Cloth winding and conveying device of a dyeing setting machine

Abstract

The application relates to the technical field of cloth winding and conveying, in particular to a cloth winding and conveying device of a dyeing setting machine. The cloth winding and conveying device of the dyeing setting machine comprises a rack and a cloth conveying forklift, an inflatable winding roller is rotationally arranged on the rack, the inflatable winding roller is inflatable, one end of the inflatable winding roller is detachable, and the cloth conveying forklift is used for receiving the cloth wound on the inflatable winding roller. The application has the following effects: through the inflation and deflation functions of the inflatable winding roller, the inflation can guarantee the stable winding tension of the cloth, the cloth is prevented from being loose and wrinkled, the inflatable winding roller can be quickly separated from the cloth after deflation, the detachable structure of one end of the winding roller is matched, the cloth conveying forklift can directly receive the wound cloth, the cloth conveying work after the cloth winding is completed is facilitated, the labor cost is reduced, and the cloth quality is guaranteed.

Description

Technical Field

[0001] This application relates to the technical field of fabric winding and transportation, and in particular to a fabric winding and transportation device for a dyeing and setting machine. Background Technology

[0002] In the textile printing and dyeing industry, the dyeing and setting machine is a key piece of equipment in the research and development of integrated energy-saving technology for dyeing and setting of woven and combed fabrics. Its fabric winding and transportation process has a significant impact on production efficiency and product quality. With the continuous development of the textile industry, the requirements for automation, efficiency, and stability in fabric winding and transportation are also increasing.

[0003] In the existing process of fabric winding and transportation in dyeing and setting machines, the common method is to use a solid roller to wind up the fabric. After the fabric is wound up, it is transported together with the roller. However, the solid roller increases the weight, making it inconvenient to transport. Alternatively, after the fabric is wound up, it is manually removed from the roller before transport. However, the wound fabric is tightly attached to the roller, and it needs to be manually peeled off or pried with tools when unloading. This not only consumes a lot of manpower, but manual operation can also easily cause the fabric to wrinkle and deform, affecting the quality of the fabric. Utility Model Content

[0004] To facilitate fabric handling after winding, reduce labor costs, and ensure fabric quality, this application provides a fabric winding and transport device for a dyeing and setting machine.

[0005] This application provides a fabric winding and transporting device for a dyeing and setting machine, which adopts the following technical solution: it includes a frame and a fabric transport forklift. An inflatable winding roller is rotatably mounted on the frame. The gas inside the inflatable winding roller can be inflated and released. One end of the inflatable winding roller is detachable. The fabric transport forklift is used to receive the fabric wound on the inflatable winding roller.

[0006] By adopting the above technical solution, the inflation and deflation function of the inflatable take-up roller ensures stable fabric tension during winding, preventing the fabric from becoming loose and wrinkled. After deflation, it can quickly separate from the fabric. Combined with the detachable structure at one end of the inflatable take-up roller, the fabric transport forklift can directly pick up the wound fabric, effectively replacing manual handling. This not only facilitates the handling of the fabric after winding, reducing labor costs and ensuring fabric quality, but also achieves efficient connection between fabric winding and transportation, greatly improving overall work efficiency.

[0007] Preferably, the inflatable take-up roller includes an airbag reel and a rotating connecting disc. A driving component is provided on the frame. The driving component is used to drive the rotating connecting disc and the airbag reel to rotate synchronously. The rotating connecting disc and the airbag reel are detachably connected. The airbag reel is reciprocally slidably connected to the frame along the axial direction of the airbag reel.

[0008] By adopting the above technical solution, the rotating connecting plate and the airbag roller are driven to rotate synchronously by the driving component, ensuring that the fabric winding process is uniform and stable, and avoiding fabric tension fluctuations caused by uneven rotation speed. The detachable connection between the rotating connecting plate and the airbag roller, combined with the axially positionable reciprocating sliding design of the airbag roller, simplifies the installation and disassembly process of the inflatable winding roller, and improves the adaptability and ease of operation of the equipment.

[0009] Preferably, a connecting ring is coaxially provided at one end of the airbag roll near the rotating connecting disc, and the rotating connecting disc is used to be embedded in the inner ring of the connecting ring. The rotating connecting disc and the connecting ring are relatively fixed by a limiting member.

