Steel wire rope processing and winding device

Abstract

This utility model relates to the field of wire rope processing technology and discloses a wire rope processing and winding device, including a base frame. A connecting frame is fixedly connected to the middle of the upper surface of the base frame. A winding roller is rotatably connected to one side of the connecting frame. A circular ring plate is slidably connected to the outer side of the winding roller, and a blocking ring is slidably connected to the other outer side of the winding roller. A pushing assembly is provided on one side of the upper surface of the base frame. The pushing assembly includes a mounting frame, which is fixedly connected to one side of the upper surface of the base frame. A variable speed motor is fixedly installed in the middle of the mounting frame. This utility model utilizes the connecting column to transmit the elastic force of the compressed spring. After release, it pushes the circular ring plate to reduce the adhesion between the coiled wire rope and the winding roller. The lateral movement of the square rod can further provide pushing force to the circular ring plate, making it easier to push the coiled wire rope out of the winding roller. At the same time, under the action of the mounting groove and the positioning column, it is easy to install and knot the binding rope for positioning. The coiled wire rope can be bound and fixed before being pushed out.

Description

Technical Field

[0001] This utility model relates to the field of wire rope processing technology, and in particular to a wire rope processing winding device. Background Technology

[0002] Steel wire rope is a composite structure made of high-strength steel wires that have undergone cold drawing, heat treatment and other processes to improve their performance, and then twisted according to specific rules. It is a flexible structural component made of multiple steel wires twisted together, with characteristics such as high strength, fatigue resistance and wear resistance. It is widely used in hoisting, transportation, construction, mining and other fields. After processing, steel wire rope usually needs to be wound into coils for easy storage.

[0003] A search revealed Chinese patent CN220283139U, which discloses a winding device for elevator wire rope processing. This device addresses the shortcomings of existing winding devices, such as the lack of rapid fixing capabilities. While most existing winding devices are equipped with casters for manual movement, it's difficult to quickly and easily fix the device once in place. Furthermore, existing winding devices lack orderly winding capabilities; traditional winding methods are complex and require manual intervention, increasing the risk of worker injury and costs. Therefore, this patent addresses the issue by placing one end of the elevator wire rope into a positioning plate and then rotating the positioning bolt to fix it. Turning on the motor and telescopic rod allows the winding column to rotate and the positioning plate to move, resulting in orderly winding of the wire rope without the need for manual intervention, thus increasing work efficiency.

[0004] While the aforementioned wire rope is easy to move and wind after winding, it usually forms a thick coil after being wound onto the device. Since the wire rope is made of steel wire, the coil is quite heavy. Therefore, it is difficult to remove the coiled wire rope from the outside of the winding roller after winding, making it inconvenient for operators to quickly remove the coiled wire rope from the device. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a wire rope processing and winding device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a wire rope processing and winding device, including a base frame, a connecting frame fixedly connected to the middle of the upper surface of the base frame, a winding roller rotatably connected to one side of the connecting frame, a circular ring plate slidably connected to the outer side of the winding roller, a blocking ring slidably connected to the other outer side of the winding roller, and a pushing and winding assembly provided on one side of the upper surface of the base frame. The push-roll assembly includes a mounting frame, which is fixedly connected to one side of the upper surface of the base frame, and a variable speed motor is fixedly installed in the middle of the mounting frame.

[0007] As a further description of the above technical solution: The output end of the variable speed motor is fixedly connected to one end of the rope winding roller. The mounting frame has multiple columnar grooves inside, and springs are fixedly connected inside the columnar grooves. One end of the spring is fixedly connected to a connecting column.

[0008] As a further description of the above technical solution: The mounting bracket is externally fixedly connected to a limiting frame, one end of each of the multiple connecting columns is fixedly connected to one side of a circular plate, a connecting rod is fixedly connected to one side of the circular plate, and a guide frame is fixedly connected to one end of the connecting rod.

[0009] As a further description of the above technical solution: A threaded tube is connected through one side of the guide frame, and a bolt is connected to the internal thread of the threaded tube. A threaded hole is opened on one side of the mounting bracket.

[0010] As a further description of the above technical solution: A stepper motor is fixedly mounted on one side of the mounting bracket. A lead screw is fixedly connected to the output end of the stepper motor. A square rod is threadedly connected to the external side of the lead screw. The square rod is slidably connected to one side of the mounting bracket. A threaded groove is provided inside the square rod.

[0011] As a further description of the above technical solution: The blocking ring has two through holes in the middle, and two limiting blocks are fixedly connected to the inner wall of the blocking ring. The winding roller has a through hole inside, and a T-shaped rod is slidably connected to the through hole and the two through holes.

[0012] As a further description of the above technical solution: One end of the T-shaped rod is provided with a threaded groove, and a nut is connected to the external thread of the threaded groove. Both sides of the rope winding roller are provided with mounting grooves, and two positioning pins are fixedly connected inside the mounting grooves.

