A web inspection and winding apparatus

CN224831498UActive Publication Date: 2026-10-09SHANGHAI RENHONG PRECISION MACHINERY
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Patent Information

Application Number
CN202522562288.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-02
Publication Date
2026-10-09
Estimated Expiration
2035-12-02

AI Technical Summary

Technical Problem

[0002]目前,行业内针对各种卷材类产品,都是由人工散开卷料产品,进行全验,然后手动收卷,造成产品的洁净度达不到要求,需要多人进行放料、检验、收卷动作,效率较低,存在改进之处

Benefits of technology

1.当需要对卷材进行全验操作时,操作人员可通过卷材安装机构将待检验的卷材安装在放料轴上,并通过卷材安装机构将卷绕放出的卷材的卷筒安装在收料轴上,通过把手转动收料轴,即可使得卷材匀速地送出,可保障在与卷材不接触的情况下对卷材进行放卷检验,同时操作便捷,无需耗费过多人力;

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Abstract

The application relates to a coiled material inspection and winding device, and relates to the field of coiled material inspection technology, which comprises a rack, a first mounting seat and a second mounting seat are fixedly arranged on the rack, a feeding shaft is rotationally arranged on the first mounting seat, and a material receiving shaft is rotationally arranged on the second mounting seat; a coiled material mounting mechanism for mounting coiled material is arranged on the feeding shaft and the material receiving shaft, the coiled material mounting mechanism comprises a handle; and a tension adjusting mechanism for adjusting tension is arranged on the feeding shaft and the material receiving shaft. The application can guarantee that the user can efficiently perform full inspection on the coiled material without contacting the coiled material.
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Description

Technical Field

[0001] This application relates to the field of roll material inspection technology, and in particular to a roll material inspection and winding device. Background Technology

[0002] Currently, the industry relies on manual unpacking of roll materials for all types of roll products, followed by full inspection and manual rewinding. This results in products failing to meet cleanliness requirements and necessitates multiple people performing the feeding, inspection, and rewinding actions, leading to low efficiency and room for improvement. Utility Model Content

[0003] To improve the efficiency of full inspection of rolled materials, this application provides a rolled material inspection and winding device.

[0004] The roll material inspection and winding device provided in this application adopts the following technical solution: A roll material inspection and winding device includes a frame, on which a first mounting base and a second mounting base are fixedly mounted. A feeding shaft is rotatably mounted on the first mounting base, and a taking shaft is rotatably mounted on the second mounting base. Both the feeding shaft and the receiving shaft are equipped with a roll installation mechanism for installing the roll material, and each roll installation mechanism includes a handle; Both the feeding shaft and the receiving shaft are equipped with tension adjustment mechanisms for adjusting tension.

[0005] By adopting the above technical solution, when a full inspection of the roll material is required, the operator can install the roll material to be inspected onto the unwinding shaft using the roll material mounting mechanism, and then install the unwound roll onto the take-up shaft using the same mechanism. By turning the take-up shaft, the roll material can be fed out at a uniform speed, ensuring that the unwinding inspection can be performed without contact with the roll material. This operation is convenient and requires minimal manpower. Furthermore, the tension adjustment mechanisms on the unwinding and take-up shafts allow users to easily adjust the tension of the shafts according to actual needs, further improving the convenience of roll material inspection.

[0006] Preferably, the roll material installation mechanism includes a fixed roll and a movable roll. The fixed roll is coaxially fixedly installed on the feeding shaft or the installation shaft, and the movable roll is detachably installed on the feeding shaft or the installation shaft. The handle is fixedly installed on the side of the movable roll away from the fixed roll.

[0007] By adopting the above technical solution, the movable reel can be detachably installed on the unloading or take-up shaft. When the user needs to install the roll material, the movable reel can be removed from the unloading or take-up shaft, and the roll material installation operation can be completed before the movable reel is installed on the unloading or take-up shaft.

[0008] Preferably, both the fixed reel and the movable reel are fixedly connected to a reel sleeve for installing the reel, and the reel sleeves are coaxially sleeved on the feeding shaft or the take-up shaft.

[0009] Preferably, each of the movable reels is fixedly connected to an installation sleeve on the side away from the fixed reel, and the installation sleeve is fixed to the feeding shaft or the receiving shaft by bolts.

[0010] By adopting the above technical solution and installing the sleeve, users can easily install the movable reel on the unloading shaft or the take-up shaft with bolts, thus achieving the technical effect that the movable reel can be detachably installed on the unloading shaft or the take-up shaft.

