A nickel-based guide wire collection disc

CN224831686UActive Publication Date: 2026-10-09CHANGZHOU WENJIE CHARGING CO LTD
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Patent Information

Application Number
CN202522706320.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-22
Publication Date
2026-10-09
Estimated Expiration
2035-12-22

AI Technical Summary

Technical Problem

[0002]目前,镍基导丝在电子领域的应用日益广泛,现有的镍基导丝在收卷过程中多采用传统的简单卷轴或通用收线盘进行收集,导丝在高速收卷时容易发生抖动和乱线,导丝在盘体内缺乏有效的限位与导向,导致收卷松紧不一、层间交叉严重,影响后续工序的放线稳定性;其次,现有收集盘的安装与拆卸较为繁琐,部分卷盘与收卷设备之间的连接方式通用性差,装夹效率低,不利于频繁更换卷盘的生产需求

Benefits of technology

在本实用新型中,将安装基座固定在设备平台上,将一个空绕卷筒对准安装基座上的安装孔,将绕卷筒的插接部插入旋转轴的插接腔中,同时确保绕卷筒的连接部进入安装孔,向前推动绕卷筒,直至旋转轴的外表面与绕卷筒安装腔的内表面完全贴合抵接;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of collection trays for nickel-based guide wire, including installation pedestal, rotating shaft and winding drum, the installation pedestal is equipped with mounting hole;The rotating shaft is rotatably installed on the installation pedestal, and the rotating shaft center is equipped with insertion cavity;The winding drum includes cylinder, connecting part and insertion part, the cylinder is equipped with installation cavity, one end of the cylinder is equipped with connecting opening, and the connecting opening is communicated with the installation cavity;The connecting part is installed on the other end of the cylinder, one end of the insertion part is installed at the center of the installation cavity, and the other end of the insertion part extends outward;The winding drum is adapted to be installed in the mounting hole, and when the winding drum is adapted to be installed in place, the insertion part is inserted into the insertion cavity, which can reduce the shaking and disorderly wire condition during winding, facilitate assembly and disassembly, improve clamping efficiency, and meet the production needs of frequent reel replacement.
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Description

Technical Field

[0001] This utility model relates to a collecting disc for nickel-based guide wires, belonging to the technical field of guide wire winding equipment. Background Technology

[0002] Currently, nickel-based guide wires are increasingly widely used in the electronics field. Existing nickel-based guide wires are mostly collected using traditional simple reels or universal take-up spools during the winding process. The guide wires are prone to shaking and tangling during high-speed winding. The guide wires lack effective limiting and guiding within the spool, resulting in inconsistent winding tightness and severe interlayer crossing, which affects the stability of subsequent unwinding processes. Secondly, the installation and disassembly of existing collection spools are relatively cumbersome, and the connection methods between some spools and winding equipment have poor universality, resulting in low clamping efficiency and making it unsuitable for production needs that require frequent spool changes. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a nickel-based wire guide collecting tray, which can reduce shaking and wire tangling during winding, facilitate assembly and disassembly, improve clamping efficiency, and is suitable for production needs that require frequent reel changes.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: 1. A collecting disc for nickel-based guide wires, characterized in that it comprises: Mounting base, wherein the mounting base is provided with mounting holes; A rotating shaft is rotatably mounted on the mounting base, and a insertion cavity is provided at the center of the rotating shaft; A winding drum, the winding drum including a drum body, a connecting part and an insertion part, the drum body having an installation cavity, and one end of the drum body having a connection opening, the connection opening communicating with the installation cavity; The connecting part is installed on the other end of the cylinder, one end of the plug-in part is installed at the center of the mounting cavity, and the other end of the plug-in part extends outward; The winding drum is adapted to be installed in the mounting hole, and the insertion part of the winding drum is adapted to be inserted into the insertion cavity when the winding drum is installed in place, the outer surface of the rotating shaft abuts against the inner surface of the mounting cavity, and the connecting part is installed in the mounting hole; The rotating shaft is adapted to rotate to drive the winding drum to rotate, thereby winding and collecting the nickel-based wire.

[0005] Furthermore, a nickel-based guide wire collection tray also includes multiple locking components, which are evenly installed on the mounting base with the center of the mounting hole as the center; The locking assembly includes a locking seat and a locking block. The locking seat is mounted on the mounting base and has a locking groove. The locking block is slidably mounted in the locking groove.

