterproof membrane is tightly wound.
[0026] Specifically, a limiting block 13 is fixedly installed on one side of the top surface of the fixing frame 4. Both the top surfaces of the fixing frame 4 and the limiting block 13 are provided with connecting screw holes, and connecting studs are passed through the internal threads of the connecting screw holes.
[0027] In this embodiment, the limiting block 13 is used to limit the winding roller 7.
[0028] Specifically, both the fixed frame 4 and the limiting block 13 have a rotating half-hole inside. The end of the take-up roller 7 away from the cross plug 6 is fixedly provided with a rotating disk 14, which is rotatably disposed inside the rotating half-hole.
[0029] In this embodiment, rotating the half-hole facilitates the rotation of the rotating disk 14.
[0030] Specifically, the docking component 5 includes a secondary servo motor 501 and a connector 502. The secondary servo motor 501 is fixedly installed on one side of the mounting bracket 4, and the connector 502 is fixedly installed at the output end of the secondary servo motor 501. The connector 502 has a slot inside that is compatible with the cross plug 6.
[0031] In this embodiment, the cross plug 6 is inserted into the insertion tube 502, the rotating disk 14 is placed on the fixed frame 4, and the limiting block 13 is installed to limit the winding roller 7.
[0032] Specifically, there are three sets of fixed frames 4 and three sets of take-up rollers 7, which are arranged in a circular array.
[0033] In this embodiment, the fixing frame 4 is used to install the take-up roller 7.
[0034] The working principle and usage process of this utility model are as follows: First, insert the cross plug 6 into the insertion tube 502, place the rotating disk 14 on the fixed frame 4, and install the limiting block 13 to limit the winding roller 7. Then, open the hydraulic rod 901, which drives the pressure frame 902 and the pressure roller 10 to press the waterproof membrane against the winding roller 7, so that the waterproof membrane is tightly wound, avoiding looseness that affects the appearance and also preventing it from easily coming loose; Then, the electric push rod 1201 is turned on, which drives the cutting blade 1202 to cut the waterproof membrane, making it easier for the next set of winding rollers 7 to continue winding, thus improving functionality; Afterwards, once the take-up roller 7 has finished winding, the main servo motor 2 drives the rotating component 3 to rotate, switching to a new take-up roller 7 for winding. At the same time, personnel remove the finished take-up roller 7 and install the new take-up roller 7, reducing downtime for the installation and replacement of the take-up roller 7 and improving the production efficiency of waterproof membrane.
[0035] In summary, the winding device for producing modified bitumen waterproof membrane involves inserting the cross plug 6 into the insertion tube 502, placing the rotating disk 14 on the fixed frame 4, installing the limit block 13 to limit the winding roller 7, opening the hydraulic rod 901 to drive the pressing frame 902 and the pressing roller 10 to press the waterproof membrane onto the winding roller 7, opening the electric push rod 1201 to drive the cutting blade 1202 to cut the waterproof membrane, and when the winding roller 7 has finished winding, the main servo motor 2 drives the rotating component 3 to rotate, switching to a new winding roller 7 for winding. At the same time, the personnel remove the wound winding roller 7 and install a new winding roller 7.
[0036] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A winding device for producing modified bitumen waterproof membrane, comprising a mounting frame (1), characterized in that, Also includes: A main servo motor (2) is installed on one side of the mounting bracket (1). A rotating component (3) is fixedly installed at the output end of the main servo motor (2). A fixing bracket (4) is fixedly installed on the surface of the rotating component (3). A docking assembly (5) is provided at one end of the fixed frame (4). A cross plug (6) is inserted inside the docking assembly (5). A take-up roller (7) is fixedly provided at one end of the cross plug (6). A side frame (8) is set on one side of the fixed frame (4). A pressing mechanism (9) is fixedly installed on the surface of the side frame (8). A pressing roller (10) is rotatably installed inside the pressing mechanism (9). A cutting frame (11) is fixedly installed on the side of the fixed frame (4) away from the side frame (8). A cutting mechanism (12) is fixedly installed on the top surface of the cutting frame (11).
2. The winding device for producing modified bitumen waterproof membrane according to claim 1, characterized in that: The cutting mechanism (12) includes an electric push rod (1201) and a cutting blade (1202). The electric push rod (1201) is fixedly installed on the top surface of the cutting frame (11), and the cutting blade (1202) is fixedly installed at the output end of the electric push rod (1201).
3. The winding device for producing modified bitumen waterproof membrane according to claim 1, characterized in that: The rotating assembly (3) includes a rotating shaft (301) and connecting blocks (302). The rotating shaft (301) is fixedly installed at the output end of the main servo motor (2). The connecting blocks (302) are a number of groups and are fixedly installed on the surface of the rotating shaft (301) in a ring array.
4. The winding device for producing modified bitumen waterproof membrane according to claim 1, characterized in that: The pressing mechanism (9) includes a hydraulic rod (901) and a pressing frame (902). The hydraulic rod (901) is fixedly installed on the surface of the side frame (8), and the pressing frame (902) is fixedly installed at the output end of the hydraulic rod (901).
5. A winding device for producing modified bitumen waterproof membrane according to claim 1, characterized in that: A limiting block (13) is fixedly installed on one side of the top surface of the fixing frame (4). Both the top surfaces of the fixing frame (4) and the limiting block (13) are provided with connecting screw holes, and the internal threads of the connecting screw holes are penetrated by connecting studs.
6. A winding device for producing modified bitumen waterproof membrane according to claim 5, characterized in that: The fixed frame (4) and the limiting block (13) are both provided with rotating half holes. The winding roller (7) is fixedly provided with a rotating disk (14) at the end away from the cross plug (6). The rotating disk (14) is rotatably provided inside the rotating half hole.
7. A winding device for producing modified bitumen waterproof membrane according to claim 1, characterized in that: The docking assembly (5) includes a secondary servo motor (501) and a connector (502). The secondary servo motor (501) is fixedly installed on one side of the mounting bracket (4), and the connector (502) is fixedly installed at the output end of the secondary servo motor (501). The connector (502) has a slot inside that is compatible with the cross plug (6).
8. A winding device for producing modified bitumen waterproof membrane according to claim 1, characterized in that: The number of fixed frames (4) and take-up rollers (7) are three sets, and the three sets of fixed frames (4) and take-up rollers (7) are arranged in a ring array.
Citation Information
Patent Citations
Winding device for modified asphalt waterproof coiled material production line
CN218370732U