[0011] Preferably, the tension adjustment mechanism includes a spring and an adjusting sleeve. The end of the feeding shaft passing through the first mounting base and the end of the receiving shaft passing through the second mounting base are respectively provided with threaded connection portions. The adjusting sleeve is threadedly connected to the threaded connection portion. The spring is coaxially sleeved on the threaded connection portion and the spring is pressed against the adjusting sleeve between the first mounting base or the second mounting base.

[0012] By adopting the above technical solution, when it is necessary to increase the tension, the user can turn the adjusting screw sleeve to move it closer to the first mounting seat, further compressing the spring and increasing the elastic force exerted by the spring on the first mounting seat. This, in turn, increases the resistance to the rotation of the feeding shaft, thereby increasing the tension of the roll material. When it is necessary to decrease the tension, the user turns the adjusting screw sleeve in the opposite direction, moving it away from the first mounting seat. At this time, the elastic force generated by the spring decreases, and the elastic force exerted by the spring on the first mounting seat decreases, which reduces the resistance to the rotation of the feeding shaft and thus reduces the tension of the roll material.

[0013] In summary, the roll material inspection and winding device of this application has at least the following beneficial technical effects: 1. When a full inspection of the roll material is required, the operator can install the roll material to be inspected on the unwinding shaft through the roll material installation mechanism, and install the roll of the unwound roll material on the take-up shaft through the roll material installation mechanism. By turning the take-up shaft, the roll material can be fed out at a uniform speed. This ensures that the unwinding inspection of the roll material can be carried out without contact with the roll material. At the same time, the operation is convenient and does not require too much manpower. 2. When it is necessary to increase the tension, the user can turn the adjusting screw sleeve to move it closer to the first mounting seat, further compressing the spring. This increases the elastic force exerted by the spring on the first mounting seat, thereby increasing the resistance to the rotation of the unloading shaft and thus increasing the tension of the roll. When it is necessary to decrease the tension, the user can turn the adjusting screw sleeve in the opposite direction to move it away from the first mounting seat. This reduces the elastic force generated by the spring and the elastic force exerted by the spring on the first mounting seat, which reduces the resistance to the rotation of the unloading shaft and thus reduces the tension of the roll. Attached Figure Description

[0014] Figure 1 This is a schematic diagram illustrating the overall structure of the inspection and winding device in an embodiment of this application.

[0015] Explanation of reference numerals in the attached drawings: 1. First mounting base; 2. Second mounting base; 3. Feeding shaft; 4. Taking shaft; 5. Roll material mounting mechanism; 51. Fixed reel; 52. Movable reel; 53. Roll material sleeve; 54. Mounting sleeve; 55. Bolt; 6. Tension adjustment mechanism; 61. Spring; 62. Adjusting screw sleeve. Detailed Implementation

[0016] The following combination Figure 1 This application will be described in further detail.

[0017] Example This application discloses a roll material inspection and winding device. (Refer to...) Figure 1 It mainly includes a frame, on which a first mounting base 1 and a second mounting base 2 are fixedly installed. Both the first mounting base 1 and the second mounting base 2 are arranged in an L-shape and are connected by a connecting plate.

[0018] A feeding shaft 3 is rotatably mounted on the first mounting base 1, and a take-up shaft 4 is rotatably mounted on the second mounting base 2; both the feeding shaft 3 and the take-up shaft 4 are equipped with a roll material mounting mechanism 5 for mounting the roll material, and both roll material mounting mechanisms 5 include a handle; both the feeding shaft 3 and the take-up shaft 4 are equipped with a tension adjustment mechanism 6 for adjusting the tension.

[0019] When a full inspection of the roll material is required, the operator can install the roll material to be inspected on the unwinding shaft 3 through the roll material installation mechanism 5, and install the roll of the unwound roll material on the take-up shaft 4 through the roll material installation mechanism 5. By turning the take-up shaft 4, the roll material can be fed out at a uniform speed. This ensures that the roll material can be unwound and inspected without contact with the roll material. At the same time, the operation is convenient and does not require too much manpower.

[0020] In addition, the tension adjustment mechanism 6 on the feeding shaft 3 and the take-up shaft 4 allows users to easily adjust the tension of the feeding shaft 3 and the take-up shaft 4 according to actual needs, which can further improve the convenience of roll material inspection.

[0021] It should be noted that, in this embodiment, the feeding shaft 3 and the receiving shaft 4 are rotatably mounted on the first mounting base 1 and the second mounting base 2 respectively via bearings. Both the first mounting base 1 and the second mounting base 2 have through holes, and the bearings are located within these through holes.

[0022] Reference Figure 1 The roll installation mechanism 5 includes a fixed roll 51 and a movable roll 52. The fixed roll 51 is coaxially fixedly installed on the feeding shaft 3 or the installation shaft. The movable roll 52 is detachably installed on the feeding shaft 3 or the installation shaft. The handle is fixedly installed on the side of the movable roll 52 away from the fixed roll 51.