[0006] Furthermore, guide grooves are provided on the inner walls of both sides of the locking groove, and the guide grooves are connected to the locking groove; The locking block has guide portions on both sides that are adapted to the guide groove, and the guide portions are suitable for sliding installation in the guide groove.

[0007] Furthermore, a bearing seat is provided between the mounting hole and the connecting part.

[0008] Furthermore, a nickel-based guide wire collecting tray also includes a first limiting component, the first limiting component including a first limiting base and at least two rotating rollers, the first limiting base being mounted on the mounting base, the rotating rollers being rotatably mounted on the first limiting base, and a first limiting groove being provided between the two rotating rollers.

[0009] Furthermore, a nickel-based guide wire collecting tray also includes a second limiting component, the second limiting component including a limiting roller, the limiting roller being movably mounted on the mounting base; The limiting roller is positioned above the winding drum, and a second limiting groove is provided between the limiting roller and the winding drum.

[0010] Furthermore, the second limiting component also includes a limiting drive member, which is mounted on the mounting base via a mounting bracket. The movable end of the limiting drive member is connected to the limiting roller, and the limiting drive member is adapted to drive the limiting roller to move up and down to adjust the size of the second limiting groove.

[0011] Furthermore, a nickel-based guide wire collecting tray also includes a rotary drive component, which is mounted on the mounting base, and the movable end of the rotary drive component is connected to the rotary shaft.

[0012] By adopting the above technical solution, this utility model has the following beneficial effects: In this utility model, the mounting base is fixed on the equipment platform, an empty winding drum is aligned with the mounting hole on the mounting base, the insertion part of the winding drum is inserted into the insertion cavity of the rotating shaft, and at the same time, it is ensured that the connecting part of the winding drum enters the mounting hole. The winding drum is pushed forward until the outer surface of the rotating shaft is completely in contact with the inner surface of the winding drum mounting cavity. Then operate the locking assembly to move the locking block toward the center, locking the connection part of the winding drum to complete the fixation.

[0013] Based on the diameter of the nickel-based wire, the height of the upper limiting roller is adjusted by the limiting drive component to set a suitable second limiting groove gap; The wire end to be wound is sequentially passed through the first limiting groove of the first limiting component and the second limiting groove of the second limiting component by an external traction machine and wound up one turn on the body of the winding drum. The rotary drive is activated, driving the rotary shaft to rotate at a set speed. Through friction and interlocking, the rotary shaft drives the entire winding drum to rotate synchronously. Under the initial guidance of the first limiting groove and the precise guidance and fine-tuning of the second limiting groove, the wire is evenly and smoothly wound on the surface of the winding drum. Depending on the equipment options, the guide wire is wound layer by layer on the drum. The height of the limiting roller is fine-tuned by the limiting drive to optimize the wire routing effect. Due to the stable cooperation between the rotary shaft and the winding drum, as well as the constraint of the limiting components, the winding is smooth and the vibration is small, effectively avoiding wire tangling and overlapping. When the conductor reaches the predetermined winding length or the winding drum is almost full, stop the rotating drive, cut the conductor, and fix the end of the conductor. Loosen the locking assembly to allow the locking block to retract. Smoothly pull the winding drum with the conductor fully wound along the axis out of the insertion cavity and mounting hole of the rotating shaft. Install a new empty winding drum and repeat the above steps to achieve rapid and continuous replacement and production. Attached Figure Description

[0014] Figure 1 This utility model relates to a three-dimensional collecting disc for nickel-based guide wires. Figure 1 ; Figure 2 This utility model relates to a three-dimensional collecting disc for nickel-based guide wires. Figure 2 ; Figure 3 This is a front view of a nickel-based guide wire collecting disc according to the present invention; Figure 4 This is a cross-sectional view of a nickel-based guide wire collecting disc according to the present invention. Detailed Implementation

[0015] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0016] like Figure 1-4 As shown, a collecting disc for a nickel-based guide wire includes: Mounting base 1, the mounting base 1 is provided with mounting holes 11; Rotary shaft 2 is rotatably mounted on mounting base 1, and a insertion cavity 21 is provided at the center of rotary shaft 2; The winding drum includes a drum body 31, a connecting part 32 and an insertion part 33. The drum body 31 is provided with a mounting cavity, and one end of the drum body 31 is provided with a connecting opening 34, which is connected to the mounting cavity. The connecting part 32 is installed on the other end of the cylinder 31, one end of the insertion part 33 is installed at the center of the mounting cavity, and the other end of the insertion part 33 extends outward; The winding drum is suitable for installation in the mounting hole 11. When the winding drum is installed in place, the insertion part 33 is inserted into the insertion cavity 21. The outer surface of the rotating shaft 2 abuts against the inner surface of the mounting cavity. The connecting part 32 is installed in the mounting hole 11. The rotating shaft 2 is adapted to rotate to drive the winding drum to rotate, thereby winding and collecting the nickel-based wire.