[0013] This utility model has the following beneficial effects: 1. This utility model, through the setting of the push-coil assembly, utilizes the connecting column to facilitate the transmission of the compressed spring force, so that after the spring force is released, it can push the ring plate to push the coiled wire rope, reducing the sticking phenomenon between the wire rope and the winding roller after it is wound into a coil. At the same time, under the lateral movement of the square rod, it is convenient to further provide pushing force to the ring plate, thereby facilitating the pushing of the coiled wire rope from the outside of the winding roller.

[0014] 2. With the help of the mounting groove and positioning post, this utility model helps to install the binding rope of the coiled steel wire rope, and the positioning post facilitates the knotting and positioning of the binding rope. After the steel wire rope is coiled and wound, it can be bound and fixed before pushing it out, which helps to reduce the loosening phenomenon that occurs during the steel wire rope discharge process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the square rod proposed in this utility model; Figure 3 This is a partial structural diagram of the positioning post connection point proposed in this utility model; Figure 4 This is a schematic diagram of the cross-sectional structure of the connecting column proposed in this utility model; Figure 5 This is a schematic diagram of the mounting groove structure proposed in this utility model; Figure 6 This is a schematic diagram of the cross-sectional structure of the blocking ring proposed in this utility model; Figure 7 This is a schematic diagram of the T-shaped rod structure proposed in this utility model.

[0016] Legend: 1. Base frame; 2. Connecting frame; 3. Rope winding roller; 4. Circular ring plate; 5. Blocking ring; 6. Mounting frame; 7. Variable speed motor; 8. Columnar groove; 9. Spring; 10. Connecting column; 11. Limiting frame; 12. Connecting rod; 13. Guide frame; 14. Threaded tube; 15. Bolt; 16. Threaded hole; 17. Stepper motor; 18. Lead screw; 19. Square rod; 20. Through hole; 21. Limiting block; 22. T-shaped rod; 23. Threaded groove; 24. Nut; 25. Mounting groove; 26. Positioning column; 27. Through hole. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] As attached Figure 1-7As shown, one embodiment of this utility model is provided: a wire rope processing and winding device, including a base frame 1, a connecting frame 2 fixedly connected to the middle of the upper surface of the base frame 1, a winding roller 3 rotatably connected to one side of the connecting frame 2 to facilitate the winding of the wire rope, a circular ring plate 4 slidably connected to one side of the winding roller 3 to limit one side of the winding roller 3, a blocking ring 5 slidably connected to the other side of the winding roller 3 to limit the other side of the winding roller 3, and a push-coil assembly provided on one side of the upper surface of the base frame 1; The pusher assembly includes a mounting frame 6, which is fixedly connected to one side of the upper surface of the base frame 1. A variable speed motor 7 is fixedly installed in the middle of the mounting frame 6.

[0019] As attached Figure 2 As shown, the output end of the variable speed motor 7 is fixedly connected to one end of the winding roller 3. The mounting frame 6 has multiple columnar grooves 8 inside for connecting the retraction of the column 10. A spring 9 is fixedly connected inside the columnar groove 8, and one end of the spring 9 is fixedly connected to the connecting column 10, which pushes the connecting column 10. A limit frame 11 is fixedly connected to the outside of the mounting frame 6, which limits the guide frame 13. One end of the multiple connecting columns 10 is fixedly connected to one side of the annular plate 4. A connecting rod 12 is fixedly connected to one side of the annular plate 4. One end of the connecting rod 12 is fixedly connected to the guide frame 13, which limits the movement of the annular plate 4. A threaded tube 14 is connected through one side of the guide frame 13 to facilitate the installation of the bolt 15.

[0020] As attached Figure 4 As shown, the internal thread of the threaded tube 14 is connected to a bolt 15, which facilitates fixing the position of the guide frame 13.

[0021] As attached Figure 5 As shown, a threaded hole 16 is provided on one side of the mounting bracket 6 to match the bolt 15. A stepper motor 17 is fixedly installed on one side of the mounting bracket 6. A lead screw 18 is fixedly connected to the output end of the stepper motor 17 to facilitate the lateral movement of the square rod 19 when it rotates.

[0022] As attached Figure 2 As shown, the external thread of the lead screw 18 is connected to a square rod 19, which is slidably connected to one side of the mounting bracket 6 and pushes the annular plate 4. The square rod 19 has a threaded groove inside, which matches the thread of the lead screw 18.

[0023] As attached Figure 6 As shown, the middle part of the blocking ring 5 has two through holes 20 to facilitate the passage of the T-shaped rod 22. The inner wall of the blocking ring 5 is fixedly connected to two limiting blocks 21, which play a positioning role in the installation of the blocking ring 5 on the rope winding roller 3.

[0024] As attached Figure 5As shown, the inside of the rope winding roller 3 has a through hole 27 to facilitate the passage of the T-shaped rod 22.

[0025] As attached Figure 7 As shown, a T-shaped rod 22 is slidably connected inside the through hole 27 and the two through holes 20. One end of the T-shaped rod has a limiting function, and one end of the T-shaped rod 22 has a threaded groove 23. A nut 24 is threadedly connected to the outside of the threaded groove 23 to facilitate fixing the T-shaped rod 22.

