A heavy load leveling hoist
Patent Information
- Application Number
- CN202522410779.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0004]本实用新型的目的在于提供一种重载调平的吊装装置,旨在解决现有技术中依赖机械弹簧或固定配重块,无法实现实时响应与补偿,更难以实现快速、高精度的调节的问题
[0011]有益效果是:1.该调平系统通过陀螺仪实时监测载重板的倾斜状态,并将数据发送至控制器。控制器随即指令横向或竖向驱动电机动作,通过相应的移动组件调整载重板位置,从而实现高精度自动调平。
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Figure CN224831904U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hoisting tooling technology, specifically a heavy-duty leveling hoisting device. Background Technology
[0002] During the hoisting and installation of prefabricated building concrete structural components, the position and posture of the components after hoisting are affected by external forces, making it difficult to accurately position and level them. They are also prone to swaying, which increases the difficulty of operation, inaccurate positioning, reduces transportation efficiency, and is prone to causing injuries. At the same time, it affects the installation of components on subsequent floors.
[0003] Traditional counterweight devices mainly rely on mechanical springs or fixed counterweights, and their adjustment mechanisms have significant lag. When faced with dynamic changes such as external vibration or tilt, they not only cannot achieve real-time response and compensation, but also struggle to achieve rapid and high-precision adjustment, resulting in poor overall adjustment performance. Utility Model Content
[0004] The purpose of this invention is to provide a heavy-duty leveling hoisting device, which aims to solve the problem that existing technologies rely on mechanical springs or fixed counterweights, making it impossible to achieve real-time response and compensation, and even more difficult to achieve fast and high-precision adjustment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: the heavy-duty leveling hoisting device includes a fixed frame, a horizontal moving component, a vertical moving component, and a configuration platform; The lateral moving component extends and is distributed on the fixed frame in the left-right direction, and the lateral moving component can move in the left-right direction along the fixed frame. The vertical moving component extends along the front-to-back direction and is distributed on the fixed frame, and the vertical moving component can move along the front-to-back direction of the fixed frame. The configuration platform is guided and slidable on the horizontal and vertical moving components, and a gyroscope device is fixed at the center of the bottom of the configuration platform.
[0006] Preferably, the lateral movement assembly includes a lateral lead screw extending in the left-right direction, a lateral guide rod extending in the left-right direction, a lateral drive motor, and a lateral movement plate extending in the front-back direction. The transverse drive motor is fixed on the fixed frame, and the output end of the transverse drive motor is fixedly connected to the transverse lead screw. Both the transverse lead screw and the transverse guide rod are mounted on the fixed frame through transverse seat blocks. The transverse moving plate is fitted onto the transverse lead screw and the transverse guide rod, and the transverse moving plate is threadedly connected to the transverse lead screw. The configuration platform guides scrolling on a horizontal moving plate.
[0007] Preferably, the vertical moving assembly includes a vertical lead screw extending in the front-to-back direction, a vertical guide rod extending in the front-to-back direction, a vertical drive motor, and a vertical moving plate extending in the left-to-right direction. The vertical drive motor is fixed on the fixed frame, and the output end of the vertical drive motor is fixedly connected to the vertical lead screw. Both the vertical lead screw and the vertical guide rod are mounted on the fixed frame through the vertical seat block. The vertical moving plate is mounted on the vertical lead screw and the vertical guide rod, and the vertical moving plate is threadedly connected to the vertical lead screw; The configuration platform guides the scrolling on a vertical moving plate.
[0008] Preferably, the configuration platform includes a load-bearing plate, horizontal rollers, vertical rollers, and a controller; The vertical moving plate is higher than the horizontal moving plate; The vertical rollers are arranged in several groups and fixed at left and right intervals below the load-bearing plate, and the vertical rollers are guided to roll within the vertical moving plate; The horizontal rollers are in multiple units and are distributed on the front and rear sides of the vertical rollers. The horizontal rollers are fixed below the load-bearing plate and are guided to roll within the horizontal moving plate. The controller is mounted on the load-bearing plate and is connected to the gyroscope device via signal.
