Weighable automatic sling for metal pipeline material coils
Patent Information
- Application Number
- CN202521936019.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-09
AI Technical Summary
[0002]国内外铜铝管生产线非常常见,铜铝管在生产完成后通常会盘成圆环状的盘料,然后需要将铜铝管的盘料搬运至称重处进行称重,再将称重完成后的盘料进行码垛,而目前搬运和码垛的环节已实现自动化,但是称重的环节一直需要人工干预,这对生产产生极大的瓶颈,同时由于铜铝管的盘料通常较重,人工在进行称重的时候操作起来也较为不便且费时费力,在强调降本增效的工业领域缺乏竞争力,不利于大规模推广和工业化生产
[0013]本实用新型的有益技术效果是:所述用于金属管线材盘料的可称重式自动吊具,包括:母板、固定盘、气缸、称重传感器和吊具撑板,使用时,码垛机驱动吊具撑板移动至金属管线材盘料的内圈,再通过气缸驱动吊具撑板相互远离来使吊具撑板紧贴金属管线材盘料内圈的内壁,以此来固定金属管线材盘料,然后码垛机驱动称重传感器向上移动,使称重传感器的检测端紧贴固定盘并向上拉动金属管线材盘料直至金属管线材盘料悬空,这样吊装过程中由于固定盘始终紧贴于称重传感器的检测端,而与固定盘连接的气缸杆底部通过吊具撑板固定有金属管线材盘料,这样金属管线材盘料的重量能够压在称重传感器的检测端上面,以此实现金属管线材盘料的吊装过程中的称重。具有能够在吊装过程中给金属管线材盘料称重的优点。
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Figure CN224831863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to lifting devices, and more particularly to a weighable automatic lifting device for metal pipeline coils. Background Technology
[0002] Copper and aluminum tube production lines are very common both domestically and internationally. After production, copper and aluminum tubes are usually coiled into circular coils. These coils are then transported to a weighing station for weighing, and the weighed coils are then stacked. While the handling and stacking processes are now automated, the weighing process still requires manual intervention. This creates a significant bottleneck in production. Furthermore, since copper and aluminum tube coils are typically heavy, manual weighing is inconvenient, time-consuming, and labor-intensive. This lack of manual intervention makes the process uncompetitive in industries that emphasize cost reduction and efficiency improvement, hindering large-scale promotion and industrial production. Utility Model Content
[0003] To overcome the above-mentioned defects, this utility model provides a weighable automatic lifting device for metal pipe coils, which has the advantage of being able to weigh the metal pipe coils during the lifting process.
[0004] The technical solution adopted by this utility model to solve its technical problem is: a weighable automatic lifting device for metal pipeline coils, comprising: a mother plate, a fixed plate, a cylinder, a weighing sensor, and a lifting device support plate. The cylinder is fixed to the mother plate, and a cylinder rod is installed through both ends of the cylinder, with the cylinder rod vertically to the ground. The weighing sensor is annular and slidably sleeved on the top of the cylinder rod. The fixed plate is fixed to the top of the cylinder rod above the weighing sensor. The inner ring of the weighing sensor has a protruding detection end on the side facing the fixed plate, and the outer ring of the weighing sensor is fixed. At the moving end of the palletizer, the lifting support plate is connected to the bottom end of the cylinder rod through a set of connecting rods. There are at least two lifting support plates, which are evenly spaced around the cylinder rod. The lifting support plates can extend into the inner circle of the metal pipe and wire coil. The cylinder can drive the cylinder rod to move up and down and drive the connecting rod structure to extend or retract. The connecting rod structure can drive the lifting support plates to move closer or further apart. The lifting support plates can be in close contact with the side wall of the inner circle of the metal pipe and wire coil. The load cell can be driven upward by the palletizer and make the detection end of the load cell in close contact with the fixed plate.
