Steel wire rope collecting device

Abstract

The utility model relates to steel wire rope collecting device technical field, and disclose a kind of steel wire rope collecting device, including base, the bottom end of base is fixedly installed with universal wheel, and the top end of base is fixedly installed with protective cover, the side of the top end protective cover of base is fixedly installed with support frame, and the side of support frame is provided with collection mechanism;The collection mechanism includes sleeve shell, and the top end of support frame is fixedly installed in sleeve shell, and driving shaft is passed out in the inside of sleeve shell, and the one end of driving shaft is fixedly installed with reel.The utility model cooperates reel, baffle, wedge buckle, fixing hole, speed reducer and motor, can divide four groups of winding space, for beam crane to replace steel wire rope, and cooperates wedge buckle and fixing hole to handle steel wire rope pull head, can quickly replace steel wire rope, reduce replacement step, to improve the efficiency of entire replacement, avoid the efficiency of entire process is influenced by operation slower.

Description

Technical Field

[0001] This utility model relates to the technical field of wire rope collecting devices, specifically a wire rope collecting device. Background Technology

[0002] In the daily use of beam cranes, wire ropes need to be replaced after wear or breakage. Because wire ropes are relatively long, replacement is troublesome and time-consuming. Normally, the routine replacement of wire ropes for beam cranes involves four steps: ① Cut wire ropes to the same length; ② Secure each wire rope end with a wedge-shaped tie; ③ Connect the new wire rope to the old wire rope and pull down the old wire rope; ④ Pull the new wire rope end from the ground onto the crane and install it. To ensure that the length of the wire rope used matches the amount of wear, all wire ropes on the crane are replaced at once. The entire process takes approximately 5 hours.

[0003] The existing patent (publication number: CN222729203U) discloses a wire rope winding device that provides constant tension to the wire rope. The output torque of the torque motor can be adjusted by a torque controller. The output tension of the wire rope can be adjusted according to actual needs. The tension does not change with the winding speed of the wire rope, making it safe, reliable, and with reliable locking.

[0004] To address the aforementioned issues, while existing patents offer solutions that can adjust the output torque through the cooperation of components such as torque controllers, in practical applications, the long length of the steel wire rope makes replacement cumbersome and requires numerous steps, resulting in a long overall time consumption and impacting the efficiency of the entire workflow. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Given that the existing technology has the problem that the steel wire rope is long, the replacement is troublesome and requires many steps, resulting in a long overall time consumption and affecting the efficiency of the entire workflow.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A wire rope collecting device includes a base, a caster wheel is fixedly installed at the bottom of the base, a protective cover is fixedly installed at the top of the base, a support frame is fixedly installed on one side of the protective cover at the top of the base, and a collecting mechanism is provided on one side of the support frame.

[0009] The collecting mechanism includes a sleeve shell, which is fixedly installed on the top of the support frame. A drive shaft extends through the inside of the sleeve shell. A drum is fixedly installed at one end of the drive shaft, and a partition is fixedly installed on the outer wall of the drum. A fixing hole is opened on one side of the outer wall of the partition, and a wedge buckle is fixedly installed on the other side of the outer wall of the partition.

[0010] As a further embodiment of this utility model: a mounting block is fixedly installed on one side of the outer wall of the protective cover, and a speed reducer is fixedly installed on one end of the mounting block, and a motor is fixedly installed on the other end of the speed reducer.

[0011] As a further improvement of this utility model: an organic shell is fixedly installed on the axial outer wall of the protective cover, and an electric wire collecting tray is fixedly installed on the other side of the outer wall of the protective cover.

[0012] As a further embodiment of this utility model: the partitions are evenly distributed at equal intervals about the outer wall of the drum, and the drum forms a rotating structure with the sleeve through the drive shaft.

[0013] As a further improvement of this utility model: a support plate is fixedly installed on the other side of the protective cover at the top of the base, and a braking mechanism is provided at the top of the support plate.

[0014] As a further embodiment of this utility model: the braking mechanism includes a support, which is fixedly installed on the top of the support plate, and a brake rod is rotatably connected inside the support.

[0015] As a further embodiment of this utility model: one end of the brake lever is fixedly equipped with a pedal, and the other end of the brake lever is movably connected to a connecting rod.

[0016] As a further embodiment of this utility model: a connecting seat is movably connected to the axial end of the connecting rod away from the brake rod, and a friction plate is fixedly installed at the top end of the connecting rod; and a mating hole is provided on the inner wall of the brake rod.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model, through the cooperation of drum, partition, wedge buckle, fixing hole, reducer and motor, can divide into four groups of winding space to replace wire ropes for beam cranes. In addition, the wedge buckle and fixing hole can be used to treat the wire rope pull head, which can quickly replace the wire rope, reduce the replacement steps, and thus improve the efficiency of the entire replacement process, avoiding the impact of slow operation on the efficiency of the entire process.

