High-efficiency slitting machine for PET film
Patent Information
- Application Number
- CN202521457958.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-13
AI Technical Summary
[0003]然而,目前PET膜在分切时,通常是由工人将PET膜卷抬起,手动放入到气涨轴上,进行PET膜分切上料,但当PET膜卷体型大时,工人手动上料的劳动强度大,并且在抬起PET膜卷材时容易出现安全隐患,为此,我们提出一种PET膜高效分切机
1、本实用新型通过上料机构的设置,在对PET膜进行分切时,可以使气缸收缩,从而降低气涨轴的高度,然后伺服电机可以转变气涨轴的方向,配合推料机构,可以快速的对PET膜卷材进行上料,无需手动抬起,极大地降低了工人的劳动强度,同时可以避免上料时出现的安全隐患,使该分切机具有良好的实用性。
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Figure CN224831541U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PET film slitting technology, specifically to a high-efficiency PET film slitting machine. Background Technology
[0002] PET film is a thin film material made of polyethylene terephthalate. It has advantages such as light weight, high strength, good transparency, and being non-toxic and odorless, and is widely used in various fields. After PET film production, the wide PET film needs to be cut into rolls of different widths according to the customer's specific requirements to better adapt to the customer's processing equipment and production needs. A slitting machine is required for PET film slitting. The PET film slitting machine mainly consists of an unwinding mechanism, a cutting mechanism, a winding mechanism, various functional rollers, and tension control, correction control, and detection devices. The metallized film raw material released from the unwinding mechanism passes through the flattening roller, tension detection roller, guide roller, and correction system before entering the cutting mechanism for slitting. Finally, the winding mechanism winds it into film rolls that meet the standards.
[0003] However, currently, when PET film is slit, workers usually lift the PET film roll and manually place it onto the air shaft for PET film slitting and feeding. But when the PET film roll is large, the labor intensity of manual feeding is high, and safety hazards are easily caused when lifting the PET film roll. Therefore, we propose a high-efficiency PET film slitting machine. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a high-efficiency PET film slitting machine, which can effectively solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a high-efficiency PET film slitting machine, comprising: The base has two symmetrically distributed side plates fixedly connected to its top. Two symmetrically distributed auxiliary rollers are arranged on the opposite sides of the two side plates. A slitting component for PET film slitting is arranged between the two auxiliary rollers. A winding roller is arranged on the opposite sides of the two side plates. The feeding mechanism includes a cylinder fixedly connected to the top of the base. A connecting plate is fixedly connected to the telescopic end of the cylinder. A rotating shaft is movably connected to the top of the connecting plate via a bearing. A T-shaped seat is fixedly connected to the other end of the rotating shaft. An air expansion shaft is movably connected to the outside of the T-shaped seat via a bearing. The material pushing mechanism includes an extension bar fixedly connected to the outside of the base. A groove is provided on the top of the extension bar, and a slider is slidably connected to the inside of the groove. A bearing plate is fixedly connected to the top of the slider.
[0006] Preferably, a driven gear is fixedly connected to the outer side of the rotating shaft, a servo motor is fixedly connected to the outer side of the connecting plate, and a driving gear is fixedly connected to the servo motor through an output shaft. The outer side of the driving gear meshes with the outer side of the driven gear.
[0007] Preferably, a drive motor is fixedly connected to the outside of the T-shaped seat, and the end of the air shaft near the T-shaped seat passes through the T-shaped seat and is fixedly connected to the output shaft of the drive motor through a coupling.
[0008] Preferably, a limiting seat is fixedly connected to the top of the connecting plate on the side away from the T-shaped seat, and a rectangular block is movably connected to the other end of the air expansion shaft via a bearing, the rectangular block being slidably connected to the inside of the limiting seat.
[0009] Preferably, an arc-shaped groove is formed in the middle of the top of the support plate, and a baffle is fixedly connected to the top of the support plate.
