A take-up device for bare copper strand production
Patent Information
- Application Number
- CN202522287391.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-29
AI Technical Summary
该收线架在收线时,裸铜绞线容易因为收线波动而向一侧偏移,导致排线偏位,进而导致铜线卷产生鼓包或叠线,需要工人拆解线盘并重新收线,降低了生产效率;同时固定支架只能对应一种型号的裸铜绞线,但更换裸铜绞线型号时,需要同步更换支架,进一步降低了生产效率
该收线设备中,安装了收线机构、两组伸缩组件和两组限位组件,需要收线时,将裸铜绞线从两组限位组件之间穿过,并通过伸缩组件带动限位组件从两侧夹持住裸铜绞线,使两组限位组件对裸铜绞线两侧进行限位,从而防止在收线时,裸铜绞线因为收线波动而导致偏移,产生叠线或鼓包现象,避免产品返工重新收线。提升了生产效率;同时伸缩组件可以带动限位组件左右移动,从而使两组限位组件能够适应多种尺寸的铜线,避免更换裸铜绞线型号时,需要重新更换限位组件,进一步提升了生产效率。
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Figure CN224831628U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bare copper stranded wire production technology, and more specifically, to a take-up device for bare copper stranded wire production. Background Technology
[0002] Bare copper stranded wire is a conductive material made by twisting multiple bare copper wires together according to specific rules. It is widely used in overhead transmission lines, grounding systems, and busbars of electrical equipment. Its core advantages are excellent conductivity, high mechanical strength, and good heat dissipation. During the production process, a winding device is needed to collect the finished bare copper stranded wire.
[0003] Existing bare copper stranded wire take-up equipment, such as the copper wire drawing and take-up frame disclosed in CN219724150U, includes a support, a take-up drum, and a take-up motor. The copper wire is passed through the support and then wound onto the take-up drum before the take-up motor is activated for take-up. During take-up, the bare copper stranded wire is prone to shifting to one side due to take-up fluctuations, leading to wire misalignment and subsequently causing bulging or overlapping of the copper wire coil. This requires workers to disassemble the coil and re-take the wire, reducing production efficiency. Furthermore, the fixed support can only accommodate one type of bare copper stranded wire; changing the type of bare copper stranded wire requires replacing the support simultaneously, further reducing production efficiency. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a take-up device for bare copper stranded wire production that can avoid the occurrence of wire overlap or bulging due to wire misalignment, thus affecting production efficiency.
[0005] To solve the above problems, the present invention adopts the following technical solution.
[0006] A take-up device for producing bare copper stranded wire includes: Base; A take-up mechanism, mounted on the base, is used to take up bare copper stranded wire; and A redirection mechanism is used to move the bare copper stranded wire left and right; it includes a mounting platform, a moving platform, two limiting components, and two telescopic components; the mounting platform is liftable and height-adjustable on the base and located on one side of the take-up mechanism; the moving platform is horizontally movable on the mounting platform; the two limiting components are disposed on the moving platform and symmetrically arranged on both sides of the bare copper stranded wire, used to limit the bare copper stranded wire from both sides; the two telescopic components are disposed on the moving platform, and their output ends are connected one-to-one to the two limiting components, driving the limiting components to extend and retract in the direction of the bare copper stranded wire.
[0007] The technical solution described above in this application example has at least the following technical effects: This take-up device includes a take-up mechanism, two sets of telescopic components, and two sets of limiting components. When take-up is required, the bare copper stranded wire is passed between the two sets of limiting components. The telescopic components then move the limiting components to clamp the bare copper stranded wire from both sides, thus preventing the wire from shifting due to take-up fluctuations, which could lead to overlapping or bulging, avoiding rework and re-take-up. This improves production efficiency. Simultaneously, the telescopic components can move the limiting components left and right, allowing the two sets of limiting components to accommodate various copper wire sizes. This eliminates the need to replace the limiting components when changing the bare copper stranded wire type, further improving production efficiency.
[0008] In some embodiments, the take-up mechanism includes: A support plate is mounted on the base. A take-up drum, mounted on the support plate, is used for storing cable; and A rotary driver is mounted on the support plate, and its output end is connected to the take-up drum for rotating and driving the take-up drum.
[0009] In some embodiments, the redirection mechanism further includes a translation component disposed on the mounting platform and having its output end connected to the movable platform, for driving the limiting component to move horizontally left and right.
[0010] In some embodiments, the limiting component is two guide wheels disposed on both sides of the bare copper stranded wire.
[0011] In some embodiments, the guide wheel is a V-shaped guide wheel.