[0010] By adopting the above technical solution, the rotating connecting disc is embedded in the inner ring of the connecting ring, and the airbag roll and the rotating connecting disc are relatively fixed by the limiting component, which reduces the probability of relative displacement during the winding process and ensures stable power transmission. At the same time, the coaxial connection method ensures that the fabric is evenly stressed during winding, improves the winding flatness, and facilitates the quick assembly and disassembly of the rotating connecting disc and the airbag roll.

[0011] Preferably, the peripheral wall of the rotating connecting disk has a groove for the limiting member to be partially embedded in the radial direction of the rotating connecting disk, and the inner wall of the connecting ring has a limiting groove for the limiting member to slide and be embedded in the radial direction of the rotating connecting disk. When the rotating connecting disk is embedded in the connecting ring, the limiting member slides and is embedded in the limiting groove. The rotating connecting disk is provided with an adjusting member for making the limiting member fully embedded in the groove.

[0012] By adopting the above technical solution, when the rotating connecting disc is embedded in the connecting ring, the limiting component can slide and be embedded in the limiting groove to achieve quick fixation, ensuring the structural stability during winding; while the adjusting component on the rotating connecting disc can make the limiting component completely retract into the groove, conveniently releasing the fixation between the two, shortening the disassembly and assembly time of the winding roller, and effectively improving the roll changing efficiency of the equipment.

[0013] Preferably, the limiting member includes a limiting sliding block and a limiting spring. One end of the limiting spring is connected to the bottom of the groove, and the other end of the limiting spring is connected to the limiting sliding block. The limiting sliding block is partially embedded in the groove and is used to be embedded in the limiting groove.

[0014] By adopting the above technical solution, the limiting spring provides a continuous elastic force to the limiting sliding block, which can ensure that the limiting sliding block is stably embedded in the limiting groove, avoids accidental disconnection of the connection due to vibration and other factors during the winding process, and enhances the stability of the connection fixation.

[0015] Preferably, one end of the adjusting member is perpendicularly connected to the limiting sliding block, and an adjusting groove is provided on the end face of the rotating connecting disk away from the airbag roll for the adjusting member to pass through. The adjusting groove is connected to the embedded groove, and the length direction of the adjusting groove is radially opened along the rotating connecting disk. The adjusting member slides along the length direction of the adjusting groove to adjust the position of the limiting sliding block.

[0016] By adopting the above technical solution, the extension and retraction of the limit sliding block can be precisely controlled by directly manipulating the adjusting component. The clear length direction of the adjusting groove limits the adjustment stroke, effectively avoiding over- or under-limiting situations.

[0017] Preferably, the fabric transport forklift is equipped with a fabric support bracket, the height of which is adjustable, and a clamping element is provided on the fabric support bracket for clamping the fabric on both sides.

[0018] By adopting the above technical solution, the fabric carrier adopts a height-adjustable design, which can accurately match the unloading height of the inflatable take-up roller. The clamping parts on the fabric carrier can clamp and fix the fabric from both sides, effectively preventing the fabric from loosening and shifting during the transfer process, thus improving the stability and safety of the fabric transfer process.

[0019] Preferably, the fabric carrier has a negative pressure cavity inside, and a plurality of negative pressure holes are formed on the upper surface of the fabric carrier. The plurality of negative pressure holes are all connected to the negative pressure cavity, and the plurality of negative pressure holes are evenly distributed on the fabric carrier to form a negative pressure area, which is used to adsorb fabric labels.

[0020] By adopting the above technical solution, the negative pressure chamber opened in the fabric carrier is connected to multiple negative pressure holes evenly distributed on the upper surface to form a stable negative pressure zone. The label position is fixed by gentle adsorption force, and the label is attached to one side of the fabric roll while receiving the fabric. At the same time, the negative pressure adsorption method will not damage the fabric itself. In conjunction with the clamping parts, it further ensures the overall stability of the fabric transfer.

[0021] In summary, this application includes at least one of the following beneficial technical effects: 1. It achieves seamless integration of winding and transportation, significantly reducing manual labor intensity and improving overall operational efficiency; 2. Effectively prevents fabric from becoming loose or shifting during transport, improving the stability and safety of the fabric transport process; 3. Effectively ensured the neatness of fabric winding and the integrity of labels, thus improving product processing quality. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2This is a cross-sectional schematic diagram of a portion of the structure of this application; Figure 3 yes Figure 2 A magnified view of part A in the middle; Figure 4 This is an exploded view of a portion of the structure of this application; Figure 5 This is a cross-sectional schematic diagram of a portion of the structure of this application.