[0005] Optionally, a tie rod connecting seat is also included. The tie rod connecting seat has a first through hole in its middle. The top of the tie rod connecting seat is fixed to the bottom surface of the mother plate. The cylinder rod can slide through the first through hole. The bottom end of the cylinder rod can extend out from the bottom end of the tie rod connecting seat. The connecting rod structure includes two movable connecting rods, a middle connecting rod, and an actuating tie rod. The two movable connecting rods are arranged vertically and horizontally. The bottom end of the cylinder rod is fixed to a fixed shaft. Two connecting rod connecting seats are arranged at intervals on the fixed shaft. A first bearing seat is provided on the connecting rod connecting seat. Two second bearing seats are arranged at intervals on the side wall of the lifting support plate. The two ends of the movable connecting rod are oscillatingly connected to the first bearing seat and the second bearing seat, respectively. The two ends of the middle connecting rod are oscillatingly connected to the middle of the upper and lower movable connecting rods, respectively. A third bearing seat is provided at the bottom end of the tie rod connecting seat. The first end of the actuating tie rod is oscillatingly connected to the middle of the upper movable connecting rod. The second end of the actuating tie rod is oscillatingly connected to the third bearing seat. The outer diameter of the connecting rod connecting seat is larger than the inner diameter of the first through hole.
[0006] Optionally, the spreader support plate is arc-shaped, with the first bearing seat located on the inner arc surface of the spreader support plate, and the outer arc surface of the spreader support plate able to closely adhere to the side wall of the inner ring of the metal pipeline coil.
[0007] Optionally, the fixed plate has a ring of positioning platforms protruding from the side facing the detection end, and the positioning platforms can fit tightly against the detection end.
[0008] Optionally, a position sensor is also included. The moving end of the palletizer is provided with a hollow guide post, and the outer ring of the load cell is provided with multiple fixing holes for connecting to the bottom end of the guide post. The position sensor and the load cell are arranged adjacent to each other. The position sensor can be triggered when the fixed plate and the detection end of the load cell are in close contact with each other.
[0009] Optionally, the weighing sensor is a piezoresistive pressure sensor, the fixed plate is made of magnetic material, and the position sensor is a Hall sensor.
[0010] Optionally, the system also includes a stopper, with at least two stoppers evenly distributed around the cylinder rod. Each stopper includes a support and an adjusting rod. The first end of the support is fixed to the top surface of the mother plate, and the adjusting rod slides vertically through the second end of the support. The second end of the support is provided with an adjusting and tightening handle, which can fix or loosen the adjusting rod. The bottom end of the adjusting rod is provided with a rubber buffer pad.
[0011] Optionally, the cylinder is fixed to the top surface of the mother plate, the mother plate is circular, and a second through hole coaxial with the first through hole is opened at the center of the mother plate. The cylinder rod can slide through the second through hole, and the cylinder is a double-acting cylinder.
[0012] Optionally, the number of the spreader support plates is four, and the number of the stoppers is three.
[0013] The beneficial technical effects of this utility model are as follows: The weighable automatic lifting device for metal pipeline coils includes a mother plate, a fixed plate, a cylinder, a weighing sensor, and a lifting device support plate. In use, the palletizer drives the lifting device support plate to move to the inner circle of the metal pipeline coil. Then, the cylinder drives the lifting device support plates to move away from each other so that the lifting device support plates are in close contact with the inner wall of the inner circle of the metal pipeline coil, thereby fixing the metal pipeline coil. Then, the palletizer drives the weighing sensor to move upward, so that the detection end of the weighing sensor is in close contact with the fixed plate and pulls the metal pipeline coil upward until the metal pipeline coil is suspended. In this way, during the lifting process, since the fixed plate is always in close contact with the detection end of the weighing sensor, and the bottom of the cylinder rod connected to the fixed plate is fixed with the metal pipeline coil through the lifting device support plate, the weight of the metal pipeline coil can press on the detection end of the weighing sensor, thereby realizing the weighing of the metal pipeline coil during the lifting process. It has the advantage of being able to weigh metal pipe coils during hoisting. Attached Figure Description
