Feeding and winding mechanism
Patent Information
- Application Number
- CN202521522764.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-21
AI Technical Summary
但是,基于持续的生产,需要以工作人员不停地操作引导管料切换,仍一定程度上耗费人力
[0016]通过送料排线机构的设置,可有效于应用其的收卷集中,组织管料稳定可靠地输入;并且在其结构设置下,实现编码计数统计输出管料长度、摆向调整输入管料高度并确保管料输入速度稳定,确保管料能有效输入至收卷盘位置进行卷绕操作。
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Figure CN224831635U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hose and tubing winding technology, specifically to a feeding and winding mechanism and a winding machine. Background Technology
[0002] A winding machine is used to rewind pipes and tubing onto a reel. To improve production efficiency, some winding machines use multiple winding reels for cyclical tubing operation. After one set of reels finishes winding the tubing, the tubing is cut and manually guided to another set of reels, and then unloaded. This process is repeated between the two sets of reels to achieve a basic cyclic winding production application. However, due to continuous production, this requires constant operation and guidance of the tubing for switching, which still consumes considerable manpower.
[0003] In existing tubing winding technologies, especially in flexible hose winding, direct introduction of the tubing into the winding process often results in misalignment of the input height and position, unstable input speed, and other issues that cause the tubing to be wound off-center. This prevents the tubing from being effectively and stably fed into the take-up reel, leading to overlapping and damage to the wound tubing during the winding process. Furthermore, the lack of direct output length statistics for the input tubing results in dimensional errors in each roll of tubing. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a feeding and winding mechanism and a winding machine.
[0005] A feeding and wiring mechanism includes a vertically positioned positioning plate. On one side of the positioning plate, a metering wheel, a feeding wheel, and a guide wheel are arranged sequentially in a horizontal direction. On the other side of the positioning plate, a drive motor connected to the feeding wheel and an encoder rotatably connected to the metering wheel are arranged. A swing arm is rotatably connected to the other side of the positioning plate, and a sway wheel is connected to the end of the swing arm. The sway wheel, metering wheel, feeding wheel, and guide wheel are arranged in the same vertical plane.
[0006] Furthermore, the height positions of the sway wheel, meter wheel, feeding wheel, and guide wheel are staggered in sequence, with the height positions of the sway wheel and feeding wheel being lower than the height positions of the meter wheel and guide wheel.
[0007] Furthermore, the positioning plate is configured in an inverted trapezoidal shape, the metering wheel and guide wheel are located on both sides of the upper width direction of the positioning plate, and the feeding wheel is located in the middle of the lower part of the positioning plate; the swing arm is rotatably connected to the encoder on the other side of the positioning plate, and a positioning bolt is screwed onto the swing arm. A gripping member is provided at the end of the positioning bolt away from the positioning plate, and the positioning bolt is pressed against the other side of the positioning plate for positioning application.
[0008] A winding machine includes: a feeding section for conveying tubular material in a transverse direction; the feeding section employs a feeding and wiring mechanism as described above; a winding section including a first winding reel, the first winding reel including a guide plate, a winding cylinder extending longitudinally from the center of the front side of the guide plate, and a winding space forming on the outer periphery of the winding cylinder; and a pipe cutting section for cutting the tubular material; the pipe cutting section is disposed between a first station and a second station.
[0009] Furthermore, the feeding and wiring mechanism is connected to a feeding drive device that drives in the longitudinal direction; the feeding drive device includes a support platform, a support plate is provided on the upper side of the support platform, a guide rail is provided on the upper side of the support plate, and a transmission rack is provided on the side of the support plate toward the winding section; a positioning platform is provided on the lower side of the positioning plate, and a positioning slider is provided on the lower side of the positioning platform to be slidably connected to the guide rail; a guide drive motor is connected to the lower side of the positioning platform, and a gear is connected to the drive end of the guide drive motor, and the gear meshes and transmits power to the transmission rack; the guide rail and the transmission rack both extend in the longitudinal direction, and under the drive of the guide drive motor, the feeding and wiring mechanism is driven in the longitudinal direction by the guide rail and the transmission rack.
