A quick adjustment mechanism for reducing the sauce pipeline

CN224832135UActive Publication Date: 2026-10-09SHANDONG DONGTAI MASCH MFG CO LTD
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Patent Information

Application Number
CN202522542244.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-30
Publication Date
2026-10-09
Estimated Expiration
2035-11-30

AI Technical Summary

Technical Problem

由于酱类通常粘稠,且含有颗粒物,使得在连接管道的内壁发生沉积或附着,需要频繁停机进行清理,且复杂的管道结构使得设备清洗死角多,拆装不便,增加维护成本以及清洗时间,另外当需要灌装不同高度的瓶型时,传统的调整方式需要手动地调节灌装头的高度,过程繁琐、耗时,为此,我们提出一种有效减少酱类管道的快速调整机构

Benefits of technology

1、本实用新型设置的酱类转阀与酱类灌装头之间取消易堵塞的中间管道,酱类物料通过酱类转阀直接进入酱类灌装头,流道缩短,无滞留死角,有效降低因管道引发的堵塞问题,且酱类转阀与酱类灌装头之间安装快装连接结构,通过快速拆装清洗或更换不同规格的灌装头,无需工具即可实现拆装,操作便捷;

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Abstract

The utility model discloses a kind of quick adjusting mechanism for effectively reducing sauce pipeline, the utility model relates to the packaging machinery technical field of sauce food, including sauce material tank, sauce valve, sauce filling head, metering cylinder, fixed bottom plate, quick-mounting connection structure is installed between the discharge port of sauce valve and the feed inlet of sauce filling head, the utility model has the advantages that: the intermediate pipeline of easy blockage between the sauce valve and the sauce filling head is cancelled, sauce material directly enters sauce filling head by sauce valve, flow channel is shortened, there is no stagnation dead angle, effectively reduce the blockage problem caused by pipeline, and quick-mounting connection structure is installed between sauce valve and sauce filling head, by quick disassembly and washing or replacing different specifications filling head, when changing bottle type, through transmission, the height of all sauce filling head can be completed Synchronous, automatic adjustment, so that it can accurately align the bottle mouth of new bottle type, and adjustment precision is high.
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Description

Technical Field

[0001] This utility model relates to the field of packaging machinery technology for sauce-type foods, specifically a quick adjustment mechanism that effectively reduces the volume of sauce-type pipelines. Background Technology

[0002] In existing sauce filling equipment, the sauce rotary valve and the sauce filling head are connected by a hose or pipe; Because sauces are typically viscous and contain particulate matter, they tend to deposit or adhere to the inner walls of connecting pipes, requiring frequent shutdowns for cleaning. Furthermore, the complex pipe structure creates many blind spots for cleaning, making disassembly and assembly inconvenient and increasing maintenance costs and cleaning time. Additionally, when filling bottles of different heights, traditional adjustments require manual adjustment of the filling head height, a cumbersome and time-consuming process. Therefore, we propose a quick adjustment mechanism that effectively reduces the need for adjusting sauce pipes. Summary of the Invention

[0003] The purpose of this invention is to provide a quick adjustment mechanism that effectively reduces the volume of sauce pipes.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a quick adjustment mechanism for effectively reducing the length of sauce pipelines, comprising a sauce container, a sauce rotary valve, a sauce filling head, a metering cylinder, and a fixed base plate, wherein a quick-connect structure is installed between the outlet of the sauce rotary valve and the inlet of the sauce filling head.

[0005] The quick-connect structure includes an annular quick-connect plate one, which is fixedly connected to the inlet of the sauce filling head. The annular quick-connect plate has L-shaped locking grooves arranged circumferentially. The quick-connect structure also includes an annular quick-connect plate two, which is fixedly connected to the outlet of the sauce rotary valve. The annular quick-connect plate two has L-shaped locking grooves arranged circumferentially. An L-shaped locking element is rotatably connected to the end of the L-shaped locking groove two away from the annular quick-connect plate one. When the annular quick-connect plate one and the annular quick-connect plate two come into contact, the L-shaped locking groove two aligns with the L-shaped locking groove one, thereby causing the L-shaped locking element to engage with the upper surfaces of the L-shaped locking groove two and the L-shaped locking groove one.

