A take-up reel loading and unloading device for enameled wire production

Abstract

The utility model discloses a take -up reel loading and unloading device for enameled wire production, including device body, device body includes frame device, loading and unloading device, pressure device and take -up reel device, and loading and unloading device installs in the left -hand end inside frame device, and pressure device installs in the right -hand end inside frame device, and take -up reel device is sleeved in loading and unloading device, loading and unloading device includes insertion column, spacing disc, motor, spacing block and motor mounting disc, and insertion column is cylindrical structure, and spacing disc is welded in insertion column left -hand end, and motor mounting disc installs in motor right -hand end outside, and motor is installed in frame device left -hand end through motor mounting disc, and motor mounting disc surface is provided with several groups of annular equidistance mode distribution's locking hole, and motor drive end is connected with spacing disc left -hand end, and spacing block is equipped with two groups and two groups spacing block is respectively annular equidistance mode welding in insertion column outside. This kind of device can quickly load and unload take -up reel without screw / nut, improves efficiency and reduces operation requirement.

Description

Technical Field

[0001] This utility model relates to the field of wire take-up technology for enameled wire production, specifically to a wire take-up reel loading and unloading device for enameled wire production. Background Technology

[0002] Enameled wire is a major type of winding wire, consisting of a conductor and an insulation layer. The bare wire is annealed and softened, then coated with enamel multiple times and baked. However, producing products that meet both standard requirements and customer demands is not easy. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires differ, but they all possess four major properties: mechanical, chemical, electrical, and thermal properties.

[0003] Existing enameled wire take-up reels typically rely on manual loading and unloading, requiring screws or nuts for tightening. This process is time-consuming, labor-intensive, and inefficient, and demands a high level of operator skill. Furthermore, once installed on the device, the reel is prone to shaking and displacement, resulting in uneven winding of the enameled wire and affecting product quality.

[0004] Therefore, a solution is needed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a take-up reel loading and unloading device for enameled wire production, thereby solving the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a take-up reel loading and unloading device for enameled wire production, comprising a device body, the device body including a frame device, a loading and unloading device, a clamping device, and a take-up reel device. The loading and unloading device is installed inside the left end of the frame device, the clamping device is installed inside the right end of the frame device, and the take-up reel device is sleeved on the loading and unloading device. The loading and unloading device includes an insertion post, a limiting plate, a motor, a limiting block, and a motor mounting plate. The insertion post has a cylindrical structure, the limiting plate has a circular structure, the limiting plate is welded to the left end of the insertion post, the motor mounting plate is installed on the outside of the right end of the motor, and the motor is mounted on the left end of the frame device via the motor mounting plate. The surface of the motor mounting plate has several sets of locking holes distributed in an annular equidistant manner. The motor drive end is connected to the left end of the limiting plate. Two sets of limiting blocks are provided, and the two sets of limiting blocks are welded to the outside of the insertion post in an annular equidistant manner. The limiting blocks have a rectangular structure.

[0009] Preferably, the clamping device includes a hydraulic column, a clamping plate, a clamping block, and a bidirectional rotating shaft. The hydraulic column is installed on the right end of the frame device by screws. The bidirectional rotating shaft is installed on the driving end of the hydraulic column and located inside the frame device. The clamping plate has a circular shape and is installed on the other end of the bidirectional rotating shaft. The clamping block is welded to the left end of the clamping plate. The clamping plate has a hollow cylindrical structure.

[0010] Preferably, the take-up reel device includes a first reel body, a second reel body, and a take-up post. The first reel body, the second reel body, and the take-up post are all smoothly transitioned and integrally formed structures. The first reel body is located outside the left end of the take-up post, and the second reel body is located outside the right end of the take-up post. Both the first reel body and the second reel body are annular structures. The take-up post is cylindrical. An insertion port is provided at the left end of the take-up post. The insertion port is a through-type structure. Two sets of small limiting ports distributed in an annular and equidistant manner are provided outside the insertion port. The small limiting ports are rectangular structures. Several sets of anti-slip grooves distributed in an annular and equidistant manner are provided on the surface of the take-up post.