[0014] Figure 1 This is a three-dimensional view of the entire machine of this utility model;
[0015] Figure 2 This is a front view of the entire machine of this utility model;
[0016] Figure 3 This is a perspective view of the lifting device support plate, tie rod connecting seat, movable connecting rod, middle connecting rod, actuating tie rod, fixed shaft and connecting rod connecting seat of this utility model;
[0017] Figure 4 This is a perspective view of the weighing sensor of this utility model;
[0018] Figure 5 This is a perspective view of the fixed plate, weighing sensor, and cylinder rod of this utility model;
[0019] in:
[0020] 1. Mother plate; 2. Fixed plate; 3. Cylinder; 31. Cylinder rod; 4. Weighing sensor; 41. Detection end; 42. Fixing hole; 5. Lifting device support plate; 6. Tie rod connecting seat; 7. Movable connecting rod; 8. Middle connecting rod; 9. Action tie rod; 10. Fixed shaft; 11. Connecting rod connecting seat; 12. Position sensor; 13. Support; 14. Adjusting rod; 15. Adjusting and tightening handle; 16. Rubber buffer pad. Detailed Implementation
[0021] In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0022] This specific embodiment details the weighable automatic lifting device for metal pipeline coils described in this application, such as... Figures 1-5 As shown, the weighable automatic lifting device for metal pipe coils includes: a mother plate 1, a fixed plate 2, a cylinder 3, a load cell 4, and a lifting device support plate 5. The cylinder 3 is fixed to the mother plate 1, and a cylinder rod 31 is installed through both the upper and lower ends of the cylinder 3. The cylinder rod 31 is vertical to the ground. The load cell 4 is annular and slidably sleeved on the top of the cylinder rod 31. The fixed plate 2 is fixed to the top of the cylinder rod 31 and is located above the load cell 4. The inner ring of the load cell 4 has a protruding detection end 41 on the side facing the fixed plate 2. The outer ring of the load cell 4 is fixed to the moving end of the palletizer. The lifting support plate 5 is connected to the bottom end of the cylinder rod 31 through a set of connecting rod structures. There are at least two lifting support plates 5. The lifting support plates 5 are evenly distributed around the cylinder rod 31. The lifting support plates 5 can extend into the inner circle of the metal pipe coil. The cylinder 3 can drive the cylinder rod 31 to move up and down and drive the connecting rod structure to extend or retract. The connecting rod structure can drive the lifting support plates 5 to move closer or further away from each other. The lifting support plates 5 can be tightly attached to the side wall of the inner circle of the metal pipe coil. The load cell 4 can be moved upward under the drive of the palletizer and the detection end 41 of the load cell 4 is tightly attached to the fixed plate 2. In operation, the palletizer drives the lifting support plate 5 to move to the inner ring of the metal pipe coil. Then, the cylinder 3 drives the lifting support plate 5 to move away from each other, so that the lifting support plate 5 is tightly attached to the inner wall of the inner ring of the metal pipe coil, thus fixing the metal pipe coil. Next, the palletizer drives the load cell 4 to move upwards, so that the detection end 41 of the load cell 4 is tightly attached to the fixed plate 2, pulling the metal pipe coil upwards until it is suspended in the air. During the lifting process, because the fixed plate 2 is always tightly attached to the detection end 41 of the load cell 4, and the bottom of the cylinder rod 31 connected to the fixed plate 2 is fixed to the metal pipe coil through the lifting support plate 5, the weight of the metal pipe coil can press on the detection end 41 of the load cell 4, thus achieving weighing of the metal pipe coil during the lifting process. This method has the advantage of being able to weigh the metal pipe coil during lifting. In this embodiment, the palletizer is existing technology, such as a gantry palletizer.