[0010] Furthermore, the winding section includes a first station and a second station, and the feeding section, the first station and the second station are arranged sequentially in the transverse direction; the first station and the second station are driven to switch positions of the first winding reel and the second winding reel by a switching drive device; the first winding reel and the second winding reel are each driven to rotate independently by a reel drive device.
[0011] Furthermore, it also includes a guide tube section for deflecting and pulling the tube material, which is disposed between the first station and the second station; a guide groove is disposed on the front side of the guide plate along its outer periphery to the outer periphery of the winding drum, and a guide opening is disposed on the outer periphery of the guide plate corresponding to the guide groove; a limiting space is disposed on the guide tube section, and the limiting space is disposed corresponding to the guide opening.
[0012] Furthermore, the pipe cutting section includes a pipe cutting blade disposed on the outer periphery of the receiving plate, the pipe cutting blade being connected to a pipe cutting drive device that drives its blade edge to move toward the receiving plate; the blade edge of the pipe cutting blade has a cutting width, the cutting width being disposed on the front side of the receiving plate along the longitudinal direction; a pipe clamping component is disposed on the outer periphery of the front side of the receiving plate corresponding to the receiving groove above, the pipe clamping component having a pipe clamping opening facing the side of the pipe cutting blade.
[0013] Furthermore, the guide tube includes an adjusting device at one end and a guide member at the other end, wherein the adjusting direction of the adjusting device is the same as the guiding direction of the guide member; the driving end of the adjusting device is connected to a support plate, and the support plate is movably connected to the guide member; a wire-pulling rod is vertically arranged on the upper side of the support plate, and a tube limiter is arranged on the wire-pulling rod, forming the limiting space between the upper side of the support plate and the tube limiter.
[0014] Furthermore, the receiving plate includes a disk-shaped base plate and a guide plate disposed on the front side of the base plate. The guide plate is coaxially disposed with the base plate and the radius of the guide plate is smaller than that of the base plate. The receiving groove is disposed along the outer edge of the guide plate to the axis and deviates from the radial direction. The width of the receiving groove at one end of the outer edge of the guide plate gradually narrows towards the winding cylinder.
[0015] The beneficial effects of this utility model are as follows:
[0016] By setting up the feeding and winding mechanism, the tube material can be effectively concentrated and organized to be input stably and reliably. Under its structural setting, the tube length can be output by encoding and counting, the tube height can be adjusted by swing direction, and the tube input speed can be kept stable, ensuring that the tube material can be effectively input to the winding reel position for winding operation.
[0017] In its application as a winding machine, in conjunction with a feeding drive device, it enables sequential winding and stacking of tubing in both the longitudinal and layering directions. Combined with a dual-station winding reel, it effectively organizes the input tubing for sequential winding on both sides, achieving automated tubing winding production with dual-station rotation. Furthermore, based on the offset traction of the tubing by the guide tube section, the tubing tends to approach the position to be received on the winding reel before cutting. With the subsequent rotation of the corresponding winding reel, the cut tubing can be wound into place, meeting the continuous winding production requirements of the winding machine system. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structural configuration of the winding machine of this utility model;
[0019] Figure 2 This is a cross-sectional schematic diagram of the winding machine of this utility model;
[0020] Figure 3 This is a schematic diagram of the first setting state of the feeding section of this utility model;
[0021] Figure 4 This is a schematic diagram of the second setting state of the feeding section of this utility model;
[0022] Figure 5This is a schematic diagram of the structural configuration of the inlet tube section of this utility model.