[0011] Preferably, the frame device has a U-shaped structure. The frame device includes a base plate, a first side plate, and a second side plate. The first side plate and the second side plate are symmetrically installed on the top of the base plate. A reinforcing block is provided between the first side plate, the second side plate, and the base plate. The reinforcing block has a triangular shape and a hollow groove is formed inside the reinforcing block. The hollow groove has a triangular shape.

[0012] (III) Beneficial Effects

[0013] This utility model provides a take-up reel loading and unloading device for enameled wire production. It has the following beneficial effects:

[0014] In this solution, the take-up reel loading and unloading device for enameled wire production precisely matches the limiting block of the loading and unloading device with the small limiting port of the take-up reel insertion port, allowing for quick loading and unloading of the take-up reel without screws / nuts, improving efficiency and reducing operational requirements. The clamping device and the loading and unloading device clamp the take-up reel from both sides to prevent it from shaking or shifting, ensuring neat winding of the enameled wire. The take-up reel adopts an integrated molding structure, with the insertion port adapted to the loading and unloading device and the take-up post equipped with anti-slip grooves, balancing loading and unloading convenience with take-up stability. The frame device enhances structural stability with triangular reinforcing blocks, providing reliable support for each component, thus comprehensively solving the problems of time-consuming loading and unloading and easy shaking of the take-up reel affecting product quality in existing technologies. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the loading and unloading device of this utility model;

[0017] Figure 3 This is a schematic diagram of the pressing device of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the take-up reel device of this utility model.

[0019] In the diagram, 1. Device body; 2. Frame device; 3. Loading and unloading device; 4. Clamping device; 5. Take-up reel device; 6. Insertion post; 7. Limiting plate; 8. Motor; 9. Limiting block; 10. Motor mounting plate; 11. Locking hole; 12. Hydraulic column; 13. Clamping plate; 14. Clamping block; 15. Bidirectional rotating shaft; 16. First disc body; 17. Second disc body; 18. Take-up post; 19. Insertion port; 20. Small limit port; 21. Anti-slip groove; 22. Base plate; 23. First side plate; 24. Second side plate; 25. Reinforcing block; 26. Empty groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution:

[0022] Example 1

[0023] To address the aforementioned problems: existing enameled wire take-up reels typically rely on manual loading and unloading, requiring screws or nuts for tightening. This process is time-consuming, labor-intensive, and inefficient, demanding a high level of operator skill. Furthermore, once installed on the device, the reel is prone to shaking and displacement, resulting in uneven winding of the enameled wire and affecting product quality.

[0024] The solution is as follows: A take-up reel loading and unloading device for enameled wire production includes a device body 1. The device body 1 includes a frame device 2, a loading and unloading device 3, a clamping device 4, and a take-up reel device 5. The loading and unloading device 3 is installed inside the left end of the frame device 2, and the clamping device 4 is installed inside the right end of the frame device 2. The take-up reel device 5 is sleeved on the loading and unloading device 3. The loading and unloading device 3 includes an insertion post 6, a limiting plate 7, a motor 8, a limiting block 9, and a motor mounting plate 10. The insertion post 6 has a cylindrical structure, and the limiting plate 7 has a limiting plate 8. The limiting plate 9 has a limiting plate 10. The positioning plate 7 has a circular structure. The limiting plate 7 is welded to the left end of the insertion post 6. The motor mounting plate 10 is installed on the outside of the right end of the motor 8. The motor 8 is installed on the left end of the frame device 2 through the motor mounting plate 10. The surface of the motor mounting plate 10 has several sets of locking holes 11 distributed in a ring-shaped equidistant manner. The driving end of the motor 8 is connected to the left end of the limiting plate 7. The limiting block 9 has two sets, and the two sets of limiting blocks 9 are welded to the outside of the insertion post 6 in a ring-shaped equidistant manner. The limiting block 9 has a rectangular structure.