[0023] Optionally, this embodiment also includes a pull rod connecting seat 6. A first through hole is formed in the middle of the pull rod connecting seat 6. The top of the pull rod connecting seat 6 is fixed to the bottom surface of the mother plate 1. The cylinder rod 31 can slide through the first through hole, and the bottom end of the cylinder rod 31 can extend from the bottom end of the pull rod connecting seat 6. The connecting rod structure includes two movable connecting rods 7, a middle connecting rod 8, and an actuating pull rod 9. The two movable connecting rods 7 are spaced apart vertically. A fixed shaft 10 is fixed to the bottom end of the cylinder rod 31, and two connecting rod connecting seats 11 are spaced apart on the fixed shaft 10. A first bearing seat is provided on the connecting rod connecting seat 11, and two second bearing seats are provided at intervals on the side wall of the lifting support plate 5. The two ends of the movable connecting rod 7 are respectively oscillatingly connected to the first bearing seat and the second bearing seat. The two ends of the middle connecting rod 8 are respectively oscillatingly connected to the middle of the upper and lower movable connecting rods 7. A third bearing seat is provided at the bottom of the pull rod connecting seat 6. The first end of the action pull rod 9 is oscillatingly connected to the middle of the upper movable connecting rod 7, and the second end of the action pull rod 9 is oscillatingly connected to the third bearing seat. The outer diameter of the connecting rod connecting seat 11 is larger than the inner diameter of the first through hole.
[0024] Optionally in this embodiment, the hanger support plate 5 is arc-shaped, the first bearing is located on the inner arc surface of the hanger support plate 5, and the outer arc surface of the hanger support plate 5 can closely adhere to the side wall of the inner ring of the metal pipeline coil. Setting the hanger support plate 5 to be arc-shaped allows the hanger support plate 5 to fit more closely to the inner ring of the metal pipeline coil.
[0025] Optionally in this embodiment, the fixed disk 2 has a ring of positioning platforms protruding on the side facing the detection end 41, and the positioning platforms can fit tightly against the detection end 41.
[0026] Optionally, this embodiment also includes a position sensor 12. The moving end of the palletizer is provided with a hollow guide post. The outer ring of the load cell 4 is provided with multiple fixing holes 42 for connecting to the bottom end of the guide post. The position sensor 12 and the load cell 4 are arranged adjacent to each other. When the fixed plate 2 and the detection end 41 of the load cell 4 are in close contact with each other, the position sensor 12 can be triggered. The top end of the cylinder rod 31 can extend into the guide post and move up and down inside the guide post.
[0027] Optionally in this embodiment, the weighing sensor 4 is a piezoresistive pressure sensor, the fixed disk 2 is made of magnetic material, and the position sensor 12 is a Hall sensor.
[0028] Optionally, this embodiment also includes a baffle, with at least two baffles. The baffles are evenly distributed around the cylinder rod 31. Each baffle includes a support 13 and an adjusting rod 14. The first end of the support 13 is fixed to the top surface of the mother plate 1. The adjusting rod 14 slides vertically through the second end of the support 13. The second end of the support 13 is provided with an adjusting and tightening handle 15, which can fix or loosen the adjusting rod 14. The bottom end of the adjusting rod 14 is provided with a rubber buffer pad 16. When the spreader support plate 5 extends into the inner ring of the metal pipe coil, the rubber buffer pad 16 can contact the top surface of the metal pipe coil. At this time, due to the obstruction of the rubber buffer pad 16, the spreader support plate 5 will no longer continue to descend, so as to avoid the position of the spreader support plate 5 being too low. When the thickness of the metal pipe coil changes, the user can adjust the height of the rubber buffer pad 16 according to the thickness of the metal pipe coil to ensure that the spreader support plate 5 is at a suitable height when the rubber buffer pad 16 contacts the top surface of the metal pipe coil. The specific operation procedure is to loosen the adjusting locking handle 15, then slide the adjusting rod 14 to adjust the height of the rubber buffer pad 16, and then fix the adjusting locking handle 15.
[0029] Optionally in this embodiment, the cylinder 3 is fixed to the top surface of the mother plate 1. The mother plate 1 is circular, and a second through hole coaxial with the first through hole is opened at the center of the mother plate 1. The cylinder rod 31 can slide through the second through hole. The cylinder 3 is a double-acting cylinder.