[0023] Figure label:
[0024] Rack 100
[0025] Feeding section 1, feeding and wiring mechanism 11, positioning plate 111, meter counting wheel 112, encoder 1121, feeding wheel 113, feeding drive motor 1131, guide wheel 114, swing arm 115, positioning bolt 1151, sway wheel 116, positioning platform 117, positioning slider 118, gear 119, feeding drive device 12, support platform 121, support plate 122, guide slide rail 123, transmission rack 124, guide drive motor 125.
[0026] 2. Rewinding section, 21. First station, 22. Second station, 23. First rewinding reel, 231. Guide plate, 2311. Base plate, 2312. Guide plate, 2313. Inclined surface, 2313. Winding drum, 232. Guide groove, 233. Positioning baffle, 234. Tilting drive device, 235. Tube clamp, 236. Tube clamping port, 237. Second rewinding reel, 24. Positioning drive device, 25. Rotation drive motor, 251. Drive cylinder, 252. Rewinding drive device, 26. Rewinding bracket, 27. Positioning rod, 28.
[0027] Pipe cutting section 3, pipe cutting blade 31, pipe cutting drive device 32
[0028] 4. Crimping section 4; 41. Crimping rod 41; 42. Crimping drive device 42
[0029] 5. Lead pipe section 5, limiting space 51, distance adjustment device 52, guide component 53, support plate 54, wire pull rod 55, pipe limiter 56. Detailed Implementation
[0030] To make the technical solution, purpose and advantages of this utility model clearer, the following explanation is given in conjunction with the accompanying drawings and embodiments.
[0031] like Figures 1 to 5 As shown, the dual-station winding machine of this utility model includes a frame 100, on which a feeding section 1 for conveying tube material and a winding section 2 for winding the input tube material into a coil are arranged. The winding section 2 is laterally arranged with a first station 21 and a second station 22. The feeding section 1 conveys the tube material in the lateral direction. The feeding section 1, the first station 21, and the second station 22 are arranged sequentially in the lateral direction to meet the requirements of tube material input winding processing. The first station 21 and the second station 22 are driven to switch positions of the first winding reel 23 and the second winding reel 24 by a switching drive device 25. The first winding reel 23 and the second winding reel 24 are each driven to rotate independently by a reel drive device 26.
[0032] By configuring a switching drive application for switching between two take-up reels, the tube material output from the feeding unit 1 can be wound in the corresponding take-up reel located at the first station 21. After the winding is completed, the take-up reel will switch to the second station 22, and the other take-up reel, after unloading or without winding, will rotate and switch back to the first station 21. The operator will unload the tube material from the take-up reel at the second station 22. At the same time as the tube material is unloaded at the second station 22, the other take-up reel will continue to wind the tube material at the first station 21. This enables continuous tube winding operations and meets the requirements of automated tube winding production with dual-station rotation.
[0033] To meet the requirements of forming a multi-layered, multi-width wound product from tubular material, the feeding section 1 of this invention includes a feeding and wiring mechanism 11 connected to a feeding drive device 12 driven in the longitudinal direction. The feeding and wiring mechanism 11 includes a vertically positioned positioning plate 111. On one side of the positioning plate 111, a metering wheel 112, a feeding wheel 113, and a guide wheel 114 are arranged sequentially in the transverse direction. On the other side of the positioning plate 111, a feeding drive motor 1131 connected to the feeding wheel 113 and an encoder 1121 rotatably connected to the metering wheel 112 are provided. A swing arm 115 is movably positioned on the other side of the positioning plate 111. A swaying wheel 116 is connected to the end of the swing arm 115. The swaying wheel 116, the metering wheel 112, the feeding wheel 113, and the guide wheel 114 are arranged in the same vertical plane.
[0034] By setting the swing wheel 116, the height position of the swing wheel 116 can be adjusted by rotating the swing arm 115, effectively introducing tube material at different height positions for winding input; the meter wheel 112 is connected to the encoder 1121 to calculate the length of the output tube material; and the feeding wheel 113 is connected to the feeding drive motor 1131 to effectively control the output speed of the tube material, and the guide wheel 114 can effectively guide and transport the tube material.