[0025] Analysis of the above: When the motor 8 starts, it drives the insertion post 6 to rotate through the limiting plate 7; when the insertion port 19 of the take-up reel device 5 is fitted onto the insertion post 6, the limiting block 9 is embedded in the small limiting port 20, transmitting torque to make the take-up reel rotate synchronously to take up the line; during installation, the take-up reel insertion port 19 is aligned with the insertion post 6, so that the limiting block 9 is engaged with the small limiting port 20; during disassembly, it is removed in the reverse direction; the motor 8 is securely installed through the locking hole 11, and starts to drive the take-up reel as needed; no screws / nuts are needed, and the take-up reel can be quickly installed and removed through the cooperation of the limiting block 9 and the small limiting port 20, improving efficiency; the motor 8 directly drives the insertion post 6, with direct transmission and stable speed; the locking hole 11 of the motor mounting plate 10 ensures that the motor is securely installed.

[0026] Example 2:

[0027] Please see Figure 1-4 This utility model provides a technical solution based on Embodiment 1: The clamping device 4 includes a hydraulic column 12, a clamping plate 13, a clamping block 14, and a bidirectional rotating shaft 15. The hydraulic column 12 is installed on the right end of the frame device 2 by screws. The bidirectional rotating shaft 15 is installed on the driving end of the hydraulic column 12 and is located inside the frame device 2. The clamping plate 13 has a circular structure. The clamping plate 13 is installed on the other end of the bidirectional rotating shaft 15. The clamping block 14 is welded to the left end of the clamping plate 13. The clamping plate 13 has a hollow cylindrical structure.

[0028] Analysis of the above: The hydraulic column 12 extends and retracts, pushing the clamping plate 13 to move along the bidirectional rotating shaft 15, causing the clamping block 14 to contact and press against the second disc 17 of the take-up reel device 5, limiting the take-up reel from the right side; the bidirectional rotating shaft 15 adapts to the rotation of the take-up reel, avoiding rigid obstruction; after the take-up reel is installed, the hydraulic column 12 extends, the clamping plate 13 moves to the left, and the clamping block 14 presses against the second disc 17; after take-up is completed, the hydraulic column 12 retracts, the clamping plate 13 moves to the right, releasing the clamping for easy disassembly; the hydraulic drive automatically clamps, making operation simple; the clamping block 14 prevents the take-up reel from shaking or shifting, ensuring neat winding of the enameled wire; the bidirectional rotating shaft 15 allows the take-up reel to rotate while maintaining clamping, demonstrating ingenious structure.

[0029] Example 3:

[0030] Please see Figure 1-4 This utility model provides a technical solution based on Embodiment 1: The take-up reel device 5 includes a first reel body 16, a second reel body 17, and a take-up post 18. The first reel body 16, the second reel body 17, and the take-up post 18 are all smoothly transitioned and integrally formed structures. The first reel body 16 is located outside the left end of the take-up post 18, and the second reel body 17 is located outside the right end of the take-up post 18. The first reel body 16 and the second reel body 17 are both annular structures. The take-up post 18 is cylindrical. An insertion port 19 is provided at the left end of the take-up post 18. The insertion port 19 is a through structure. Two sets of small limiting ports 20 distributed in an annular equidistant manner are provided outside the insertion port 19. The small limiting ports 20 are rectangular structures. Several sets of anti-slip grooves 21 distributed in an annular equidistant manner are provided on the surface of the take-up post 18.

[0031] Analysis of the above: The insertion port 19 is fitted onto the insertion post 6, and the small limiting port 20 cooperates with the limiting block 9, causing the take-up post 18 to rotate with the insertion post 6. The enameled wire is wound around the surface of the take-up post 18 (the anti-slip groove 21 enhances friction and prevents slippage). The first and second reels restrict the axial displacement of the enameled wire. During installation, the insertion port 19 and the insertion post 6 are aligned. During take-up, the wire rotates with the loading and unloading device 3. During disassembly, the wire is removed after the clamping device 4 releases the clamp. The one-piece molded structure has high strength and a smooth transition, avoiding scratches on the enameled wire. The insertion port 19 and the small limiting port 20 cooperate with the loading and unloading device 3 to achieve quick loading and unloading. The anti-slip groove 21 improves the winding stability. The first and second reels limit the range of the enameled wire and prevent deviation.