[0006] The bottom bolts of the sauce container, sauce rotary valve, sauce filling head, and metering cylinder are equipped with lifting platforms, and a lead screw is threadedly connected to the middle of the lifting platform via a nut.

[0007] As a further embodiment of this utility model: guide rods are fixedly connected to all four sides of the fixed base plate, and the outer wall of the guide rods is slidably connected to the inner wall of the through holes around the lifting platform.

[0008] As a further embodiment of this utility model: a lifting drive mechanism is installed at the bottom of the fixed base plate, and the output end of the lifting drive mechanism is connected to a vertically installed lead screw through a coupling.

[0009] As a further embodiment of this utility model: the outer surface of the first annular quick-release plate near the sauce valve is provided with a sealing element, and the outer surface of the second annular quick-release plate near the sauce filling head is provided with a sealing groove, so that when the first annular quick-release plate and the second annular quick-release plate come into contact, the sealing element is embedded in the sealing groove.

[0010] As a further embodiment of this utility model: a slot is provided on one side of the L-shaped locking groove that is away from the sauce valve, and a magnetic adsorption element is provided in the slot.

[0011] As a further embodiment of this utility model: the inner top side of the annular quick-release plate is provided with a metal part, which extends into the slot and magnetically attracts the magnetic adsorption part.

[0012] As a further embodiment of this utility model: a rubber pad is provided at the top edge of the L-shaped locking member, the rubber pad abuts against the side of the L-shaped locking groove opposite to the sauce valve, and a handle is fixedly connected to the outer surface of the L-shaped locking member.

[0013] Compared with the prior art, the beneficial effects of this utility model by adopting the above technical solution are as follows: 1. The present invention eliminates the easily clogged intermediate pipe between the sauce rotary valve and the sauce filling head. The sauce material enters the sauce filling head directly through the sauce rotary valve, shortening the flow channel and eliminating dead corners, effectively reducing the blockage problem caused by the pipe. In addition, a quick-connect structure is installed between the sauce rotary valve and the sauce filling head, which can be quickly disassembled for cleaning or replacement of filling heads of different specifications without tools, making the operation convenient. 2. This utility model features sauce containers, sauce valves, sauce filling heads, and metering cylinders all mounted on a lifting platform. When the bottle type changes, the height of all sauce filling heads can be synchronously and automatically adjusted via transmission, ensuring accurate alignment with the bottle mouth of the new bottle type with high adjustment precision.

[0014] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this utility model; Figure 2 This is a schematic diagram of the bottom in an embodiment of the present invention; Figure 3 This is a schematic diagram showing the disassembly of the sauce rotary valve and sauce filling head in an embodiment of this utility model; Figure 4 This is a split view of one side of the quick-assembly structure in an embodiment of the present invention; Figure 5 This is a split diagram of the other side of the quick-release structure in an embodiment of the present invention; Figure 6 This is an enlarged view of Figure A in the embodiment of this utility model.

[0016] In the diagram: 1. Sauce container; 2. Sauce rotary valve; 3. Sauce filling head; 4. Metering cylinder; 5. Lifting platform; 51. Guide rod; 6. Fixed base plate; 7. Lifting drive mechanism; 8. Lead screw; 9. Quick-connect structure; 91. Annular quick-connect plate one; 911. Sealing element; 912. L-shaped locking groove one; 913. Slot; 914. Magnetic adsorption element; 92. Annular quick-connect plate two; 921. Sealing groove; 922. L-shaped locking groove two; 923. L-shaped locking element; 924. Metal part; 925. Rubber pad; 926. Handle. Detailed Implementation

[0017] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is for the purpose of helping to understand this utility model, but does not constitute a limitation on this utility model.

[0018] Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0019] Please see the appendix Figure 1 - Appendix Figure 6 This utility model discloses a quick adjustment mechanism for effectively reducing the blockage of sauce pipelines. It includes a sauce tank 1, a sauce rotary valve 2, a sauce filling head 3, a metering cylinder 4, and a fixed base plate 6. A quick-connect structure 9 is installed between the outlet of the sauce rotary valve 2 and the inlet of the sauce filling head 3. The intermediate pipeline that is prone to blockage is eliminated between the sauce rotary valve 2 and the sauce filling head 3. The sauce material enters the sauce filling head 3 directly through the sauce rotary valve 2. The flow channel is shortened and there are no dead corners, which effectively reduces the blockage problem caused by the pipeline.

