Cream emulsification and quantitative filling machine
Patent Information
- Application Number
- CN202522136412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]现有的乳膏灌装设备在灌装完成后，出料管内往往会残留少量乳膏，残留的乳膏如果没有得到妥善处理，就会滴落到操作台上，不仅会造成乳膏的浪费，增加生产成本，还会污染操作环境，影响生产车间的卫生状况，为此，提出一种乳膏乳化定量灌装机
[0022]一、通过插入槽内的夹持机构，接料瓶放入插入槽后，挤压推杆，带动滑杆移动，进而使滑板压缩弹簧，在弹簧反作用力下，推杆紧紧贴合接料瓶外壁，实现接料瓶在插入槽内的稳定夹持，避免了接料瓶在转盘旋转过程中发生晃动或移位，提高了灌装的稳定性。
Smart Images
Figure CN224832131U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cream filling equipment, specifically a cream emulsification and quantitative filling machine. Background Technology
[0002] Creams are paste-like preparations made from one or more liquid agents that are poorly soluble in water or solid agents that are soluble in a suitable organic solvent, processed with the addition of a dispersant (such as sulfite pulp waste liquor). Filling is a crucial step in the production of creams.
[0003] Existing cream filling equipment often leaves a small amount of cream residue in the discharge pipe after filling. If the residue is not properly handled, it will drip onto the worktable, which will not only waste the cream and increase production costs, but also pollute the operating environment and affect the hygiene of the production workshop. Therefore, a cream emulsification quantitative filling machine is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a cream emulsification and quantitative filling machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a cream emulsification and quantitative filling machine, including an operating table, a support frame fixed on one side of the top of the operating table, and a storage tank fixed on one side of the top of the support frame, the storage tank being used to fill the emulsified cream to be filled;
[0006] A metering pump is fixed to one side of the support frame, and the metering pump is used for quantitative filling of cream.
[0007] A shielding component is provided on one side of the operating table, which is used to receive residual cream;
[0008] A placement component is provided on one side of the shielding component;
[0009] The shielding assembly includes a guide rod, one end of which is fixed with a first protrusion, and the top of the first protrusion is fixed with a receiving frame located at the bottom of the metering pump outlet.
[0010] The placement assembly includes a turntable and a clamping mechanism. The top side of the turntable has several insertion slots and sliding grooves. The insertion slots are used to insert receiving bottles for filling cream.
[0011] Several second protrusions located on one side of the insertion slot are fixed on the outer side of the turntable.
[0012] Preferably, the storage tank is bolted to a lid, a second motor is fixed to the top of the lid, and a stirring blade is fixed to the output shaft of the second motor.
[0013] Preferably, the inlet of the metering pump is connected to the outlet of the storage tank via a pipe, and the outlet of the metering pump is connected to an outlet pipe.
[0014] Preferably, the guide rod is bolted to a baffle at the end away from the first protrusion, and the outer side of the guide rod extends through one side of the support frame.
[0015] Preferably, as described above, a tension spring is sleeved on the outer side of the guide rod, and the two ends of the tension spring are respectively connected to one side of the support frame and the baffle.
[0016] Normally, the receiving rack is located at the lower end of the discharge pipe; when the turntable rotates, the second protrusion on it contacts the first protrusion and pushes it to move, the receiving rack moves away from the lower end of the discharge pipe.
[0017] Preferably, the clamping mechanism described above includes several sets of slide bars, with each set containing four slide bars. One end of each slide bar is fixed with a push rod, and the other end of each slide bar is fixed with a sliding plate.
[0018] Preferably, the push rod is located inside the insertion slot, the slide plate is slidably connected to the inside of the slide groove, and a spring connects the slide groove and the slide plate.
[0019] Preferably, as described above, the top of the turntable is bolted to a cover plate located at the top of the slide groove, and the slide rod is slidably connected to the inner wall of the slide groove;
[0020] The turntable is rotatably connected to the top of the operating table via bearings. A connecting frame is fixed at the bottom of the operating table, and a first motor is fixed on one side of the connecting frame. The output shaft of the first motor is fixed at the bottom axis of the turntable.