[0035] In a preferred embodiment, the height positions of the swing wheel 116, the measuring wheel 112, the feeding wheel 113, and the guide wheel 114 are staggered at varying heights, with the height positions of the swing wheel 116 and the feeding wheel 113 lower than the height positions of the measuring wheel 112 and the guide wheel 114; the positioning plate 111 is shaped like an inverted trapezoid, with the measuring wheel 112 and the guide wheel 114 located on both sides of the upper width direction of the positioning plate 111, and the feeding wheel 113 located in the middle of the lower part of the positioning plate 111; the swing arm 115 is located on the other side of the positioning plate 111. The swing arm 115 is rotatably connected to the encoder 1121 on the side coaxially. A positioning bolt 1151 is screwed onto the swing arm 115. A grip is provided at the end of the positioning bolt 1151 away from the positioning plate for the user to perform a turning operation. The positioning bolt is pressed against the other side of the positioning plate 111 for positioning application. When the user tightens the grip to lock the positioning bolt to the side position of the positioning plate 111, the swing arm 115 is locked and positioned. When the positioning bolt is loosened, the swing arm 115 can be linked to the swing wheel 116 to rotate around the axis for height adjustment.
[0036] The feeding drive device 12 includes a support platform 121 vertically arranged on the frame 100, a support plate 122 on the upper side of the support platform 121, a guide rail 123 on the upper side of the support plate 122, and a transmission rack 124 on the side of the support plate 122 facing the winding section 2. A positioning platform 117 is arranged on the lower side of the positioning plate 111, and a positioning slider 118 is arranged on the lower side of the positioning platform 117 to be slidably connected to the guide rail 123. A guide drive motor 125 is connected to the lower side of the positioning platform 117, and the drive end of the guide drive motor 125 is connected to a gear 119, which meshes with the transmission rack 124. The guide rail 123 and the transmission rack 124 both extend in the longitudinal direction. The guide rail 123 and the positioning slider 118 are preferably arranged in two parallel sets according to the needs of the stable structure.
[0037] Driven by the reciprocating rotation of the guide drive motor 125, the linked gear component 119 can reciprocate along the transmission rack 124. The guide drive motor 125, gear component 119, positioning platform 117, positioning plate 111, and the guide wheel structures on the positioning plate 111 are combined into an assembly. Guided by the transmission rack 124, this assembly of feeding and wiring mechanisms 11 makes stable reciprocating movements in the longitudinal direction. With the guidance of the positioning slider 118 and the guide rail 123 in the longitudinal direction, the movement stability of the feeding and wiring mechanism 11 is ensured to the greatest extent.
[0038] The first take-up reel 23 or the second take-up reel 24 is equipped with a cylindrical winding drum 232 extending in the longitudinal direction for winding tubes. With the adjustment and coordination, the feeding and winding mechanism 11 can evenly and side by side convey and arrange the tubes on the outer periphery of the corresponding winding drum 232 each time it moves longitudinally. During the reciprocating movement, the tubes are stacked in multiple layers to complete the stacked winding of the tubes.
[0039] Between the first station 21 and the second station 22, a tube cutting section 3 will be installed for cutting tubes. This allows for the cutting of tubes after they have been wound to the specified dimensions at a single station, followed by the introduction of the cut tubes to another station for rewinding. During the introduction process, a tube guide section 5 can be installed to guide the tubes, thus automating the process of introducing the cut end of the tube to a new take-up reel for a new round of winding. After the cutting process, to ensure a stable end for the wound tubes, a tube pressing section 4 will be installed near the second station 22 for pressing the wound tubes to finish the winding process.
[0040] Based on the meter wheel 112 and its connected encoder 1121 in the feeding and winding mechanism 11, the length of the input tube is effectively counted to obtain data, which serves as the basis for the target specifications of the tube winding. The control system then organizes the corresponding tube cutting and winding reel station switching based on the obtained statistical data of the input tube length.