[0010] Preferably, a pusher plate is fixedly connected to the outside of the support plate, and the pusher plate is inclined and arranged on the outside of the support plate.
[0011] Preferably, a support leg is fixedly connected to the bottom of the extension bar on the side away from the base, and both the slider and the groove are T-shaped.
[0012] The technical solution provided by this utility model has the following advantages compared with the known prior art: 1. By setting up a feeding mechanism, this utility model can cause the cylinder to contract during the slitting of PET film, thereby reducing the height of the air shaft. Then, the servo motor can change the direction of the air shaft. In conjunction with the pushing mechanism, the PET film roll can be fed quickly without manual lifting, which greatly reduces the labor intensity of workers and avoids safety hazards during feeding, making the slitting machine highly practical.
[0013] 2. By setting up a pushing mechanism, this utility model facilitates the feeding of PET film rolls onto the carrier plate under the action of the pushing plate. By pushing the carrier plate, the PET film rolls can be placed outside the air expansion shaft. The whole process is time-saving and labor-saving, which helps to improve the cutting efficiency of PET film rolls. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of the slitting machine of this utility model; Figure 2 This is a schematic diagram showing the location of the feeding mechanism of this utility model; Figure 3 This is a partial exploded structural diagram of the connecting plate of this utility model; Figure 4 This is a partial structural diagram of the support plate of this utility model; Figure 5 This is a schematic diagram of the connection between the support plate and the extension strip of this utility model.
[0016] The labels in the diagram represent: 1. Base; 2. Side plate; 3. Rewind roller; 4. Slitting piece; 5. Auxiliary roller; 6. Feeding mechanism; 601. Drive motor; 602. T-shaped seat; 603. Servo motor; 604. Connecting plate; 605. Air shaft; 606. Drive gear; 607. Driven gear; 608. Rotating shaft; 609. Cylinder; 610. Limit seat; 611. Rectangular block; 7. Pushing mechanism; 701. Extension strip; 702. Slide groove; 703. Pushing plate; 704. Bearing plate; 705. Baffle; 706. Arc groove; 707. Slider. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0018] The present invention will be further described below with reference to the embodiments.
[0019] Example 1: Reference Figure 1-3 This is the first embodiment of the present invention, which discloses a high-efficiency PET film slitting machine, comprising: The base 1 has two symmetrically distributed side plates 2 fixedly connected to the top of the base 1. Two symmetrically distributed auxiliary rollers 5 are arranged on the opposite side of the two side plates 2. A slitting component 4 for PET film slitting is arranged between the two auxiliary rollers 5. A winding roller 3 is arranged on the opposite side of the two side plates 2. The slitting component 4 includes a stepper motor fixedly connected to the outside of the side plate 2. The stepper motor is fixedly connected to a transmission rod via an output shaft, and circular blades at different distances are provided on the outside of the transmission rod.
[0020] The feeding mechanism 6 includes a cylinder 609 fixedly connected to the top of the base 1. A connecting plate 604 is fixedly connected to the telescopic end of the cylinder 609. A rotating shaft 608 is movably connected to the top of the connecting plate 604 via a bearing. A T-shaped seat 602 is fixedly connected to the other end of the rotating shaft 608. An air expansion shaft 605 is movably connected to the outside of the T-shaped seat 602 via a bearing.
[0021] Specifically, a driven gear 607 is fixedly connected to the outer side of the rotating shaft 608, and a servo motor 603 is fixedly connected to the outer side of the connecting plate 604. The cylinder 609 and the servo motor 603 are linked and controlled by the PLC. After the lifting action is completed, rotation is triggered. The servo motor 603 is fixedly connected to the driving gear 606 through the output shaft. The outer side of the driving gear 606 meshes with the outer side of the driven gear 607.