[0021] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:
[0022] 1. Through the clamping mechanism in the insertion slot, after the receiving bottle is placed into the insertion slot, the push rod is squeezed, which drives the slide rod to move, thereby compressing the spring of the slide plate. Under the reaction force of the spring, the push rod is tightly pressed against the outer wall of the receiving bottle, realizing the stable clamping of the receiving bottle in the insertion slot, avoiding the receiving bottle from shaking or shifting during the rotation of the turntable, and improving the stability of filling.
[0023] 2. Start the first motor. Its output shaft drives the turntable to rotate around its bottom axis. As the turntable continues to rotate, the second protrusion fixed on its outer side gradually approaches and pushes the first protrusion in the blocking assembly, causing the guide rod to move away from the discharge pipe. At the same time, the tension spring is stretched. During the movement of the first protrusion, the receiving rack fixed on its top moves away from the lower end of the discharge pipe, no longer blocking the discharge pipe outlet, making room for the subsequent cream to be poured into the receiving bottle. No manual intervention is required, realizing the automation of the filling process. After the second protrusion that pushes the first protrusion gradually disengages from the contact as the turntable rotates, the tension spring returns to its natural state. The guide rod is reset by the baffle. The first protrusion drives the receiving rack back to the lower end of the discharge pipe to catch the small amount of cream remaining in the discharge pipe, preventing residual cream from dripping onto the operating table and keeping the operating environment clean. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a first-view structural diagram of the present invention;
[0026] Figure 2 This is a schematic diagram of the second-view structure of the present invention;
[0027] Figure 3 This is a schematic diagram of the protrusion mating part of this utility model;
[0028] Figure 4 This is a schematic diagram of the insertion slot structure of this utility model;
[0029] Figure 5 This is a schematic diagram of the front cross-sectional structure of the push rod of this utility model.
[0030] Explanation of reference numerals in the attached drawings: 1. Operating platform; 2. Support frame; 3. Storage tank; 4. Metering pump; 5. Shielding assembly; 51. Guide rod; 52. First protrusion; 53. Second protrusion; 54. Baffle; 55. Tension spring; 56. Receiving rack; 6. Placement assembly; 61. Connecting frame; 62. First motor; 63. Turntable; 64. Insertion slot; 65. Push rod; 66. Slide rod; 67. Cover plate; 68. Slide groove; 69. Spring; 610. Slide plate; 7. Second motor. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0033] Example
[0034] Please see Figure 1-5 This utility model provides a technical solution: a cream emulsification and quantitative filling machine, including an operating table 1, a support frame 2 fixed to one side of the top of the operating table 1, and a storage tank 3 fixed to one side of the top of the support frame 2. The storage tank 3 is used to fill the emulsified cream to be filled. The controller for overall control of the cream filling can be a PLC controller, model: S7-1500. A tank cover is bolted to the top of the storage tank 3, and a second motor 7 is fixed to the top of the tank cover. A stirring blade (not shown in the figure) is fixed to the output shaft end of the second motor 7. When the second motor 7 is started, it drives the stirring blade to rotate, continuously stirring the cream in the storage tank 3 to prevent the cream from settling or separating, and to ensure the uniformity and flowability of the cream.
[0035] A metering pump 4 is fixed on one side of the support frame 2. The metering pump 4 is used for quantitative filling of cream. The metering pump 4 can be a plunger pump or a gear pump driven by a servo motor. The metering pump 4 is connected to the discharge end of the storage tank 3 through a pipe. It draws cream from the storage tank 3 and fills it through the discharge pipe. The inlet end of the metering pump 4 is connected to the discharge end of the storage tank 3 through a pipe. The discharge end of the metering pump 4 is connected to the discharge pipe.
[0036] A shielding component 5 is provided on one side of the operating table 1. The shielding component 5 is used to receive residual cream; a placement component 6 is provided on one side of the shielding component 5.