[0012] In some embodiments, the telescopic component includes: A fixed plate is disposed on the movable platform; and A telescopic actuator is mounted on the fixed plate, and its output end is connected to the guide wheel for driving the guide wheel to move.
[0013] In some embodiments, two mobile stations are provided; the two limiting components are respectively provided on the two mobile stations. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the reversing mechanism of this utility model.
[0015] The following are the labels in the diagram: 10, base; 20, take-up mechanism; 21, support plate; 22, take-up drum; 23, rotary actuator; 30, redirection mechanism; 31, mounting platform; 32, moving platform; 33, translation component; 34, limit component; 341, guide wheel; 35, telescopic component; 351, fixing plate; 352, telescopic actuator. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1 This utility model provides a take-up device for bare copper stranded wire production, including: a base 10; a take-up mechanism 20, disposed on the base 10, for taking up bare copper stranded wire; and a redirection mechanism 30 for moving the bare copper stranded wire left and right. It includes a mounting platform 31, a moving platform 32, two limiting components 34, and two telescopic components 35. The mounting platform 31 is vertically movable on the base 10 and located on one side of the take-up mechanism 20. The moving platform 32 is horizontally movable on the mounting platform 31. The two limiting components 34 are disposed on the moving platform 32 and symmetrically arranged on both sides of the bare copper stranded wire, for limiting the bare copper stranded wire from both sides. The two telescopic components 35 are disposed on the moving platform 32, and their output ends are connected one-to-one to the two limiting components 34, driving the limiting components 34 to extend and retract towards the bare copper stranded wire.
[0018] Understandably, the take-up mechanism 20 is a component that winds bare copper stranded wire into a coil by rotation. For example, it can be a horizontal take-up mechanism 20 or a vertical take-up mechanism 20, but it is not limited to these. The redirection mechanism 30 is a component that enables the take-up mechanism 20 to evenly wind up the copper wire during take-up. For example, it can be a fixed guide wheel redirection mechanism 30 or a follower guide wheel redirection mechanism 30, but it is not limited to these. The mounting platform 31 is the overall frame of the redirection mechanism 30. For example, it can be a frame-type mounting frame or a flat mounting frame, but it is not limited to these. The moving platform 32 is a component that can move horizontally left and right, thereby driving the bare copper stranded wire to move left and right. For example, a nut and screw moving mechanism can be installed on the moving platform 32, which drives the moving platform 32 to move left and right; it can also be an electric push rod moving mechanism, but it is not limited to these. The limiting component 34 is a limiting part to prevent the bare copper stranded wire from swaying left and right. For example, it can be a guide wheel clamping type limiting component 34 or a roller clamping type limiting component 34, but it is not limited to these. The telescopic component 35 is a component to adjust the distance between the two limiting components 34. For example, it can be an electric telescopic rod mechanism or a manually adjustable telescopic rod mechanism, but it is not limited to these.
[0019] As described above, this take-up device includes a take-up mechanism 20, two sets of telescopic components 35, and two sets of limiting components 34. When take-up is required, the bare copper stranded wire passes between the two sets of limiting components 34. The telescopic components 35 drive the limiting components 34 to clamp the bare copper stranded wire from both sides, thus limiting the two sets of limiting components 34 on both sides of the bare copper stranded wire. This prevents the bare copper stranded wire from shifting due to take-up fluctuations, resulting in overlapping or bulging, avoiding product rework and re-take-up. This improves production efficiency. Simultaneously, the telescopic components 35 can move the limiting components 34 left and right, allowing the two sets of limiting components 34 to adapt to various copper wire sizes. This avoids the need to replace the limiting components 34 when changing the bare copper stranded wire type, further improving production efficiency.
[0020] Optionally, in some embodiments, please refer to Figure 1 The take-up mechanism 20 includes: a support plate 21, mounted on the base 10; a take-up drum 22, mounted on the support plate 21, for storing cable; and a rotary driver 23, mounted on the support plate 21, with its output end connected to the take-up drum 22, for rotating and driving the take-up drum 22.
[0021] Understandably, the take-up drum 22 is a component for taking in and storing bare copper stranded wire. For example, it can be a frame-type take-up drum 22 or a roller-type take-up drum 22, but it is not limited to these. The rotary actuator 23 is a driving component that drives the take-up drum 22 to rotate and take in the wire. For example, it can be an electric actuator or a hydraulic actuator, but it is not limited to these.
[0022] With this configuration, the rotary driver 23 drives the take-up drum 22 to rotate and wind up the bare copper wire, thereby improving production efficiency.