[0009] Preferably, the load-bearing plate has an inverted U-shaped structure, the horizontal roller is fixed at the lowest end of the load-bearing plate, the vertical roller is fixed in the groove of the load-bearing plate, and the vertical roller is located above the horizontal roller.
[0010] Preferably, a counterweight is fixed on the load-bearing plate, and a storage battery is fixed on the load-bearing plate. The storage battery is electrically connected to the controller and the gyroscope device.
[0011] The beneficial effects are: 1. This leveling system monitors the tilt state of the load-bearing plate in real time using a gyroscope and sends the data to the controller. The controller then instructs the horizontal or vertical drive motor to move, adjusting the position of the load-bearing plate through the corresponding moving components, thereby achieving high-precision automatic leveling.
[0012] 2. When the load-bearing plate is moved, it can be moved by horizontal and vertical rollers, so that the load-bearing plate can move more smoothly and avoid jamming. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram illustrating the usage process of this utility model; Figure 2 This is a top view of the structure of this utility model during its use; Figure 3This is a schematic diagram of the configuration platform of this utility model; Figure 4 This is a schematic diagram of the counterweight block of this utility model installed on the load-bearing plate.
[0014] In the diagram: 1. Fixed frame; 2. Lateral movement assembly; 201. Lateral lead screw; 202. Lateral guide rod; 203. Lateral drive motor; 204. Lateral movement plate; 3. Vertical movement assembly; 301. Vertical lead screw; 302. Vertical guide rod; 303. Vertical drive motor; 304. Vertical movement plate; 4. Configuration platform; 401. Load plate; 402. Lateral roller; 403. Vertical roller; 5. Gyroscope device; 6. Counterweight; 7. Battery. Detailed Implementation
[0015] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings.
[0016] A heavy-duty leveling hoisting device is mainly used to detect when the fixed frame 1 tilts, which can be detected by the gyroscope device 5. The detected signal is transmitted to the controller, which can drive the horizontal moving component 2 and the vertical moving component 3 to move, thereby adjusting the position of the configuration platform 4 and achieving the purpose of leveling.
[0017] In this embodiment, the heavy-duty automatic leveling hoisting device includes a fixed frame 1, a lateral moving component 2, a vertical moving component 3, and a configuration platform 4. The lateral moving component 2 extends and is distributed on the fixed frame 1 in the left-right direction, and the lateral moving component 2 can move in the left-right direction of the fixed frame 1. The vertical moving component 3 extends and is distributed on the fixed frame 1 in the front-back direction, and the vertical moving component 3 can move in the front-back direction of the fixed frame 1. The configuration platform 4 slides and is guided on the lateral moving component 2 and the vertical moving component 3. A gyroscope device 5 is fixed at the center of the bottom of the configuration platform 4 so that the gyroscope device 5 can detect the tilt of the configuration platform 4. Then, the position of the configuration platform 4 is adjusted by the lateral moving component 2 and the vertical moving component 3 to level the fixed frame 1.
[0018] like Figure 1 and Figure 2 As shown, the lateral movement assembly 2 includes a lateral lead screw 201 extending in the left-right direction, a lateral guide rod 202 extending in the left-right direction, a lateral drive motor 203, and a lateral movement plate 204 extending in the front-back direction. After the lateral drive motor 203 is started, it can drive the lateral lead screw 201 to rotate, so that the lateral movement plate 204 moves along the extension direction of the lateral guide rod 202.
[0019] Specifically, the transverse drive motor 203 is fixed on the fixed frame 1, and the output end of the transverse drive motor 203 is fixedly connected to the transverse lead screw 201. The transverse lead screw 201 and the transverse guide rod 202 are both mounted on the fixed frame 1 through transverse seat blocks. In this embodiment, the transverse seat blocks can support the transverse lead screw 201 and the transverse guide rod 202, preventing them from tilting during operation. The transverse moving plate 204 is fitted onto the transverse lead screw 201 and the transverse guide rod 202, and the transverse moving plate 204 is threadedly connected to the transverse lead screw 201. The configuration platform 4 is guided and rolled on the transverse moving plate 204. When the transverse moving plate 204 moves under the action of the transverse lead screw 201, it can drive the configuration platform 4 to move along the extension direction of the vertical moving component 3 to adjust the position of the configuration platform 4 in the front-back direction.