[0023] Explanation of reference numerals in the attached drawings: 110, frame; 111, sliding seat; 112, mounting base; 113, hydraulic cylinder; 114, drive component; 115, air pipe; 116, air pump; 120, fabric transport forklift; 121, fabric carrier bracket; 122, rubber protective pad; 123, lifting mechanism; 124, negative pressure chamber; 125, negative pressure hole; 126, vacuum pump; 130, inflatable take-up roller; 131, airbag roller; 132, rotating connecting plate; 140, connecting ring; 141, limiting groove; 150, limiting component; 151, limiting sliding block; 152, limiting spring; 153, groove; 154, adjusting groove; 155, adjusting component; 160, clamping component; 161, electric push rod; 162, clamping plate. Detailed Implementation

[0024] The present application will be further described in detail below with reference to the accompanying drawings.

[0025] refer to Figures 1-5 A fabric winding and transporting device for a dyeing and setting machine includes a frame 110 and a fabric transport forklift 120. An inflatable winding roller 130 is rotatably mounted on the frame 110. The gas inside the inflatable winding roller 130 can be inflated and deflated. The inflatable winding roller 130 and the fabric transport forklift 120 work together to complete the winding, unloading and transfer of fabric. Two sets of mounting seats 112 are provided on the frame 110 for mounting the inflatable winding roller 130. One end of the inflatable winding roller 130 is detachable. The fabric transport forklift 120 is used to receive the fabric wound on the inflatable winding roller 130. The fabric transport forklift 120 is electrically driven, equipped with steerable wheels, and is flexible in operation. The load-bearing capacity of the fabric transport forklift 120 is adapted to fabric rolls of different weights.

[0026] The inflation and deflation function of the inflatable take-up roller 130 ensures stable fabric tension during winding, preventing the fabric from becoming loose and wrinkled. After deflation, it can quickly separate from the fabric. Combined with the detachable structure at one end of the inflatable take-up roller 130, the fabric transport forklift 120 can directly pick up the wound fabric, effectively replacing manual handling. This not only facilitates the handling of the fabric after winding, reducing labor costs and ensuring fabric quality, but also achieves efficient connection between fabric winding and transportation, greatly improving overall work efficiency.

[0027] The inflatable take-up roller 130 is the core component for achieving stable winding and convenient unloading. It includes an airbag roller 131 and a rotating connecting plate 132, which are detachably connected. The airbag roller 131 can slide and be positioned axially. In this embodiment, a sliding seat 111 is also provided on the frame 110. The airbag roller 131 is mounted on the sliding seat 111 via bearings. A hydraulic cylinder 113 is provided on one of the mounting seats 112. The piston rod of the hydraulic cylinder 113 is vertically connected to the sliding seat 111, driving the sliding seat 111 and the airbag roller 131 to move along the airbag. The roll 131 slides axially, and the rotating connecting plate 132 is set on another mounting base 112. The rotating connecting plate 132 is a disc-shaped steel structure, and the other mounting base 112 is provided with a driving component 114. The driving component 114 is used to drive the rotating connecting plate 132 and the airbag roll 131 to rotate synchronously. The rotating connecting plate 132 has a shaft hole at its center and is connected to the output shaft of the driving component 114 through a flat key. In this embodiment, the driving component 114 is a servo motor with a power of 1.5kW and a speed that can be steplessly adjusted within the range of 50-200r / min to ensure that the winding speed matches the output speed of the dyeing and setting machine.

[0028] Specifically, the airbag roll 131 adopts a double-layer structure design. The outer layer is made of wear-resistant rubber with anti-slip texture on the surface, which can increase the friction with the fabric and prevent the fabric from slipping when rolling. The inner layer is a high-strength fiber woven layer, which improves the pressure resistance of the airbag roll 131 and prevents deformation after inflation. An air valve is set at one end of the airbag roll 131. The air valve is connected to an external air pump 116 through an air pipe 115, which can accurately control the air pressure inside the airbag roll 131 to meet the winding tension requirements of fabrics of different thicknesses.