[0022] The servo motor 603 can drive the drive gear 606 to rotate via the output shaft. The rotation of the drive gear 606 drives the driven gear 607 to rotate. The rotation of the driven gear 607 drives the rotating shaft 608 to rotate. The rotation of the rotating shaft 608 drives the T-shaped seat 602 to rotate, thereby adjusting the direction of the air shaft 605 so that it can cooperate with the pushing mechanism 7 to push the PET film roll into the appropriate position outside the air shaft 605.
[0023] Specifically, a drive motor 601 is fixedly connected to the outside of the T-shaped seat 602, and one end of the air shaft 605 near the T-shaped seat 602 passes through the T-shaped seat 602 and is fixedly connected to the output shaft of the drive motor 601 through a coupling.
[0024] The drive motor 601 can drive the air expansion shaft 605 to rotate through the output shaft, so that when the PET film roll is installed on the air expansion shaft 605, the PET film roll can be driven to rotate, which makes it convenient for the circular blade to cut it.
[0025] Specifically, a limiting seat 610 is fixedly connected to the top of the connecting plate 604 away from the T-shaped seat 602, and a rectangular block 611 is movably connected to the other end of the air shaft 605 through a bearing. The rectangular block 611 is slidably connected to the inside of the limiting seat 610.
[0026] The outer side of the limiting seat 610 is provided with a groove for the rectangular block 611 to be placed. The inner side of the groove is provided with a limiting bolt for limiting the rectangular block 611. When the rectangular block 611 enters the groove, it is limited by the limiting bolt. Under the action of the limiting seat 610, the rectangular block 611 is supported from the bottom to ensure stability when cutting the PET film roll.
[0027] Example 2: Reference Figure 1-5 This is the second embodiment of the present invention, which differs from the first embodiment in that: The pushing mechanism 7 includes an extension bar 701 fixedly connected to the outside of the base 1. A groove 702 is provided on the top of the extension bar 701. A slider 707 is slidably connected to the inside of the groove 702. A bearing plate 704 is fixedly connected to the top of the slider 707.
[0028] The carrier plate 704 can move within the slide groove 702 under the action of the slider 707. When the PET film roll is placed on the carrier plate 704, the position of the PET film roll can be adjusted by pushing the carrier plate 704 so that it enters the outside of the air shaft 605, thus completing the feeding of the slitting machine.
[0029] Specifically, an arc-shaped groove 706 is provided in the middle of the top of the bearing plate 704, and a baffle 705 is fixedly connected to the top of the bearing plate 704.
[0030] The arc groove 706 facilitates the insertion of the PET film roll, ensuring that the PET film roll is located in the middle of the support plate 704 during feeding, so that the air shaft 605 can accurately penetrate the inside of the PET film roll, and the baffle 705 blocks the PET film roll from rolling up.
[0031] Specifically, a pusher plate 703 is fixedly connected to the outside of the bearing plate 704, and the pusher plate 703 is inclined and set on the outside of the bearing plate 704.
[0032] The inclined pusher plate 703 allows heavy PET film rolls to roll directly from the ground onto the support plate 704, facilitating the feeding of PET film rolls and improving feeding efficiency.
[0033] Specifically, a support leg is fixedly connected to the bottom of the extension bar 701 on the side away from the base 1, and both the slider 707 and the slide groove 702 are T-shaped.
[0034] The extension strip 701 is supported by the support legs to ensure its stability. The T-shaped design ensures that the bearing plate 704 can only move in a straight line, which facilitates the feeding of PET film rolls.
[0035] The remaining structure is the same as that in Example 1.