[0020] like Figure 1 and Figure 2 As shown, the vertical moving assembly 3 includes a vertical lead screw 301 extending in the front-back direction, a vertical guide rod 302 extending in the front-back direction, a vertical drive motor 303, and a vertical moving plate 304 extending in the left-right direction. After the vertical drive motor 303 is started, it can drive the vertical lead screw 301 to rotate, so that the vertical moving plate 304 moves along the extension direction of the vertical guide rod 302.
[0021] Specifically, the vertical drive motor 303 is fixed on the fixed frame 1, and the output end of the vertical drive motor 303 is fixedly connected to the vertical lead screw 301. Both the vertical lead screw 301 and the vertical guide rod 302 are mounted on the fixed frame 1 through vertical seat blocks. In this embodiment, the setting of the vertical seat blocks can provide a limiting support effect for the vertical lead screw 301 and the vertical guide rod 302 to prevent them from tilting during use. The vertical moving plate 304 is fitted on the vertical lead screw 301 and the vertical guide rod 302, and the vertical moving plate 304 is threadedly connected to the vertical lead screw 301. The configuration platform 4 is guided and rolled on the vertical moving plate 304. When the vertical lead screw 301 rotates, the vertical moving plate 304 can move along the extension direction of the vertical guide rod 302, thereby causing the configuration platform 4 to move along the extension direction of the horizontal moving plate 204 to adjust the position of the configuration platform 4 in the left and right directions.
[0022] like Figure 2 and Figure 4 As shown, the configuration platform 4 includes a load-bearing plate 401, a horizontal roller 402, a vertical roller 403, and a controller. When the gyroscope device 5 detects tilt, it transmits the information to the horizontal drive motor 203 and the vertical drive motor 303 through the controller, causing the horizontal drive motor 203 and the vertical drive motor 303 to start.
[0023] Specifically, several vertical rollers 403 are fixed below the load plate 401 with left and right intervals, and the vertical rollers 403 are guided to roll within the vertical moving plate 304; the vertical moving plate 304 is higher than the horizontal moving plate 204; several horizontal rollers 402 are distributed on the front and rear sides of the vertical rollers 302, and the horizontal rollers 402 are fixed below the load plate 401, and the horizontal rollers 402 are guided to roll within the horizontal moving plate 204; the controller is installed on the load plate 401, and the controller is connected to the gyroscope device 5 via signal.
[0024] The load-bearing plate 401 has an inverted U-shaped structure. The horizontal roller 402 is fixed at the lowest end of the load-bearing plate 401, and the vertical roller 302 is fixed in the groove of the load-bearing plate 401. The vertical roller 403 is located above the horizontal roller 402. In this embodiment, the horizontal roller 402 and the vertical roller 403 are staggered in height so that the horizontal roller 402 and the vertical roller 403 will not affect each other when moving, so that the load-bearing plate 401 moves more smoothly.
[0025] A counterweight 6 is fixed on the load plate 401, and a storage battery 7 is fixed on the load plate 401. The storage battery 7 is distributed and electrically connected to the controller and the gyroscope device 5. In this embodiment, the structure and principle of the counterweight 6 and the storage battery 7 are existing technologies and will not be described in detail here. The storage battery 7 can provide power to the controller and the gyroscope device 5, while the counterweight 6 can play a role in adding weight to facilitate leveling.