[0030] Optionally in this embodiment, the number of lifting support plates 5 is four, and the number of material stoppers is three.
[0031] Movement Process: First, the palletizer drives the weighing sensor 4 to move upward, causing the lifting device support plate 5 to be suspended in the air. At this time, the fixed plate 2 is placed on the detection end 41 of the weighing sensor 4 and is in close contact with the detection end 41. The position sensor 12 is triggered. At this time, the detection end 41 of the weighing sensor 4 carries the weight of the lifting device (hereinafter referred to as the lifting device for weighing automatic lifting devices used for metal pipe coils) in the unloaded state. The weighing sensor 4 detects the weight at this time and records it as the empty weight. Then, the palletizer moves the lifting device above the metal pipe coil and gradually... As the load cell moves downwards, the spreader support plate 5 extends into the inner ring of the metal pipe coil until the rubber buffer pad 16 contacts the top surface of the metal pipe coil. Meanwhile, the load cell 4 continues to move downwards under the drive of the palletizer until the fixed plate 2 and the detection end 41 move away from each other. At this point, the position sensor 12 is in a non-triggered state. Then, the cylinder 3 drives the cylinder rod 31 to move upwards, which in turn drives the fixed shaft 10 to move upwards. Driven by the fixed shaft 10, the movable connecting rod 7 gradually extends by the retraction device, causing the spreader support plates 5 to move away from each other. The lifting support plate 5 is tightly attached to the side wall of the inner ring of the metal pipe coil, and the metal pipe coil is fixed by friction. Then, the load cell 4 is raised under the drive of the palletizer, making the metal pipe coil suspended in the air. At this time, the fixed plate 2 and the detection end 41 of the load cell 4 are in close contact, and the position sensor 12 is triggered. The load cell 4 detects the weight at this time and records it as the load weight. The actual weight of the metal pipe coil is obtained by subtracting the empty weight from the load weight. Then, the palletizer moves the metal pipe coil to the unloading position. The palletizer drives the metal pipe coil to descend until it contacts the ground or other metal pipe coils on the ground. Meanwhile, the load cell 4 continues to descend under the drive of the palletizer until the position sensor 12 is in a non-triggered state. Then, the cylinder 3 drives the cylinder rod 31 to move downward, and the movable connecting rod 7 gradually retracts from the extended state, causing the lifting support plates 5 to move closer to each other and away from the side wall of the inner ring of the metal pipe coil. The metal pipe coil separates, thus realizing the function of weighing the metal pipe coil during the hoisting process.
[0032] Using the weighable automatic lifting device for metal pipe coils in this embodiment has the advantage of being able to weigh the metal pipe coils during the lifting process.
Claims
1. A weighable automatic lifting device for metal pipe coils, characterized in that, include: The system comprises a mother plate (1), a fixed plate (2), a cylinder (3), a load cell (4), and a lifting support plate (5). The cylinder (3) is fixed to the mother plate (1). A cylinder rod (31) is installed through both the upper and lower ends of the cylinder (3). The cylinder rod (31) is vertical to the ground. The load cell (4) is ring-shaped and slidably fitted onto the top of the cylinder rod (31). The fixed plate (2) is fixed to the top of the cylinder rod (31) and located above the load cell (4). The inner ring of the load cell (4) has a protruding detection end (41) on the side facing the fixed plate (2). The outer ring of the load cell (4) is fixed to the moving end of the palletizer. The lifting support plate (5) The bottom end of the cylinder rod (31) is connected by a set of connecting rods. There are at least two lifting support plates (5). The lifting support plates (5) are evenly spaced around the cylinder rod (31). The lifting support plates (5) can extend into the inner circle of the metal pipe coil. The cylinder (3) can drive the cylinder rod (31) to move up and down and drive the connecting rod structure to extend or retract. The connecting rod structure can drive the lifting support plates (5) to move closer or further away from each other. The lifting support plates (5) can be in close contact with the side wall of the inner circle of the metal pipe coil. The load cell (4) can move upward under the drive of the palletizer and make the detection end (41) of the load cell (4) in close contact with the fixed plate (2).