[0037] The shielding assembly 5 includes a guide rod 51, on the outside of which a protective cover can be fitted. The protective cover is removed periodically for maintenance. A first protrusion 52 is fixed to one end of the guide rod 51, and a receiving rack 56 located at the bottom of the discharge end of the metering pump 4 is fixed to the top of the first protrusion 52. Workers regularly clean the cream received inside the receiving rack 56. The first protrusion 52 and the second protrusion 53 are semi-circular in shape. The connection between the turntable 63, the first protrusion 52 and the second protrusion 53 is regularly lubricated and maintained. The turntable 63, the first protrusion 52 and the second protrusion 53 can be made of metal or plastic and are coated with a wear-resistant coating.
[0038] A baffle 54 is bolted to the end of the guide rod 51 away from the first protrusion 52. The outer side of the guide rod 51 extends through one side of the support frame 2. By removing the bolts at one end of the baffle 54, the tension spring 55 can be maintained. The tension spring 55 is sleeved on the outer side of the guide rod 51, and the two ends of the tension spring 55 are respectively connected to one side of the support frame 2 and the baffle 54. When the turntable 63 rotates, the second protrusion 53 on it contacts the first protrusion 52. Since the first protrusion 52 and the second protrusion 53 are both semi-circular in shape, their contact will generate a sliding thrust, pushing the first protrusion 52 and the guide rod 51 to move along the support frame 2, compressing the tension spring 55.
[0039] Normally, the receiving rack 56 is located at the lower end of the discharge pipe. When the turntable 63 rotates, the second protrusion 53 on it contacts the first protrusion 52 and pushes it to move, causing the receiving rack 56 to move away from the lower end of the discharge pipe. Under normal conditions, the tension spring 55 is in a stretched state, keeping the receiving rack 56 at the lower end of the metering pump 4 discharge pipe to receive residual cream that may drip during the filling process, preventing contamination of the operating table 1. The receiving rack 56 moving away from the lower end of the discharge pipe makes room for filling. After the second protrusion 53 rotates past the first protrusion 52, the rebound force of the tension spring 55 drives the guide rod 51 to reset, causing the receiving rack 56 to return to below the discharge pipe.
[0040] The placement component 6 includes a turntable 63 and a clamping mechanism. The top side of the turntable 63 has several insertion slots 64 and sliding grooves 68. The insertion slots 64 are used to insert receiving bottles for filling cream. Several second protrusions 53 located on one side of the insertion slots 64 are fixed on the outside of the turntable 63.
[0041] The clamping mechanism includes several sets of slide rods 66, with four slide rods in each set. A push rod 65 is fixed to one end of each slide rod 66, and a sliding plate 610 is fixed to the other end. The push rod 65 is located inside the insertion slot 64, and the sliding plate 610 is slidably connected to the inside of the slide groove 68. A spring 69 connects the slide groove 68 and the sliding plate 610. The spring 69 has a certain degree of compression, giving it a certain elastic potential energy. When the receiving bottle is inserted into the insertion slot 64, a rubber layer is adhered to one side of the push rod 65. The surface of the rubber layer has anti-slip textures. The push rod 65 is compressed, pushing the slide rod 66 and the sliding plate 610 to slide within the slide groove 68, compressing the spring 69. The rebound force of the spring 69 is transmitted to the push rod 65 through the sliding plate 610 and the slide rod 66, causing the push rod 65 to press tightly against the receiving bottle, thus achieving clamping and fixation.
[0042] The top of the turntable 63 is bolted to a cover plate 67 located on top of the slide 68, and the slide rod 66 is slidably connected to the inner wall of the slide 68; the spring 69 can be maintained by removing the bolts connected to the cover plate 67.
[0043] The turntable 63 is rotatably connected to the top of the operating table 1 via bearings. A connecting frame 61 is fixed to the bottom of the operating table 1, and a first motor 62 is fixed to one side of the connecting frame 61. The output shaft of the first motor 62 is fixed to the bottom axis of the turntable 63. The first motor 62 can be a servo motor. The power of the first motor 62 drives the turntable 63 to rotate by the same angle each time. The worker takes out the receiving bottle for filling cream from the end of the turntable 63 away from the discharge pipe and puts the dispensing bottle to be filled into the insertion slot 64.