[0017] Specifically, such as Figure 1-4 As shown, a nickel-based guide wire collection tray also includes multiple locking components, which are evenly installed on the mounting base 1 with the center of the mounting hole 11 as the center. The locking assembly includes a locking seat 41 and a locking block 42. The locking seat 41 is mounted on the mounting base 1 and has a locking groove 411. The locking block 42 is slidably mounted in the locking groove 411.

[0018] Specifically, guide grooves are provided on the inner walls of both sides of the locking groove 411, and the guide grooves are connected to the locking groove 411; The locking block 42 has guide parts on both sides that are adapted to the guide groove, and the guide parts are suitable for sliding installation in the guide groove.

[0019] Specifically, such as Figure 4 As shown, a bearing seat 5 is provided between the mounting hole 11 and the connecting part 32.

[0020] Specifically, such as Figure 1-4 As shown, a nickel-based guide wire collecting tray also includes a first limiting component. The first limiting component includes a first limiting base 61 and at least two rotating rollers 62. The first limiting base 61 is mounted on a mounting base 1, and the rotating rollers 62 are rotatably mounted on the first limiting base 61. A first limiting groove 63 is provided between the two rotating rollers 62.

[0021] Specifically, such as Figure 1-4 As shown, a nickel-based guide wire collecting tray also includes a second limiting component, which includes a limiting roller 71, which is movably mounted on the mounting base 1; The limiting roller 71 is located above the winding drum, and a second limiting groove 72 is provided between the limiting roller 71 and the winding drum.

[0022] Specifically, such as Figure 1-4 The second limiting component shown also includes a limiting drive 73, which is mounted on the mounting base 1 via a mounting bracket. The movable end of the limiting drive 73 is connected to the limiting roller 71, and the limiting drive 73 is adapted to drive the limiting roller 71 to move up and down to adjust the size of the second limiting groove 72.

[0023] Specifically, such as Figure 1-4 The diagram also includes a rotary drive component 22, which is mounted on the mounting base 1, and the movable end of the rotary drive component 22 is connected to the rotary shaft 2.

[0024] In this embodiment, a washer is also provided between the bearing seat 5 and the connecting part 32. The diameter of the washer is larger than the diameter of the guide wire after winding on the cylinder 31. That is, in this embodiment, the nickel-based guide wire is wound on the cylinder 31 in at most three layers. When the winding is completed, the washer needs to be removed when taking out the winding drum. Similarly, the washer also needs to be installed when empty winding drum is loaded. In this embodiment, the mounting base 1 is fixed on the equipment platform. An empty winding drum, including the drum body 31, the connecting part 32, and the insertion part 33, is aligned with the mounting hole 11 on the mounting base 1. The insertion part 33 of the winding drum is inserted into the insertion cavity 21 of the rotating shaft 2, while ensuring that the connecting part 32 of the winding drum enters the mounting hole 11. The winding drum is pushed forward until the outer surface of the rotating shaft 2 is completely in contact with the inner surface of the mounting cavity of the winding drum. Then, the locking assembly, including the locking seat 41 and the locking block 42, is operated to move the locking block 42 toward the center, clamping the winding drum connection part 32 and completing the fixing.