[0019] 2. This utility model, through the cooperation of the support, brake lever, pedal, connecting rod, connecting seat, friction plate and docking hole, enables the operator to control the unwinding speed of the drum by stepping on the pedal, further improving the convenience of the overall operation. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall structure of a wire rope collecting device;

[0021] Figure 2 A schematic diagram of the casing structure of a wire rope collecting device;

[0022] Figure 3 A schematic diagram of the drive shaft structure of a wire rope collecting device;

[0023] Figure 4 A schematic diagram of a wedge-shaped buckle structure for a wire rope collection device;

[0024] Figure 5 A schematic diagram of the friction plate structure of a wire rope collecting device;

[0025] In the diagram: 1. Base; 2. Casters; 3. Protective cover; 4. Support frame; 5. Collection mechanism; 501. Housing; 502. Drive shaft; 503. Drum; 504. Partition plate; 505. Wedge buckle; 506. Fixing hole; 507. Mounting block; 508. Reducer; 509. Motor; 510. Housing; 511. Wire collection tray; 6. Support plate; 7. Braking mechanism; 701. Support; 702. Brake lever; 703. Pedal; 704. Connecting rod; 705. Connecting seat; 706. Friction plate; 707. Docking hole. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0029] Example 1:

[0030] Please see Figures 1-4 This is the first embodiment of the present invention.

[0031] This embodiment provides a wire rope collecting device, including a base 1, a caster wheel 2 fixedly installed at the bottom of the base 1, a protective cover 3 fixedly installed at the top of the base 1, a support frame 4 fixedly installed on one side of the protective cover 3 at the top of the base 1, and a collecting mechanism 5 provided on one side of the support frame 4; the collecting mechanism 5 includes a sleeve shell 501, the sleeve shell 501 is fixedly installed at the top of the support frame 4, a drive shaft 502 extends through the inside of the sleeve shell 501, a drum 503 is fixedly installed at one end of the drive shaft 502, a partition 504 is fixedly installed on the outer wall of the drum 503, a fixing hole 506 is opened on one side of the outer wall of the partition 504, and a wedge buckle 505 is fixedly installed on the other side of the outer wall of the partition 504.

[0032] Specifically, a mounting block 507 is fixedly installed on one side of the outer wall of the protective cover 3, a reducer 508 is fixedly installed on one end of the mounting block 507, and a motor 509 is fixedly installed on the other end of the reducer 508.

[0033] Furthermore, by using the axial support of the mounting block 507 and the protective cover 3, the reducer 508 and the motor 509 are fixedly supported, thereby driving the drum 503 to rotate via the drive shaft 502, thus achieving adjustment of the winding speed of the wire rope.

[0034] Specifically, a housing 510 is fixedly installed on the axial outer wall of the protective cover 3, and an wire collection tray 511 is fixedly installed on the other side of the outer wall of the protective cover 3.

[0035] Furthermore, the control terminal and changeover switch are fixed and protected by the housing 510, and the power cord collection tray 511 is used for collecting and storing the power cord.

[0036] Specifically, the partitions 504 are evenly distributed at equal intervals around the outer wall of the drum 503, and the drum 503 forms a rotating structure with the sleeve shell 501 through the drive shaft 502.

[0037] Furthermore, five partitions 504 are fixed to the outer wall of the drum 503, thereby forming four sets of winding spaces to meet the needs of replacing the wire rope of a beam crane.

[0038] In use, the self-locking caster wheel 2 and the protective cover 3 are first fixed by the base 1, which provides protection and allows for flexible adjustment of the position to accommodate the crane. With the axial arrangement of the shell 501 fitted on the top of the support frame 4, the drive shaft 502, in cooperation with the reducer 508 and motor 509 fixed by the mounting block 507, causes the drum 503 to rotate and wind up the wire rope. Five partitions 504 form four winding spaces, and the wire rope is tied with the wedge buckle 505, which is the same model as that on the beam crane. The fixing hole 506 prevents the wire rope from unraveling. The housing 510 is used to fix and protect the control terminal and the changeover switch, and the wire collection tray 511 is used to wind up the power cord to prevent it from becoming tangled.

[0039] In summary, by fixing five partitions 504 to the outer wall of the drum 503, four sets of winding spaces are formed, which can meet the needs of wire rope replacement for beam cranes. With the help of wedge buckles 505 to secure the wire rope ends, replacement can be done quickly, saving time. In addition, the fixing holes 506 prevent the wire rope from becoming tangled and coming apart. Therefore, when the wire rope of the beam crane needs to be replaced, it is only necessary to connect the new wire rope with the old wire rope, pull down the old wire rope, and then pull the new wire rope end from the ground to the crane for installation. This saves overall replacement and winding time and improves the efficiency of the entire process.