[0032] Example 4:

[0033] Please see Figure 1-4The present invention provides a technical solution based on Embodiment 1: the frame device 2 has a U-shaped structure, the frame device 2 includes a base plate 22, a first side plate 23 and a second side plate 24, the first side plate 23 and the second side plate 24 are symmetrically installed on the top of the base plate 22, and a reinforcing block 25 is provided between the first side plate 23, the second side plate 24 and the base plate 22. The reinforcing block 25 has a triangular shape, and a hollow groove 26 is opened inside the reinforcing block 25. The hollow groove 26 has a triangular shape.

[0034] Analysis of the above content: The base plate 22 is a load-bearing component; the first side plate 23 is equipped with the loading and unloading device 3; and the second side plate 24 is equipped with the clamping device 4. The triangular reinforcing block 25 utilizes the stability of the triangle (the hollow groove 26 reduces weight while maintaining mechanical properties) to enhance the strength of the frame structure. The concave structure facilitates loading and unloading, and the clamping device is symmetrically arranged to ensure the clamping stability of the take-up reel. The triangular reinforcing block 25 combined with the hollow groove 26 not only improves the load-bearing and deformation resistance but also avoids the device being bulky, resulting in a stable and reliable structure.

[0035] Working principle: During operation, the frame device 2 serves as the basic support. Its base plate 22, first side plate 23, second side plate 24, and triangular reinforcing block 25 (with hollow groove 26 to reduce weight and maintain mechanical properties) form a stable structure, providing a reliable installation foundation for each component and preventing overall shaking during operation. During loading and unloading, the insertion port 19 of the take-up reel device 5 is fitted into the insertion post 6 of the loading and unloading device 3, so that the limiting block 9 on the outside of the insertion post 6 is embedded into the small limiting port 20 on the outside of the insertion port 19. Quick positioning and installation can be completed without screws / nuts. The motor 8 drives the insertion post 6 to rotate through the limiting plate 7, thereby driving the take-up reel device 5 to rotate synchronously, realizing the enameled wire on the take-up post. During the winding process on the take-up post 18, the anti-slip grooves 21 on the surface of the take-up post 18 enhance the friction between the enameled wire and the take-up post, preventing slippage. The first reel body 16 and the second reel body 17 (integrated structure to ensure strength) limit the axial displacement of the enameled wire. At the same time, the hydraulic column 12 of the clamping device 4 pushes the clamping plate 13 to the left, so that the clamping block 14 fits tightly against the second reel body 17 of the take-up reel device 5. With the help of the loading and unloading device 3, the take-up reel is clamped from both sides. The bidirectional rotating shaft 15 ensures that the clamping state is stable when the take-up reel rotates, effectively preventing the take-up reel from shaking or shifting, and ensuring that the enameled wire is wound neatly. When disassembling, the hydraulic column 12 retracts to release the clamping, and the take-up reel can be removed directly. Through the coordination of various components, the overall system achieves the technical effects of rapid loading and unloading of the take-up reel (improving efficiency and reducing operation difficulty) and stable winding process (ensuring product quality).