[0044] Working principle: Open the lid of the storage tank 3, pour the emulsified cream to be filled into the storage tank 3, and then close the lid tightly. Start the second motor 7, and its output shaft drives the stirring blades to rotate, continuously stirring the cream in the storage tank 3 to prevent the cream from separating or solidifying due to standing, and to ensure that the filling material has a uniform texture;
[0045] The worker places the receiving bottle to be filled into the insertion slot 64 at the end of the turntable 63 furthest from the discharge pipe. At this time, the clamping mechanism in the insertion slot 64 begins to operate: the receiving bottle presses against the push rod 65, which in turn moves the slide rod 66 towards the inside of the slide groove 68. Simultaneously, the sliding plate 610 at the other end of the slide rod 66 compresses the spring 69. Under the reaction force of the spring 69, the sliding plate 610 pushes the push rod 65 through the slide rod 66 to tightly press against the outer wall of the receiving bottle, achieving stable clamping of the receiving bottle within the insertion slot 64. The first motor 62 is then activated, and its output shaft drives the turntable 63 to rotate around its bottom axis. Because the first motor 62 is a servo motor, it can control the turntable 63 to rotate by the same angle each time, causing the insertion slot 64 containing the receiving bottle to gradually move downwards towards the discharge pipe.
[0046] As the turntable 63 continues to rotate, the second protrusion 53 fixed on its outer side gradually approaches the first protrusion 52 in the shielding assembly 5. When the second protrusion 53 contacts the first protrusion 52 and continues to push, the first protrusion 52 drives the guide rod 51 to move away from the discharge pipe. At the same time, the tension spring 55 sleeved on the outer side of the guide rod 51 is stretched. The baffle 54 is fixed to the end of the guide rod 51 away from the first protrusion 52 by bolts to prevent the guide rod 51 from coming out from the side of the support frame 2. During the movement of the first protrusion 52, the receiving rack 56 fixed on its top moves away from the lower end of the discharge pipe and no longer blocks the outlet of the discharge pipe, making room for the subsequent cream to be poured into the receiving bottle.
[0047] When the insertion slot 64 containing the receiving bottle moves to directly below the discharge pipe, the PLC controller sends a signal to start the metering pump 4. The feed end of the metering pump 4 is connected to the discharge end of the storage tank 3 through a pipe. Under the action of the metering pump 4, the cream in the storage tank 3 enters the metering pump 4 through the pipe and is poured into the receiving bottle below through the discharge pipe according to the preset dosage.
[0048] After filling is completed, the first motor 62 drives the turntable 63 to rotate again. The insertion slot 64 containing the filled cream moves away from the discharge pipe, while the next insertion slot 64 containing an empty receiving bottle moves downwards from the discharge pipe. During this process, the second protrusion 53, which pushes the first protrusion 52, gradually disengages from the contact as the turntable 63 rotates. The tension spring 55 returns to its natural state, and the guide rod 51 is reset by the baffle 54. The first protrusion 52 drives the receiving rack 56 back to the lower end of the discharge pipe to catch any remaining cream and prevent contamination of the operating table 1.
[0049] When the insertion slot 64 containing the filled cream rotates to the operator's position, the operator removes the finished receiving bottle from the insertion slot 64. When removing the bottle, it squeezes the push rod 65, causing the clamping mechanism to temporarily loosen. Then, a new empty receiving bottle is placed into the insertion slot 64, and the above process is repeated to achieve continuous automated production of the equipment.
[0050] In summary, through the clamping mechanism in the insertion slot 64, after the receiving bottle is placed into the insertion slot 64, the push rod 65 is squeezed, which drives the slide rod 66 to move, thereby causing the slide plate 610 to compress the spring 69. Under the reaction force of the spring 69, the push rod 65 tightly fits against the outer wall of the receiving bottle, realizing the stable clamping of the receiving bottle in the insertion slot 64, avoiding the receiving bottle from shaking or shifting during the rotation of the turntable 63, and improving the stability of filling.