[0040] Example 2:

[0041] Please see Figure 2 and Figure 5 This is the second embodiment of the present utility model.

[0042] Specifically, a support plate 6 is fixedly installed on the other side of the protective cover 3 at the top of the base 1, and a braking mechanism 7 is provided at the top of the support plate 6.

[0043] Furthermore, the support plate 6 is used to fix and support the braking mechanism 7, thereby maintaining the stability of its operation.

[0044] Specifically, the braking mechanism 7 includes a support 701, which is fixedly installed on the top of the support plate 6, and a brake rod 702 is rotatably connected inside the support 701.

[0045] Furthermore, the brake lever 702 passes through the support 701, and a shaft is fixed inside the support 701 to allow the brake lever 702 to rotate.

[0046] Specifically, a pedal 703 is fixedly installed at one end of the brake lever 702, and a connecting rod 704 is movably connected to the other end of the brake lever 702.

[0047] Furthermore, by stepping on the pedal 703, the operator can rotate the brake lever 702, which in turn contacts the connecting rod 704 to move.

[0048] Specifically, a connecting seat 705 is movably connected to the axial end of the connecting rod 704 away from the brake lever 702, a friction plate 706 is fixedly installed on the top end of the connecting rod 704, and a mating hole 707 is opened on the inner wall of the brake lever 702.

[0049] Furthermore, the moving link 704 slides downward, causing the friction plate 706 to abut against one side of the partition 504, thereby controlling the unwinding speed.

[0050] In use, supported by the support plate 6 and the bracket 701, the operator can step on the pedal 703. With the cooperation of the brake lever 702 and the connecting rod 704, and with the support of the connecting seat 705 on the connecting rod 704, the friction plate 706 abuts against the partition plate 504, thereby controlling the unwinding speed of the drum 503. In conjunction with the docking hole 707, a tension spring can be snapped in place. One end of the tension spring snaps into the perforated filter screen of the protective cover 3, so that the pedal 703 can automatically reset after stepping on it.

[0051] In summary, by stepping on the pedal 703, and with the cooperation of the support 701 and the connecting seat 705, the brake lever 702 drives the connecting rod 704, causing the friction plate 706 to abut against the partition 504, thus controlling the unwinding speed of the drum 503. In conjunction with the tension spring that engages between the docking hole 707 and the protective cover 3, the pedal 703 can be reset after stepping on it.

[0052] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0053] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0054] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0055] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A wire rope collecting device, comprising: The base (1) is characterized in that: a caster wheel (2) is fixedly installed at the bottom end of the base (1), and a protective cover (3) is fixedly installed at the top end of the base (1). A support frame (4) is fixedly installed on one side of the protective cover (3) at the top end of the base (1), and a collection mechanism (5) is provided on one side of the support frame (4). The collecting mechanism (5) includes a sleeve (501), which is fixedly installed on the top of the support frame (4). A drive shaft (502) extends through the inside of the sleeve (501). A drum (503) is fixedly installed at one end of the drive shaft (502). A partition (504) is fixedly installed on the outer wall of the drum (503). A fixing hole (506) is opened on one side of the outer wall of the partition (504), and a wedge buckle (505) is fixedly installed on the other side of the outer wall of the partition (504).

2. The wire rope collecting device according to claim 1, characterized in that: A mounting block (507) is fixedly installed on one side of the outer wall of the protective cover (3), and a speed reducer (508) is fixedly installed on one end of the mounting block (507), and a motor (509) is fixedly installed on the other end of the speed reducer (508).

3. The wire rope collecting device according to claim 1, characterized in that: The outer wall of the protective cover (3) is fixedly installed with a housing (510), and a wire collection tray (511) is fixedly installed on the other side of the outer wall of the protective cover (3).

4. The wire rope collecting device according to claim 1, characterized in that: The partitions (504) are evenly distributed at equal intervals about the outer wall of the drum (503), and the drum (503) forms a rotating structure with the sleeve (501) through the drive shaft (502).

5. A wire rope collecting device according to claim 1, characterized in that: A support plate (6) is fixedly installed on the other side of the protective cover (3) at the top of the base (1), and a braking mechanism (7) is provided at the top of the support plate (6).

6. A wire rope collecting device according to claim 5, characterized in that: The braking mechanism (7) includes a support (701), which is fixedly installed on the top of the support plate (6), and a brake rod (702) is rotatably connected inside the support (701).

7. A wire rope collecting device according to claim 6, characterized in that: One end of the brake lever (702) is fixedly mounted with a pedal (703), and the other end of the brake lever (702) is movably connected to a connecting rod (704).

8. A wire rope collecting device according to claim 7, characterized in that: The connecting rod (704) is movably connected to the axial end away from the brake rod (702) with a connecting seat (705), and a friction plate (706) is fixedly installed on the top end of the connecting rod (704). The inner wall of the brake rod (702) is provided with a mating hole (707).

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