[0036] The workflow of this utility model is as follows: When it is necessary to feed a heavy PET film roll, the PET film roll placed on the ground is pushed onto the support plate 704 by the pusher plate 703 until the PET film roll is located in the arc groove 706 opened in the middle of the support plate 704. The limiting seat 610 is removed from the rectangular block 611. The servo motor 603 drives the drive gear 606 to rotate through the output shaft. The drive gear 606 rotates and drives the rotating shaft 608 to rotate. The rotating shaft 608 rotates and drives the T-shaped seat 602 together with the air expansion shaft 605 to rotate. When it rotates to a horizontal position with the extension strip 701, the cylinder 609 retracts until the air expansion shaft 605 is at the same height as the inner wall of the PET film roll and stops. At this time, the support plate 704 is pushed, and under the action of the slider 707 and the slide groove 702, the PET film roll moves towards the air shaft 605 until it moves to the appropriate position on the air shaft 605 and then stops. The air shaft 605 works to fix the PET film roll on its outer side. The cylinder 609 extends, driving the PET film roll to move upward until it reaches the processing height and stops. At this time, the servo motor 603 rotates in the opposite direction, driving the T-shaped seat 602 to rotate until the rectangular block 611 enters the inner side of the limiting seat 610 and stops, limiting it and completing the feeding of the slitting machine. When the slitting machine is working, the two auxiliary rollers 5 tighten the PET film, making it easier for the circular blade to slit it. The slit material is then wound up by the take-up roller 3, completing the slitting of the PET film.
[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A high-efficiency PET film slitting machine, characterized in that, include: The base (1) has two symmetrically distributed side plates (2) fixedly connected to its top. Two symmetrically distributed auxiliary rollers (5) are arranged on the opposite sides of the two side plates (2). A slitting piece (4) for PET film slitting is arranged between the two auxiliary rollers (5). A winding roller (3) is arranged on the opposite sides of the two side plates (2). The feeding mechanism (6) includes a cylinder (609) fixedly connected to the top of the base (1). The cylinder (609) has a connecting plate (604) fixedly connected to its telescopic end. The top of the connecting plate (604) is movably connected to a rotating shaft (608) via a bearing. The other end of the rotating shaft (608) is fixedly connected to a T-shaped seat (602). The outside of the T-shaped seat (602) is movably connected to an air expansion shaft (605) via a bearing. The feeding mechanism (7) includes an extension bar (701) fixedly connected to the outside of the base (1). The top of the extension bar (701) is provided with a groove (702). A slider (707) is slidably connected to the inside of the groove (702). A bearing plate (704) is fixedly connected to the top of the slider (707).
2. The high-efficiency PET film slitting machine according to claim 1, characterized in that, A driven gear (607) is fixedly connected to the outside of the rotating shaft (608), and a servo motor (603) is fixedly connected to the outside of the connecting plate (604). The servo motor (603) is fixedly connected to a driving gear (606) through an output shaft. The outside of the driving gear (606) meshes with the outside of the driven gear (607).
3. The high-efficiency PET film slitting machine according to claim 1, characterized in that, A drive motor (601) is fixedly connected to the outside of the T-shaped seat (602). The end of the air shaft (605) near the T-shaped seat (602) passes through the T-shaped seat (602) and is fixedly connected to the output shaft of the drive motor (601) through a coupling.
4. The high-efficiency PET film slitting machine according to claim 1, characterized in that, The top of the connecting plate (604) is fixedly connected to the side away from the T-shaped seat (602) with a limiting seat (610), and the other end of the air shaft (605) is movably connected to a rectangular block (611) through a bearing. The rectangular block (611) is slidably connected to the inside of the limiting seat (610).
5. A high-efficiency PET film slitting machine according to claim 1, characterized in that, An arc-shaped groove (706) is provided in the middle of the top of the bearing plate (704), and a baffle (705) is fixedly connected to the top of the bearing plate (704).
6. A high-efficiency PET film slitting machine according to claim 1, characterized in that, A pusher plate (703) is fixedly connected to the outside of the bearing plate (704), and the pusher plate (703) is inclined and arranged on the outside of the bearing plate (704).
7. The high-efficiency PET film slitting machine according to claim 1, characterized in that, The bottom of the extension bar (701) is fixedly connected to a support leg on the side away from the base (1), and the slider (707) and the groove (702) are both T-shaped.