[0041] Example 1:
[0042] To ensure a smooth connection between the ends of the sheared tubing between the two workstations, the preferred structural implementation of this winding machine is as follows:
[0043] The first take-up reel 23 and the second take-up reel 24 have the same structural configuration, including a receiving plate 231 located on the bottom side. The receiving plate 231 includes a disc-shaped base plate 2311 and a guide plate 2312 located on the front side of the base plate 2311. The guide plate 2312 is coaxially arranged with the base plate 2311 and the radius of the guide plate 2312 is smaller than that of the base plate 2311. An inclined slope 2313 is provided on the outer periphery of the guide plate 2312.
[0044] A winding cylinder 232 extends longitudinally from the center of the guide plate 2312, and a winding space is formed on the outer periphery of the winding cylinder 232. A receiving groove 233 is provided on the outer edge of the guide plate 2312 from the axial direction but deviating from the radial direction. A receiving opening is provided on the outer periphery of the guide plate 2312. The end of the receiving groove 233 is located near the outer periphery of the winding cylinder 232, and the width of the receiving groove 233 gradually narrows from one end of the outer edge of the receiving plate 231 to the end near the winding cylinder 232.
[0045] The guide tube section 5 is disposed between the first station 21 and the second station 22. The guide tube section 5 includes an adjusting device 52 at one end and a guide member 53 at the other end. The adjusting direction of the adjusting device 52 is the same as the guiding direction of the guide member 53. The driving end of the adjusting device 52 is connected to a support plate 54, and the support plate 54 is movably connected to the guide member 53. A wire-pulling rod 55 is vertically disposed on the upper side of the support plate 54, and a tube limiter 56 is disposed on the wire-pulling rod 55. A limiting space 51 is formed between the upper end of the support plate 54 and the tube limiter 56. The limiting space 51 is provided corresponding to the receiving opening to prepare for the guide tube to be connected to the receiving groove 233 to the winding drum 232.
[0046] When the first take-up reel 23 or the second take-up reel 24 is used for winding at the first station 21, the guide tube 5 is positioned in the longitudinal direction forward and away from the receiving plate 231. Before cutting the tube material after switching stations between the first and second take-up reels 23 and 24, the guide tube 5, driven by the adjusting device 52, moves its support plate 54 in conjunction with the limiting space 51, guided by the guide member 53, to move rearward in the longitudinal direction. This moves the tube section between the first station 21 and the second station 22 towards the rear, preparing it for cutting and for the end of the cut tube to be guided onto the first station 21. With the guide tube 5 in place, the tube material before cutting tends to approach the take-up reel to be connected, so that with the subsequent rotation of the corresponding take-up reel, the cut tube material can be wound and connected due to rotational inertia.
[0047] Taking the application of switching the tube material to the second reel 24 after winding on the first reel 23 as an example:
[0048] During the winding process of the first take-up reel 23, when the tube material is wound to the final stage, the shift drive device 25 is driven to switch the first take-up reel 23 to the second station 22 and move the second take-up reel 24 to the first station 21. At this time, the first take-up reel 23 passes the first station 21 and continues to wind the tube material in the second station 22. The tube material segment between the first station 21 and the second station 22 is simultaneously within the setting range of the limiting space 51. The second take-up reel 24 on the first station 21 is in an empty state. When the tube material in the first take-up reel 23 is wound to the target specification, the guide tube part 5 is driven to limit and push the tube material between the first station 21 and the second station 22 to the rear position in the longitudinal direction with its limiting space 51, so that the rear section of the tube material abuts the receiving plate 231 of the second take-up reel 24 at the first station 21.