[0029] A connecting ring 140 is coaxially arranged at one end of the airbag roll 131 near the rotating connecting plate 132. The rotating connecting plate 132 is used to be embedded in the inner ring of the connecting ring 140. The connecting ring 140 is a ring-shaped steel structure, and the inner ring diameter is adapted to the outer diameter of the rotating connecting plate 132 to ensure that the rotating connecting plate 132 can be tightly embedded therein. The rotating connecting plate 132 and the connecting ring 140 are relatively fixed by limiting members 150. In this embodiment, a total of four sets of limiting members 150 are provided. Correspondingly, four limiting grooves 141 are symmetrically opened radially on the inner wall of the connecting ring 140 to cooperate with the limiting members 150 on the rotating connecting plate 132 to achieve fixation. When the rotating connecting plate 132 is embedded in the connecting ring 140, the limiting member 150 slides and is embedded in the limiting groove 141.

[0030] Four radially symmetrical grooves 153 are formed on the peripheral wall of the rotating connecting plate 132. Each groove 153 corresponds to a limiting groove 141 on the connecting ring 140. A limiting element 150 is installed within each groove 153. The limiting element 150 includes a limiting sliding block 151 and a limiting spring 152. One end of the limiting spring 152 is welded to the bottom of the groove 153, and the other end is fixedly connected to the limiting sliding block 151. In its natural state, a portion of the limiting sliding block 151 protrudes from the peripheral wall of the rotating connecting plate 132, facilitating quick engagement with the limiting groove 141. The rotating connecting plate 132 is provided with a feature to ensure that the limiting element 150 is fully embedded in the groove 153. The adjusting component 155 inside the 3 is an adjusting block. On the end face of the rotating connecting plate 132 away from the airbag roll 131, four adjusting grooves 154 are radially opened. The adjusting grooves 154 are connected to the embedded grooves 153 one by one. The width of the grooves is adapted to the width of the adjusting component 155. One end of the adjusting component 155 is perpendicularly welded to the plane end of the limiting sliding block 151, and the other end passes through the adjusting groove 154 and extends to the outside of the rotating connecting plate 132. By moving the adjusting component 155 radially along the adjusting groove 154, the limiting sliding block 151 can be controlled to retract into the embedded groove 153, thereby realizing the separation of the rotating connecting plate 132 and the connecting ring 140.

[0031] A fabric carrier 121 is fixedly installed on the top of the fabric transport forklift 120. The fabric carrier 121 adopts a U-shaped structure and is made of high-strength steel plate. The inner side is provided with a rubber protective pad 122 to avoid direct friction with the fabric and cause damage. The height of the fabric carrier 121 is adjusted by the lifting mechanism 123, which can accurately match the unloading height of the inflatable take-up roller 130 to ensure that the fabric roll is stably supported. A clamping component 160 is installed on one side of the fabric carrier 121. The clamping component 160 includes an electric push rod 161 and a clamping plate 162. The inner side of the clamping plate 162 is attached with an anti-slip rubber pad. The clamping plate 162 is driven to move inward by the electric push rod 161 to clamp and fix the fabric. The clamping force can be adjusted by the control system to prevent the fabric from loosening and shifting during transportation.

[0032] In addition, a negative pressure chamber 124 is provided inside the fabric carrier 121. The negative pressure chamber 124 is connected to the vacuum pump 126 through the air pipe 115. Multiple negative pressure holes 125 are evenly opened on the upper surface of the fabric carrier 121. All negative pressure holes 125 are connected to the negative pressure chamber 124 to form a continuous negative pressure zone. The negative pressure zone is specifically used to adsorb fabric labels. The label position is fixed by a gentle adsorption force. While receiving the fabric, the label is attached to one side of the fabric roll. At the same time, the negative pressure adsorption method will not damage the fabric itself. It works in conjunction with the clamping member 160 to further ensure the overall stability of the fabric transfer.

[0033] The implementation principle of the fabric winding and conveying device of the dyeing and setting machine in this application embodiment is as follows: The air pump 116 is started to inflate the airbag roller 131 to a preset air pressure, causing the airbag roller 131 to tighten. The dyed and set fabric is conveyed to the surface of the airbag roller 131 via guide rollers. The servo motor is started, driving the rotating connecting plate 132 to rotate synchronously with the airbag roller 131. The fabric is wound up at a uniform speed on the airbag roller 131. During the winding process, the anti-slip texture of the airbag roller 131 increases friction, and the stable air pressure ensures uniform fabric tension, preventing loosening or stretching deformation. After the fabric is wound up, the servo motor is turned off, and the operator moves the adjusting component 155 to cause the limiting sliding block 151 to retract into the groove 153. Release the rotating connecting plate 132 from the connecting ring 140; control the airbag roll 131 to deflate, causing it to shrink and separate from the fabric; the hydraulic cylinder 113 works to drive the sliding seat 111 and the airbag roll 131 to slide axially away from the rotating connecting plate 132; the deflated airbag roll 131 is pulled out of the fabric roll; push the fabric transport forklift 120 so that the fabric support frame 121 is directly below the fabric roll, slowly raise the fabric support frame 121 to receive the fabric roll, and at the same time activate the clamping device 160 to clamp both sides of the fabric; the negative pressure area adsorbs and fixes the fabric label; the operator drives the fabric transport forklift 120 to transfer the fabric roll to the designated storage area or the next processing step, which facilitates the handling of the fabric after the fabric is rolled up, reduces labor costs, and ensures the quality of the fabric.