[0023] Optionally, in some embodiments, please refer to Figure 1 and Figure 2 The redirection mechanism 30 also includes a translation component 33, which is mounted on the mounting platform 31 and whose output end is connected to the moving platform 32, for driving the limiting component 34 to move horizontally left and right.
[0024] Understandably, the translation component 33 is a driving component that drives the moving stage 32 to move in conjunction with the take-up mechanism 20 to wind the wire. For example, it can be an electric push rod mechanism or a nut screw mechanism, but it is not limited to these.
[0025] With this configuration, when the take-up mechanism 20 winds the wire, the translation mechanism drives the limiting component 34 to move left and right, thereby ensuring that the bare copper stranded wire is evenly distributed on the winding drum of the take-up mechanism 20, avoiding bulging and overlapping, and improving production efficiency.
[0026] Optionally, in some embodiments, please refer to Figure 2 The limiting component 34 consists of two guide wheels 341 disposed on both sides of the bare copper stranded wire. The guide wheels 341 are V-shaped guide wheels 341.
[0027] Understandably, the two guide wheels 341 can simultaneously clamp and limit the bare copper stranded wire. There can be multiple clamping directions for the bare copper wire. For example, the two guide wheels 341 can clamp the bare copper stranded wire from the top and bottom, or from the left and right sides, etc., but it is not limited to these.
[0028] With this configuration, the guide wheel 341 can both clamp and limit the movement, and roll to transmit the bare copper stranded wire, making the transmission of the bare copper stranded wire more stable.
[0029] Optionally, in some embodiments, please refer to Figure 1 The telescopic assembly 35 includes: a fixed plate 351, which is mounted on the moving platform 32; and a telescopic driver 352, which is mounted on the fixed plate 351 and whose output end is connected to the guide wheel 341 for driving the guide wheel 341 to move.
[0030] Understandably, the fixing plate 351 is fixedly mounted on the moving platform 32, for example, by welding or by threaded screws, but not limited to these methods.
[0031] This configuration fixes the fixing plate 351 to the moving platform 32, preventing the fixing plate 351 from becoming loose during movement and causing the limiting component 34 to shake, which in turn causes the bare copper stranded wires to shake, resulting in wire overlap or bulging.
[0032] As can be seen from the above, the bare copper stranded wire is passed through the limiting component 34, the telescopic component 35 is activated to drive the limiting component 34 to gently clamp the bare copper stranded wire, the copper wire is then fixed to the take-up drum 22, and the rotary driver 23 and the translation component 33 are activated to start taking up the wire.
[0033] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. A take-up device for producing bare copper stranded wire, characterized in that, include: Base; A take-up mechanism, mounted on the base, is used to take up bare copper stranded wire; as well as The redirection mechanism is used to move the bare copper stranded wire left and right. The device includes an installation platform, a movable platform, two limiting components, and two telescopic components. The installation platform is liftable and height-adjustable on the base and located on one side of the take-up mechanism. The movable platform is movably mounted on the installation platform. The two limiting components are mounted on the movable platform and symmetrically arranged on both sides of the bare copper stranded wire to limit the bare copper stranded wire from both sides. The two telescopic components are mounted on the movable platform, and their output ends are connected to the two limiting components one-to-one, driving the limiting components to extend and retract towards the bare copper stranded wire.
2. The take-up device for producing bare copper stranded wire as described in claim 1, characterized in that, The wire receiving mechanism includes: A support plate is mounted on the base. A take-up drum, mounted on the support plate, is used for storing cable; and A rotary driver is mounted on the support plate, and its output end is connected to the take-up drum for rotating and driving the take-up drum.
3. The take-up device for producing bare copper stranded wire as described in claim 1, characterized in that, The reversing mechanism also includes a translation component disposed on the mounting platform and with its output end connected to the moving platform, used to drive the limiting component to move horizontally left and right.
4. The take-up device for producing bare copper stranded wire as described in claim 1, characterized in that, The limiting components are two guide wheels disposed on both sides of the bare copper stranded wire.
5. A take-up device for producing bare copper stranded wire as described in claim 4, characterized in that, The guide wheel is a V-shaped guide wheel.
6. The take-up device for producing bare copper stranded wire as described in claim 4, characterized in that, The telescopic component includes: A fixed plate is disposed on the movable platform; and A telescopic actuator is mounted on the fixed plate, and its output end is connected to the guide wheel for driving the guide wheel to move.
7. The take-up device for producing bare copper stranded wire as described in claim 1, characterized in that, There are two mobile platforms; the two limiting components are respectively installed on the two mobile platforms.
Citation Information
Patent Citations
Copper wire drawing take-up stand
CN219724150U