[0049] Subsequently, the pipe cutting section 3 is driven to cut the pipe material between the first station 21 and the second station 22. During the cutting process, the second take-up reel 24 located at the first station 21 is driven to rotate synchronously. The outer peripheral end of the receiving groove 233 on the second take-up reel 24 is connected to the cut end of the pipe material. Under the rotation of the second take-up reel 24, the end of the pipe material at the rear end is guided to the outer peripheral side of the winding drum 232. Under the rotation, the pipe material at the rear end is wound onto the winding drum 232 to continuously make the second take-up reel 24 wind the pipe material.
[0050] To better complete the pipe cutting and ensure that the cut section is connected to the receiving groove 233, the pipe cutting part 3 includes a pipe cutting blade 31 disposed on the outer periphery of the receiving plate 231. The cutting blade 31 is obliquely upward facing the first station 21. The cutting blade 31 is located on the outer periphery of the receiving plate 231, and the cutting blade 31 has a cutting width that extends longitudinally relative to the front side of the receiving plate 231. The position of the pipe cutting blade 31 is relative to the lower part of the setting range of the limiting space 51.
[0051] The pipe cutter 31 is connected to a pipe cutting drive device 32 that drives its blade to cut towards the guide plate 231. A pipe clamping member 236 is provided above the guide groove 233 on the outer periphery of the guide plate 231. The pipe clamping member 236 has a pipe clamping port 237, which faces the pipe cutter 31. Based on the guide section 5 pulling the pipe segment to be cut to a rear position in the longitudinal direction, the pipe segment at the first station 21 is brought close to the front of the guide plate 231 and positioned above the pipe cutter 31. The pipe cutter 31 is rotated to bring it close to the guide plate 231, with its blade pressing against the outer periphery of the guide plate 231 and its cutting width extending a certain distance from the front of the guide plate 231. The blade of the pipe cutter 31 is angled upwards, corresponding to the pipe segment.
[0052] As the reel rotates, the tube clamp 236 passes the tube cutter 31. At this time, the tube clamping port 237 clamps the upper outer periphery of the tube material. As the reel rotates, the tube material passes from top to bottom through the blade of the tube cutter 31, thereby achieving the cutting of the tube material.
[0053] Example 2:
[0054] To further ensure the stability of the operation process during pipe winding, this embodiment provides a combined structure of the winding section 2, the cutting section 3, and the guiding section 5, so that the winding section 2, the cutting section 3, and the guiding section 5 on the frame 100 are combined as a whole, and the overall position can be switched between the first station 21 and the second station 22.
[0055] Specifically, a positioning rod 28 extends horizontally along the longitudinal direction on the frame 100; the winding section 2 includes a winding bracket 27, which is arranged in a racetrack shape; the shifting drive device 25 includes a rotary drive motor 251, the drive shaft of which drives a synchronously linked drive cylinder 252, which is located at the center of the winding bracket 27 along the longitudinal direction; the positioning rod 28 passes coaxially through the drive cylinder 252, and the positioning rod 28 and the drive cylinder 252 are supported and rotatably connected by a bearing; the reel drive device 26 includes reel drive motors on both sides of the winding bracket 27, which drive the reel shaft to drive the first reel 23 or the second reel 24 to rotate around the shaft.
[0056] In the guide tube section 5, the adjusting device 52 includes an adjusting drive cylinder, which is arranged in two sets to connect to the upper and lower sides of the support plate 54. The guide member 53 includes a cuboid guide slider, with guide grooves on the upper and lower sides of the guide slider. The support plate 54 has a support opening at the center for the guide slider to enter, and limiting blocks are provided on the upper and lower sides of the support opening to enter the guide grooves. The adjusting drive cylinders on both sides are arranged corresponding to the upper and lower sides of the drive cylinder 252, and one end of the adjusting drive cylinder is fixed to the winding support 27. The guide slider has a guide through hole in the center, and the guide slider is positioned and fixed to the positioning rod 28. In the winding machine of this utility model, the positioning rod 28 is fixed to the frame 100 and serves as a connecting structure to support the winding section 2 and the guide tube section 5 as a whole.