[0051] The first motor 62 is started, and its output shaft drives the turntable 63 to rotate around its bottom axis. As the turntable 63 continues to rotate, the second protrusion 53 fixed on its outer side gradually approaches and pushes the first protrusion 52 in the blocking assembly 5, causing the guide rod 51 to move away from the discharge pipe. At the same time, the tension spring 55 is stretched. During the movement of the first protrusion 52, the receiving rack 56 fixed on its top moves away from the lower end of the discharge pipe, no longer blocking the discharge pipe outlet, making room for the subsequent filling of cream into the receiving bottle. No manual intervention is required, realizing the automation of the filling process. After the second protrusion 53 pushing the first protrusion 52 gradually disengages from the contact as the turntable 63 rotates, the tension spring 55 returns to its natural state. The guide rod 51 is reset by the baffle 54, and the first protrusion 52 drives the receiving rack 56 back to the lower end of the discharge pipe to catch the small amount of cream remaining in the discharge pipe, preventing residual cream from dripping onto the operating table 1 and keeping the operating environment clean.
[0052] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.
Claims
1. A cream emulsification and quantitative filling machine, comprising an operating table (1), characterized in that, The operating table (1) has a support frame (2) fixed on one side of its top, and a storage tank (3) is fixed on one side of the top of the support frame (2). The storage tank (3) is used to hold the emulsified cream to be filled. A metering pump (4) is fixed on one side of the support frame (2), and the metering pump (4) is used for quantitative filling of cream. The operating table (1) is provided with a shielding component (5) on one side, which is used to receive residual cream; The shielding component (5) is provided with a placement component (6) on one side; The shielding assembly (5) includes a guide rod (51), one end of which is fixed with a first protrusion (52), and the top of the first protrusion (52) is fixed with a receiving frame (56) located at the bottom of the discharge end of the metering pump (4). The placement component (6) includes a turntable (63) and a clamping mechanism. The turntable (63) has several insertion slots (64) and sliding grooves (68) on one side of its top. The insertion slots (64) are used to insert receiving bottles for filling cream. Several second protrusions (53) are fixed on the outside of the turntable (63) on one side of the insertion slot (64).
2. The cream emulsification and quantitative filling machine according to claim 1, characterized in that, The top of the storage tank (3) is bolted to a tank cover, and a second motor (7) is fixed to the top of the tank cover. A stirring blade is fixed to the output shaft end of the second motor (7).
3. The cream emulsification and quantitative filling machine according to claim 1, characterized in that, The feed end of the metering pump (4) is connected to the discharge end of the storage tank (3) through a pipe, and the discharge end of the metering pump (4) is connected to a discharge pipe.
4. A cream emulsification and quantitative filling machine according to claim 3, characterized in that, The guide rod (51) is fixed with a baffle (54) by bolts at the end away from the first protrusion (52), and the outer side of the guide rod (51) extends through one side of the support frame (2).
5. A cream emulsification and quantitative filling machine according to claim 4, characterized in that, A tension spring (55) is sleeved on the outside of the guide rod (51), and the two ends of the tension spring (55) are respectively connected to one side of the support frame (2) and the baffle (54); Normally, the receiving rack (56) is located at the lower end of the discharge pipe; when the turntable (63) rotates, and the second protrusion (53) on it contacts the first protrusion (52) and pushes it to move, the receiving rack (56) leaves the lower end of the discharge pipe.
6. A cream emulsification and quantitative filling machine according to claim 1, characterized in that, The clamping mechanism includes several sets of slide rods (66), with four slide rods in each set. One end of each slide rod (66) is fixed with a push rod (65), and the other end of each slide rod (66) is fixed with a sliding plate (610).
7. A cream emulsification and quantitative filling machine according to claim 6, characterized in that, The push rod (65) is located inside the insertion slot (64), the slide plate (610) is slidably connected to the inside of the slide groove (68), and a spring (69) is connected between the slide groove (68) and the slide plate (610).
8. A cream emulsification and quantitative filling machine according to claim 7, characterized in that, The top of the turntable (63) is bolted to a cover plate (67) located at the top of the slide groove (68), and the slide rod (66) is slidably connected to the inner wall of the slide groove (68); The turntable (63) is rotatably connected to the top of the operating table (1) via bearings. A connecting frame (61) is fixed at the bottom of the operating table (1). A first motor (62) is fixed on one side of the connecting frame (61). The output shaft of the first motor (62) is fixed at the bottom axis of the turntable (63).