2. The weighable automatic lifting device for metal pipeline coils according to claim 1, characterized in that: It also includes a tie rod connecting seat (6), in which a first through hole is provided in the middle. The top of the tie rod connecting seat (6) is fixed to the bottom surface of the mother plate (1). The cylinder rod (31) can slide through the first through hole. The bottom end of the cylinder rod (31) can extend out from the bottom end of the tie rod connecting seat (6). The connecting rod structure includes two movable connecting rods (7), a middle connecting rod (8), and an action tie rod (9). The two movable connecting rods (7) are arranged vertically and horizontally. The bottom end of the cylinder rod (31) is fixed with a fixed shaft (10). Two connecting rod connecting seats (11) are arranged at intervals on the fixed shaft (10). The connecting rod connecting seat (11) is provided with a first bearing seat, and the side wall of the lifting support plate (5) is provided with two second bearing seats at intervals. The two ends of the movable connecting rod (7) are respectively oscillatingly connected to the first bearing seat and the second bearing seat. The two ends of the middle connecting rod (8) are respectively oscillatingly connected to the middle of the upper and lower movable connecting rods (7). The bottom end of the pull rod connecting seat (6) is provided with a third bearing seat. The first end of the action pull rod (9) is oscillatingly connected to the middle of the upper movable connecting rod (7), and the second end of the action pull rod (9) is oscillatingly connected to the third bearing seat. The outer diameter of the connecting rod connecting seat (11) is larger than the inner diameter of the first through hole.
3. The weighable automatic lifting device for metal pipeline coils according to claim 2, characterized in that: The lifting support plate (5) is arc-shaped, the first shaft seat is located on the inner arc surface of the lifting support plate (5), and the outer arc surface of the lifting support plate (5) can be closely attached to the side wall of the inner ring of the metal pipeline coil.
4. The weighable automatic lifting device for metal pipeline coils according to claim 1, characterized in that: The fixed plate (2) has a ring of positioning platforms protruding on the side facing the detection end (41), and the positioning platforms can fit tightly against the detection end (41).
5. The weighable automatic lifting device for metal pipeline coils according to claim 1, characterized in that: It also includes a position sensor (12). The moving end of the palletizer is provided with a hollow guide post. The outer ring of the load cell (4) is provided with multiple fixing holes (42) for connecting with the bottom end of the guide post. The position sensor (12) and the load cell (4) are arranged adjacent to each other. When the detection end (41) of the fixed plate (2) and the load cell (4) are in close contact with each other, the position sensor (12) can be triggered.
6. The weighable automatic lifting device for metal pipeline coils according to claim 5, characterized in that: The weighing sensor (4) is a piezoresistive pressure sensor, the fixed disk (2) is made of magnetic material, and the position sensor (12) is a Hall sensor.
7. The weighable automatic lifting device for metal pipeline coils according to claim 2, characterized in that: It also includes a baffle, the number of which is at least two. The baffles are evenly distributed around the cylinder rod (31). The baffle includes a support (13) and an adjusting rod (14). The first end of the support (13) is fixed to the top surface of the mother plate (1). The adjusting rod (14) slides vertically through the second end of the support (13). The second end of the support (13) is provided with an adjusting and tightening handle (15). The adjusting and tightening handle (15) can fix or loosen the adjusting rod (14). The bottom end of the adjusting rod (14) is provided with a rubber buffer pad (16).
8. The weighable automatic lifting device for metal pipeline coils according to claim 2, characterized in that: The cylinder (3) is fixed to the top surface of the mother plate (1). The mother plate (1) is circular. A second through hole coaxial with the first through hole is opened at the center of the mother plate (1). The cylinder rod (31) can slide through the second through hole. The cylinder (3) is a double-acting cylinder.
9. The weighable automatic lifting device for metal pipeline coils according to claim 7, characterized in that: The number of the lifting support plates (5) is four, and the number of the material stoppers is three.