[0057] The guide tube section 5 rotates as a whole with the rotation of the first take-up reel 23 and the second take-up reel 24 in the take-up section 2. When the guide tube operation is applied to different take-up reels, the wire-pulling rod 55 in the guide tube section 5 extends at both ends relative to the support plate 54, and the tube limiter 56 is provided at both ends of the wire-pulling rod 55 so that the guide tube section 5 forms a limiting space 51 on both sides to adapt to the two sets of take-up reels for application.
[0058] The tube cutting section 3 includes a tube cutting drive cylinder connected to the front side of the winding bracket 27. The drive end of the tube cutting drive cylinder is driven to rotate by a vertically extending tube cutting shaft linked by a movable arm. The tube cutting blade 31 is located at the outer periphery of the front end of the tube cutting shaft, and the blade edge is parallel to the side wall of the receiving plate 231. When the tube cutting drive cylinder drives the tube cutting shaft to rotate, the blade edge of the tube cutting blade 31 can rotate and press against the side wall of the receiving plate 231, thus preparing for the tube cutting by engaging the tube clamping fitting 236. The tube cutting section 3 is arranged in two groups between the first station 21 and the second station 22, corresponding to the first winding reel 23 and the second winding reel 24.
[0059] Example 3:
[0060] To ensure the finished end of the wound tube material located at the second station 22 after the tube material is cut, the tube pressing part 4 is provided with a tube pressing rod 41 disposed on the upper side of the outer periphery of the winding drum 232. The length extension direction of the tube pressing rod 41 is parallel to the extension direction of the winding drum 232. The tube pressing rod 41 is connected to a tube pressing drive device 42 that drives it to perform tube pressing drive movement towards the winding drum 232. Under the drive of the tube pressing drive device 42, the tube pressing part 4 contacts and presses the tube material in the winding space with its tube pressing rod 41. After the tube pressing part 4 contacts and presses the tube material, the first winding drum 23 continues to rotate in the winding direction to straighten the remaining end of the tube material, ensuring the position of the end of the tube material when the worker winds the tube material, so as to facilitate the stable winding and removal of the wound tube material.
[0061] Example 4:
[0062] To facilitate the removal of the wound tube, in this invention, the front end shaft of the winding drum 232 is connected to a positioning baffle 234. The positioning baffle 234 is connected to a flipping drive device 235 that drives it to flip around the shaft. The flipping drive device 235 drives the positioning baffle 234 to either a first working state perpendicular to the extension direction of the winding drum 232 or a second working state parallel to the extension direction of the winding drum 232. During the winding process, the positioning baffle 234 is in the first working state to effectively limit and position the wound tube. When the tube is wound to the target size and needs to be removed, the positioning baffle 234 is driven to the second working state, allowing the wound tube to be removed longitudinally.
[0063] The above description is only a preferred embodiment of the present utility model. For those skilled in the art, modifications can still be made to the embodiments without departing from the implementation principle of the present utility model, and the corresponding modifications should also be considered within the protection scope of the present utility model.
Claims
1. A feeding and wiring mechanism, characterized in that, The device includes a vertically positioned positioning plate. On one side of the positioning plate, a measuring wheel, a feeding wheel, and a guide wheel are arranged sequentially in the horizontal direction. On the other side of the positioning plate, a drive motor connected to the feeding wheel and an encoder connected to the measuring wheel are arranged. A swing arm is rotatably connected to the other side of the positioning plate, and a sway wheel is connected to the end of the swing arm. The sway wheel, measuring wheel, feeding wheel, and guide wheel are arranged in the same vertical plane.
2. The feeding and wiring mechanism as described in claim 1, characterized in that, The height positions of the sway wheel, meter wheel, feeding wheel and guide wheel are staggered in sequence, with the height positions of the sway wheel and feeding wheel being lower than the height positions of the meter wheel and guide wheel.