[0026] Working principle: During use, when the gyroscope device 5 detects tilt, it transmits a signal to the controller. Upon receiving the signal, the controller drives the horizontal drive motor 203 to start. The horizontal drive motor 203 rotates the horizontal lead screw 201, causing the horizontal moving plate 204 to move along the extension direction of the horizontal guide rod 202. When the horizontal moving plate 204 moves under the action of the horizontal lead screw 201, it can drive the load plate 401 to move in the left and right directions. After receiving the signal, the controller also starts the vertical drive motor 303, causing the vertical lead screw 301 to rotate. The rotation of the vertical lead screw 301 causes the vertical moving plate 304 to move along the extension direction of the vertical guide rod 302, thereby causing the load plate 401 to move in the front and back directions. By adjusting the position of the load plate 401, the leveling effect is achieved, improving the leveling efficiency.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims and not by the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A heavy-duty leveling hoisting device, characterized in that, It includes a fixed frame (1), a horizontal moving component (2), a vertical moving component (3), and a configuration platform (4); The lateral moving component (2) extends and is distributed on the fixed frame (1) in the left and right directions, and the lateral moving component (2) can move in the left and right directions of the fixed frame (1). The vertical moving component (3) extends along the front-back direction and is distributed on the fixed frame (1), and the vertical moving component (3) can move along the front-back direction of the fixed frame (1); The configuration platform (4) is guided and slid on the horizontal moving component (2) and the vertical moving component (3), and a gyroscope device (5) is fixed at the bottom center of the configuration platform (4).
2. The heavy-duty leveling hoisting device according to claim 1, characterized in that, The lateral movement assembly (2) includes a lateral lead screw (201) extending in the left-right direction, a lateral guide rod (202) extending in the left-right direction, a lateral drive motor (203), and a lateral movement plate (204) extending in the front-back direction. The transverse drive motor (203) is fixed on the fixed frame (1). The output end of the transverse drive motor (203) is fixedly connected to the transverse lead screw (201). The transverse lead screw (201) and the transverse guide rod (202) are both mounted on the fixed frame (1) through transverse seat blocks. The transverse moving plate (204) is fitted on the transverse lead screw (201) and the transverse guide rod (202), and the transverse moving plate (204) is threadedly connected to the transverse lead screw (201); The configuration platform (4) is guided to roll on the transverse moving plate (204).
3. The heavy-duty leveling hoisting device according to claim 2, characterized in that, The vertical moving component (3) includes a vertical lead screw (301) extending in the front-back direction, a vertical guide rod (302) extending in the front-back direction, a vertical drive motor (303), and a vertical moving plate (304) extending in the left-right direction. The vertical drive motor (303) is fixed on the fixed frame (1), and the output end of the vertical drive motor (303) is fixedly connected to the vertical lead screw (301). The vertical lead screw (301) and the vertical guide rod (302) are both mounted on the fixed frame (1) through the vertical seat block. The vertical moving plate (304) is fitted on the vertical lead screw (301) and the vertical guide rod (302), and the vertical moving plate (304) is threadedly connected to the vertical lead screw (301); The configuration platform (4) is guided to roll on the vertical moving plate (304).
4. The heavy-duty leveling hoisting device according to claim 3, characterized in that, The configuration platform (4) includes a load-bearing plate (401), horizontal rollers (402), vertical rollers (403), and a controller; The vertical moving plate (304) is higher than the horizontal moving plate (204); The vertical rollers (403) are arranged in a plurality and fixed at left and right intervals below the load plate (401), and the vertical rollers (403) are guided to roll within the vertical moving plate (304); The horizontal rollers (402) are in multiple units and are distributed on the front and rear sides of the vertical rollers (403). The horizontal rollers (402) are fixed below the load plate (401) and are guided to roll within the horizontal moving plate (204). The controller is mounted on the load plate (401) and is connected to the gyroscope device (5) via signal.
5. The heavy-duty leveling hoisting device according to claim 4, characterized in that, The load-bearing plate (401) has an inverted U-shaped structure. The horizontal roller (402) is fixed at the lowest end of the load-bearing plate (401). The vertical roller (403) is fixed in the groove of the load-bearing plate (401) and is located above the horizontal roller (402).
6. The heavy-duty leveling hoisting device according to claim 4, characterized in that, A counterweight (6) is fixed on the load plate (401), and a storage battery (7) is fixed on the load plate (401). The storage battery (7) is distributed and electrically connected to the controller and the gyroscope device (5).