[0034] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fabric winding and conveying device for a dyeing and setting machine, comprising a frame (110) and a fabric conveying forklift (120), characterized in that: An inflatable take-up roller (130) is rotatably mounted on the frame (110). The gas inside the inflatable take-up roller (130) can be filled and released. One end of the inflatable take-up roller (130) is detachable. The fabric transport forklift (120) is used to receive the fabric wound on the inflatable take-up roller (130).

2. The fabric winding and conveying device for a dyeing and setting machine according to claim 1, characterized in that: The inflatable take-up roller (130) includes an airbag reel (131) and a rotating connecting disc (132). A drive unit (114) is provided on the frame (110). The drive unit (114) is used to drive the rotating connecting disc (132) and the airbag reel (131) to rotate synchronously. The rotating connecting disc (132) and the airbag reel (131) are detachably connected. The airbag reel (131) is axially positioned and reciprocally slidably connected to the frame (110).

3. The fabric winding and conveying device for a dyeing and setting machine according to claim 2, characterized in that: The airbag roll (131) is coaxially provided with a connecting ring (140) at one end near the rotating connecting disk (132). The rotating connecting disk (132) is used to be embedded in the inner ring of the connecting ring (140). The rotating connecting disk (132) and the connecting ring (140) are relatively fixed by a limiting member (150).

4. The fabric winding and conveying device for a dyeing and setting machine according to claim 3, characterized in that: The rotating connecting disk (132) has a groove (153) on its peripheral wall that is radially provided for the positioning member (150). The connecting ring (140) has a limiting groove (141) on its inner wall that is radially provided for the positioning member (150) to slide and be embedded in. When the rotating connecting disk (132) is embedded in the connecting ring (140), the positioning member (150) slides and is embedded in the limiting groove (141). The rotating connecting disk (132) is provided with an adjusting member (155) for making the positioning member (150) completely embedded in the groove (153).

5. The fabric winding and conveying device for a dyeing and setting machine according to claim 4, characterized in that: The limiting component (150) includes a limiting sliding block (151) and a limiting spring (152). One end of the limiting spring (152) is connected to the bottom of the groove (153), and the other end of the limiting spring (152) is connected to the limiting sliding block (151). The limiting sliding block (151) is partially embedded in the groove (153) and is used to be embedded in the limiting groove (141).

6. The fabric winding and conveying device for a dyeing and setting machine according to claim 5, characterized in that: One end of the adjusting member (155) is perpendicularly connected to the limiting sliding block (151). The rotating connecting disk (132) has an adjusting groove (154) on the end face away from the airbag roll (131) for the adjusting member (155) to pass through. The adjusting groove (154) is connected to the groove (153). The length direction of the adjusting groove (154) is radially opened along the rotating connecting disk (132). The adjusting member (155) slides along the length direction of the adjusting groove (154) to adjust the position of the limiting sliding block (151).

7. The fabric winding and conveying device for a dyeing and setting machine according to claim 1, characterized in that: The fabric transport forklift (120) is equipped with a fabric support bracket (121), the height of which is adjustable. The fabric support bracket (121) is equipped with a clamping member (160), which is used to clamp the fabric on both sides.

8. The fabric winding and conveying device for a dyeing and setting machine according to claim 7, characterized in that: The fabric carrier (121) has a negative pressure cavity (124) inside, and a plurality of negative pressure holes (125) are formed on the upper surface of the fabric carrier (121). The plurality of negative pressure holes (125) are all connected to the negative pressure cavity (124), and the plurality of negative pressure holes (125) are evenly distributed on the fabric carrier (121) to form a negative pressure area. The negative pressure area is used to adsorb fabric labels.

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