3. The feeding and wiring mechanism as described in claim 2, characterized in that, The positioning plate is shaped like an inverted trapezoid. The metering wheel and guide wheel are located on both sides of the upper width of the positioning plate, and the feeding wheel is located in the middle of the lower part of the positioning plate. The swing arm is rotatably connected to the encoder on the other side of the positioning plate. A positioning bolt is screwed onto the swing arm. A gripping part is provided at the end of the positioning bolt away from the positioning plate. The positioning bolt is pressed against the other side of the positioning plate for positioning application.
4. A winding machine, characterized in that, include: A feeding section for conveying tubular material in a transverse direction; the feeding section employs a feeding and wiring mechanism as described in any one of claims 1 to 3; The winding section includes a first winding reel, which includes a receiving plate. A winding cylinder extends longitudinally from the center of the front side of the receiving plate, and a winding space is formed on the outer periphery of the winding cylinder. The winding section includes a first station and a second station, and the feeding section, the first station, and the second station are arranged sequentially in the transverse direction. A pipe cutting section for cutting pipes; the pipe cutting section is located between the first station and the second station.
5. The winding machine as described in claim 4, characterized in that, The feeding and winding mechanism is connected to a feeding drive device that drives in the longitudinal direction. The feeding drive device includes a support platform, a support plate on the upper side of the support platform, a guide rail on the upper side of the support plate, and a transmission rack on the side of the support plate facing the winding section. A positioning platform is provided on the lower side of the positioning plate, and a positioning slider is provided on the lower side of the positioning platform to be slidably connected to the guide rail. A guide drive motor is connected to the lower side of the positioning platform, and a gear is connected to the drive end of the guide drive motor. The gear meshes and transmits power to the transmission rack. The guide rail and the transmission rack both extend in the longitudinal direction. Under the drive of the guide drive motor, the feeding and winding mechanism is driven in the longitudinal direction by the guide rail and the transmission rack.
6. The winding machine as described in claim 4 or 5, characterized in that, The first and second workstations are driven to switch positions of the first and second take-up reels via a switching drive device; the first and second take-up reels are driven to rotate independently by a reel drive device.
7. The winding machine as described in claim 6, characterized in that... It also includes a guide tube section for deflecting and pulling the tube material, which is set between the first station and the second station; a guide groove is provided on the front side of the guide plate along its outer periphery to the outer periphery of the winding drum, and a guide opening is provided on the outer periphery of the guide plate corresponding to the guide groove; a limiting space is provided on the guide tube section, and the limiting space is provided corresponding to the guide opening.
8. The winding machine as described in claim 7, characterized in that, The pipe cutting section includes a pipe cutting blade disposed on the outer periphery of the receiving plate. The pipe cutting blade is connected to a pipe cutting drive device that drives its blade edge to move toward the receiving plate. The blade edge of the pipe cutting blade has a cutting width, which extends longitudinally relative to the front side of the receiving plate. A pipe clamping component is disposed on the outer periphery of the front side of the receiving plate above the receiving groove. The pipe clamping component has a pipe clamping opening facing the side of the pipe cutting blade.
9. The winding machine as described in claim 7, characterized in that, The guide tube section includes an adjusting device at one end and a guide member at the other end. The adjusting direction of the adjusting device is the same as the guiding direction of the guide member. The driving end of the adjusting device is connected to a support plate, and the support plate is movably connected to the guide member. A wire-pulling rod is vertically arranged on the upper side of the support plate, and a tube limiter is arranged on the wire-pulling rod. The limiting space is formed between the upper side of the support plate and the tube limiter.
10. The winding machine as described in claim 7, characterized in that, The receiving plate includes a disk-shaped base plate and a guide plate disposed on the front side of the base plate. The guide plate is coaxially disposed with the base plate and the radius of the guide plate is smaller than that of the base plate. The receiving groove is disposed along the outer edge of the guide plate to the axis and deviates from the radial direction. The width of the receiving groove is gradually narrowed from one end of the outer edge of the guide plate to the end near the winding cylinder.