[0023] With the movable reel 52 detachably mounted on the unloading shaft 3 or the take-up shaft 4, when the user needs to install the roll material, the movable reel 52 can be removed from the unloading shaft 3 or the take-up shaft 4, and then remounted on the unloading shaft 3 or the take-up shaft 4 after the roll material installation operation is completed.

[0024] Reference Figure 1 Both the fixed reel 51 and the movable reel 52 have a fixedly connected roll sleeve 53 for installing the roll material on their opposite sides. The roll sleeve 53 is coaxially sleeved on the unloading shaft 3 or the take-up shaft 4. The roll sleeve 53 prevents the roll material from directly contacting the unloading shaft 3 or the take-up shaft 4.

[0025] Reference Figure 1 Each side of the movable reel 52 away from the fixed reel 51 is fixedly connected with an installation sleeve 54, which is fixed to the feeding shaft 3 or the receiving shaft 4 by bolts 55.

[0026] By installing the sleeve 54, the user can easily install the movable reel 52 onto the feed shaft 3 or take-up shaft 4 using bolts 55, thus achieving the technical effect that the movable reel 52 can be detachably installed onto the feed shaft 3 or take-up shaft 4.

[0027] Reference Figure 1 The tension adjustment mechanism 6 includes a spring 61 and an adjusting screw sleeve 62. The feeding shaft 3 passes through the end of the first mounting base 1 and the receiving shaft 4 passes through the end of the second mounting base 2, respectively, and is provided with threaded connection parts. The adjusting screw sleeve 62 is threadedly connected to the threaded connection parts. The spring 61 is coaxially sleeved on the threaded connection parts, and the spring 61 is pressed between the adjusting screw sleeve 62 and the first mounting base 1 or the second mounting base 2.

[0028] When it is necessary to increase the tension, the user can turn the adjusting screw sleeve 62 to move the adjusting screw sleeve 62 toward the first mounting seat 1, further compressing the spring 61, increasing the elastic force exerted by the spring 61 on the first mounting seat 1, thereby increasing the resistance to the rotation of the feeding shaft 3, and thus increasing the tension of the roll material.

[0029] When tension needs to be reduced, the user rotates the adjusting sleeve 62 in the opposite direction, causing the adjusting sleeve 62 to move away from the first mounting seat 1. At this time, the elastic force generated by the spring 61 decreases, and the elastic force exerted by the spring 61 on the first mounting seat 1 decreases, which reduces the resistance to the rotation of the feeding shaft 3 and thus reduces the tension of the roll material.

[0030] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A roll material inspection and winding device, characterized in that, Includes a frame, on which a first mounting seat (1) and a second mounting seat (2) are fixedly mounted. A feeding shaft (3) is rotatably mounted on the first mounting seat (1), and a receiving shaft (4) is rotatably mounted on the second mounting seat (2). Both the feeding shaft (3) and the receiving shaft (4) are equipped with a roll installation mechanism (5) for installing rolls, and each roll installation mechanism (5) includes a handle; Both the feeding shaft (3) and the receiving shaft (4) are equipped with tension adjustment mechanisms (6) for adjusting tension.

2. The roll material inspection and winding device according to claim 1, characterized in that, The roll installation mechanism (5) includes a fixed roll (51) and a movable roll (52). The fixed roll (51) is coaxially fixedly installed on the feeding shaft (3) or the installation shaft. The movable roll (52) is detachably installed on the feeding shaft (3) or the installation shaft. The handle is fixedly installed on the side of the movable roll (52) away from the fixed roll (51).

3. The roll material inspection and winding device according to claim 2, characterized in that, The fixed reel (51) and the movable reel (52) are both fixedly connected to a roll sleeve (53) for installing the roll material on the opposite side. The roll sleeve (53) is coaxially sleeved on the feeding shaft (3) or the receiving shaft (4).

4. A roll material inspection and winding device according to claim 3, characterized in that, Each of the movable reel (52) has a mounting sleeve (54) fixedly connected to the side away from the fixed reel (51), and the mounting sleeve (54) is fixed to the feeding shaft (3) or the receiving shaft (4) by bolts (55).

5. A roll material inspection and winding device according to claim 1, characterized in that, The tension adjustment mechanism (6) includes a spring (61) and an adjusting sleeve (62). The feeding shaft (3) passes through the end of the first mounting base (1), and the receiving shaft (4) passes through the end of the second mounting base (2), respectively, and is provided with threaded connection parts. The adjusting sleeve (62) is threadedly connected to the threaded connection parts. The spring (61) is coaxially sleeved on the threaded connection parts, and the spring (61) abuts against the adjusting sleeve (62) between the first mounting base (1) or the second mounting base (2).