[0025] Based on the diameter of the nickel-based wire, the height of the upper limiting roller 71 is adjusted by the limiting drive 73, and a suitable gap for the second limiting groove 72 is set. The wire end to be wound is sequentially passed through the first limiting component (including the first limiting base 61, the rotating roller 62, and the first limiting groove 63) and the second limiting component (including the limiting roller 71, the second limiting groove 72, and the limiting drive member 73) by an external traction machine, and wound up one turn on the cylinder 31 of the winding drum. The rotary drive 22 is activated, driving the rotary shaft 2 to rotate at a set speed. Through friction and interlocking, the rotary shaft 2 drives the entire winding drum to rotate synchronously. Under the initial guidance of the first limiting groove 63 and the precise guidance and fine-tuning of the second limiting groove 72, the wire is evenly and smoothly wound onto the surface of the winding drum 31. Depending on the equipment options, the guide wire is wound layer by layer onto the drum 31. The height of the limiting roller 71 is fine-tuned by the limiting drive 73 to optimize the wire routing effect. Due to the stable cooperation between the rotary shaft 2 and the winding drum, and the constraint of the limiting components, winding is smooth with minimal vibration, effectively avoiding wire tangling and overlapping. When the wire reaches the predetermined winding length or the winding drum is almost full, stop the rotation drive 22, cut the wire, fix the wire end, loosen the locking assembly, and allow the locking block 42 to retract. Smoothly pull the winding drum with the wire fully wound from the rotating shaft insertion cavity 21 and the mounting hole 11 along the axial direction, install a new empty winding drum, and repeat the above steps to achieve rapid and continuous replacement and production.

[0026] The above specific embodiments further illustrate the technical problems solved by this utility model, the technical solutions, and the beneficial effects. It should be understood that the above are only specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A collecting tray for nickel-based guide wires, characterized in that, include: Mounting base (1), wherein the mounting base (1) is provided with mounting holes (11); A rotating shaft (2) is rotatably mounted on the mounting base (1), and the rotating shaft (2) has a insertion cavity (21) at its center. The winding drum includes a drum body (31), a connecting part (32) and a plug-in part (33). The drum body (31) is provided with an installation cavity, and one end of the drum body (31) is provided with a connecting opening (34), which is connected to the installation cavity. The connecting part (32) is installed on the other end of the cylinder (31), one end of the plug-in part (33) is installed at the center of the mounting cavity, and the other end of the plug-in part (33) extends outward; The winding drum is adapted to be installed in the mounting hole (11), and when the winding drum is installed in place, the insertion part (33) is inserted into the insertion cavity (21), the outer surface of the rotating shaft (2) abuts against the inner surface of the mounting cavity, and the connecting part (32) is installed in the mounting hole (11); The rotating shaft (2) is adapted to rotate to drive the winding drum to rotate, thereby winding and collecting the nickel-based wire.

2. The collecting tray for nickel-based guide wires according to claim 1, characterized in that: It also includes multiple locking components, which are evenly installed on the mounting base (1) with the center of the mounting hole (11) as the center; The locking assembly includes a locking seat (41) and a locking block (42). The locking seat (41) is mounted on the mounting base (1). The locking seat (41) is provided with a locking groove (411). The locking block (42) is slidably mounted in the locking groove (411).

3. A collecting tray for nickel-based guide wires according to claim 2, characterized in that: The locking groove (411) has guide grooves on both sides of its inner wall, and the guide grooves are connected to the locking groove (411); The locking block (42) has guide portions on both sides that are adapted to the guide groove, and the guide portions are suitable for sliding installation in the guide groove.

4. A collecting tray for nickel-based guide wires according to claim 1, characterized in that: A bearing seat (5) is provided between the mounting hole (11) and the connecting part (32).

5. A collecting tray for nickel-based guide wires according to claim 1, characterized in that: It also includes a first limiting component, which includes a first limiting base (61) and at least two rotating rollers (62). The first limiting base (61) is mounted on the mounting base (1), and the rotating rollers (62) are rotatably mounted on the first limiting base (61). A first limiting groove (63) is provided between the two rotating rollers (62).

6. A collecting tray for nickel-based guide wires according to claim 1, characterized in that: It also includes a second limiting component, which includes a limiting roller (71) movably mounted on the mounting base (1); The limiting roller (71) is located above the winding drum, and a second limiting groove (72) is provided between the limiting roller (71) and the winding drum.

7. A collecting tray for nickel-based guide wires according to claim 6, characterized in that: The second limiting component also includes a limiting drive (73), which is mounted on the mounting base (1) via a mounting bracket. The movable end of the limiting drive (73) is connected to the limiting roller (71), and the limiting drive (73) is adapted to drive the limiting roller (71) to move up and down to adjust the size of the second limiting groove (72).

8. A collecting tray for nickel-based guide wires according to claim 1, characterized in that: It also includes a rotary drive (22), which is mounted on the mounting base (1), and the movable end of the rotary drive (22) is connected to the rotary shaft (2).