[0036] The present invention comprises: 1. Device body; 2. Frame device; 3. Loading and unloading device; 4. Clamping device; 5. Take-up reel device; 6. Insertion post; 7. Limiting plate; 8. Motor; 9. Limiting block; 10. Motor mounting plate; 11. Locking hole; 12. Hydraulic column; 13. Clamping plate; 14. Clamping block; 15. Bidirectional rotating shaft; 16. First disc body; 17. Second disc body; 18. Take-up post; 19. Insertion port; 20. Small limiting port; 21. Anti-slip groove; 22. Base plate; 23. First side plate; 24. Second side plate; 25. Reinforcing block; 26. Hollow groove. All components are general standard parts or parts skilled in the art. The components described herein are known to all personnel, and their structure and principles can be understood by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this invention is that existing enameled wire take-up reels typically rely on manual loading and unloading, requiring screws or nuts for tightening. This results in time-consuming, labor-intensive, and inefficient loading and unloading of the enameled wire take-up reels, and also requires a high level of operator skill. Furthermore, after the take-up reel is installed on the device, it is prone to shaking and displacement, leading to uneven winding of the enameled wire and affecting product quality. This invention, through the combination of the above-mentioned components, allows for quick loading and unloading of the take-up reel without screws / nuts, improving efficiency and reducing operational requirements.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A take-up reel loading and unloading device for enameled wire production, characterized in that: The device includes a main body (1), which includes a frame device (2), a loading and unloading device (3), a pressing device (4) and a take-up reel device (5). The loading and unloading device (3) is installed inside the left end of the frame device (2), the pressing device (4) is installed inside the right end of the frame device (2), and the take-up reel device (5) is sleeved on the loading and unloading device (3). The loading and unloading device (3) includes an insertion post (6), a limiting plate (7), a motor (8), a limiting block (9), and a motor mounting plate (10). The insertion post (6) has a cylindrical structure, and the limiting plate (7) has a circular structure. The limiting plate (7) is welded to the left end of the insertion post (6). The motor mounting plate (10) is installed on the outside of the right end of the motor (8). The motor (8) is installed on the left end of the frame device (2) through the motor mounting plate (10). The surface of the motor mounting plate (10) is provided with several sets of locking holes (11) distributed in a ring-shaped equidistant manner. The driving end of the motor (8) is connected to the left end of the limiting plate (7). There are two sets of limiting blocks (9), and the two sets of limiting blocks (9) are welded to the outside of the insertion post (6) in a ring-shaped equidistant manner. The limiting block (9) has a rectangular structure.

2. The wire take-up reel loading and unloading device for enameled wire production according to claim 1, characterized in that: The clamping device (4) includes a hydraulic column (12), a clamping plate (13), a clamping block (14), and a bidirectional rotating shaft (15). The hydraulic column (12) is installed on the right end of the frame device (2) by screws. The bidirectional rotating shaft (15) is installed on the driving end of the hydraulic column (12) and located inside the frame device (2). The clamping plate (13) has a circular structure. The clamping plate (13) is installed on the other end of the bidirectional rotating shaft (15). The clamping block (14) is welded to the left end of the clamping plate (13). The clamping plate (13) has a hollow cylindrical structure.

3. The wire take-up reel loading and unloading device for enameled wire production according to claim 1, characterized in that: The take-up reel device (5) includes a first reel body (16), a second reel body (17), and a take-up post (18). The first reel body (16), the second reel body (17), and the take-up post (18) are all smoothly transitioned and integrally formed structures. The first reel body (16) is located outside the left end of the take-up post (18), and the second reel body (17) is located outside the right end of the take-up post (18). The first reel body (16) and the second reel body (17) are both annular structures. The take-up post (18) is cylindrical. An insertion port (19) is provided at the left end of the take-up post (18). The insertion port (19) is a through structure. Two sets of small limiting ports (20) distributed in an annular equidistant manner are provided outside the insertion port (19). The small limiting ports (20) are rectangular structures. Several sets of anti-slip grooves (21) distributed in an annular equidistant manner are provided on the surface of the take-up post (18).

4. The wire take-up reel loading and unloading device for enameled wire production according to claim 1, characterized in that: The frame device (2) has a U-shaped structure. The frame device (2) includes a base plate (22), a first side plate (23) and a second side plate (24). The first side plate (23) and the second side plate (24) are symmetrically installed on the top of the base plate (22). A reinforcing block (25) is provided between the first side plate (23), the second side plate (24) and the base plate (22). The reinforcing block (25) has a triangular shape and a hollow groove (26) is opened inside the reinforcing block (25). The hollow groove (26) has a triangular shape.

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