[0026] As attached Figure 5 As shown, both sides of the rope winding roller 3 are provided with mounting grooves 25 for installing binding ropes. Two positioning posts 26 are fixedly connected inside the mounting grooves 25 to facilitate the binding and positioning of the two ends of the binding rope.

[0027] Working principle: In use, first install the binding rope horizontally inside the mounting grooves 25 on both sides, and tie both ends of the binding rope to the positioning posts 26 on both sides. Then, after pre-fixing one end of the wire rope to the winding roller 3, drive the variable speed motor 7 so that the output end of the variable speed motor 7 drives the winding roller 3 to rotate, so that the winding roller 3 will cause the wire rope to coil and wind when rotating. Then, release the pre-fixed end of the wire rope. When the wire rope is discharged, turn off the variable speed motor 7, first unwind both ends of the binding rope, and then wind the binding rope around both sides of the wire coil. After tightening, unscrew the nut 24 from the outside of the threaded groove 23, so that the T-shaped rod 22 is released from the limit. Then pull the T-shaped rod 22 up to separate it from the through hole 27 and the through hole 20, so that the blocking ring 5 is released from the limit. Then, the blocking ring 5 drives the two limit blocks 21 to slide from the inside of the winding roller 3 and the mounting groove 25. The guide frame 13 is released from its limit by removing the bolt 15, which is then turned out of the threaded hole 16. Under the action of the release of the elastic force of the multiple springs 9, the connecting column 10 is pushed by the elastic force, so that the connecting column 10 slides inside the columnar groove 8, thereby pushing the annular plate 4 laterally. This allows the annular plate 4 to push the coiled steel wire from the outside of the rope winding roller 3. When the steel wire is wound thickly and the pushing force of the springs 9 is insufficient, the stepper motor 17 is started by the external controller. When the output end of the stepper motor 17 drives the lead screw 18 to rotate, it will push the square rod 19 to slide on one side of the mounting frame 6 under the action of the screw groove. When the square rod 19 moves laterally, it pushes the annular plate 4, and the annular plate 4 pushes the coiled steel wire, thus facilitating the pushing of the steel wire out.

[0028] The circuit connection involved in this utility model is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments. It belongs to the widely used prior art.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire rope processing and winding device, comprising a base frame (1), characterized in that: A connecting frame (2) is fixedly connected to the middle of the upper surface of the base frame (1). A rope winding roller (3) is rotatably connected to one side of the connecting frame (2). A circular ring plate (4) is slidably connected to the outer side of the rope winding roller (3). A blocking ring (5) is slidably connected to the other side of the outer side of the rope winding roller (3). A push-winding assembly is provided on one side of the upper surface of the base frame (1). The pusher assembly includes a mounting frame (6), which is fixedly connected to one side of the upper surface of the base frame (1), and a variable speed motor (7) is fixedly installed in the middle of the mounting frame (6).

2. The wire rope processing and winding device according to claim 1, characterized in that: The output end of the variable speed motor (7) is fixedly connected to one end of the rope winding roller (3). The mounting frame (6) has multiple columnar grooves (8) inside. A spring (9) is fixedly connected inside the columnar groove (8). A connecting column (10) is fixedly connected to one end of the spring (9).

3. The wire rope processing and winding device according to claim 2, characterized in that: The mounting bracket (6) is externally fixedly connected to a limiting frame (11), one end of a plurality of connecting columns (10) is fixedly connected to one side of a circular plate (4), a connecting rod (12) is fixedly connected to one side of the circular plate (4), and a guide frame (13) is fixedly connected to one end of the connecting rod (12).

4. The wire rope processing and winding device according to claim 3, characterized in that: A threaded tube (14) is connected through one side of the guide frame (13), and a bolt (15) is threaded inside the threaded tube (14). A threaded hole (16) is opened on one side of the mounting bracket (6).

5. The wire rope processing and winding device according to claim 1, characterized in that: A stepper motor (17) is fixedly installed on one side of the mounting bracket (6). A lead screw (18) is fixedly connected to the output end of the stepper motor (17). A square rod (19) is threadedly connected to the outside of the lead screw (18). The square rod (19) is slidably connected to one side of the mounting bracket (6). A threaded groove is provided inside the square rod (19).

6. The wire rope processing and winding device according to claim 1, characterized in that: Two through holes (20) are opened in the middle of the blocking ring (5). Two limiting blocks (21) are fixedly connected to the inner wall of the blocking ring (5). A through hole (27) is opened inside the rope winding roller (3). A T-shaped rod (22) is slidably connected to the through hole (27) and the two through holes (20).

7. The wire rope processing and winding device according to claim 6, characterized in that: One end of the T-shaped rod (22) is provided with a threaded groove (23), and a nut (24) is connected to the external thread of the threaded groove (23). Both sides of the winding roller (3) are provided with mounting grooves (25), and two positioning pins (26) are fixedly connected inside the mounting grooves (25).

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