[0020] In embodiment 1, the quick-connect structure 9 includes an annular quick-connect plate 91, which is fixedly connected to the inlet of the sauce filling head 3. The annular quick-connect plate 91 has L-shaped locking grooves 912 arranged circumferentially. The quick-connect structure 9 also includes an annular quick-connect plate 92, which is fixedly connected to the outlet of the sauce rotary valve 2. The annular quick-connect plate 92 has L-shaped locking grooves 922 arranged circumferentially. An L-shaped locking element 923 is rotatably connected to one end of the L-shaped locking groove 922 away from the annular quick-connect plate 91. When the annular quick-connect plate 91 and the annular quick-connect plate 92 come into contact, the L-shaped locking groove 922 aligns with the L-shaped locking groove 912, thereby causing the L-shaped locking element 923 to engage with the upper surfaces of the L-shaped locking groove 922 and the L-shaped locking groove 912. Specifically, the outer surface of the first annular quick-release plate 91 near the sauce valve 2 is provided with a sealing element 911, and the outer surface of the second annular quick-release plate 92 near the sauce filling head 3 is provided with a sealing groove 921. When the first annular quick-release plate 91 and the second annular quick-release plate 92 come into contact, the sealing element 911 is embedded in the sealing groove 921. In this embodiment, when the sauce rotary valve 2 is installed and connected to the sauce filling head 3, the sealing element 911 is embedded in the sealing groove 921, which can reduce the leakage of sauce material at the joint gap and has a sealing effect. Specifically, the L-shaped locking groove 912 has a slot 913 on the side opposite to the sauce valve 2. The slot 913 has a magnetic adsorption component 914. The annular quick-release plate 92 has a metal component 924 on the top side inside. The metal component 924 extends into the slot 913 and magnetically adsorbs with the magnetic adsorption component 914. In this embodiment, when the L-shaped locking member 923 is engaged in the L-shaped locking groove 1 912 and the L-shaped locking groove 2 922, the metal member 924 extends into the slot 913 and magnetically attracts the magnetic adsorption member 914, thereby further locking the L-shaped locking member 923 and preventing it from falling off. Specifically, an adhesive pad 925 is provided at the top edge of the L-shaped locking member 923. The adhesive pad 925 abuts against the side of the L-shaped locking groove 912 away from the rotary valve 2. A handle 926 is fixedly connected to the outer surface of the L-shaped locking member 923. In this embodiment, when the L-shaped locking member 923 is engaged in the L-shaped locking groove 1 912 and the L-shaped locking groove 2 922, the rubber pad 925 abuts against the back side of the L-shaped locking groove 1 912, thereby making the L-shaped locking member 923 tightly engaged in the L-shaped locking groove 1 912 and the L-shaped locking groove 2 922, further preventing loosening.

[0021] In Example 2, a lifting platform 5 is bolted to the bottom of the sauce container 1, the sauce rotary valve 2, the sauce filling head 3, and the metering cylinder 4. A screw rod 8 is threadedly connected to the middle of the lifting platform 5 via a nut. Specifically, guide rods 51 are fixedly connected to all four sides of the fixed base plate 6, and the outer wall of the guide rods 51 is slidably connected to the inner wall of the through holes around the lifting platform 5. In this embodiment, when the lifting platform 5 is adjusted in height, it slides and rises on the guide rod 51 to improve the stability of the lifting platform 5 in adjusting its height. Specifically, a lifting drive mechanism 7 is installed at the bottom of the fixed base plate 6, and the output end of the lifting drive mechanism 7 is connected to the vertically installed lead screw 8 through a coupling; In this embodiment, when the control system receives the instruction to change the bottle type, it starts the servo motor, drives the lead screw 8 to rotate, thereby driving the lifting platform 5 to move along the axial direction of the lead screw 8.

[0022] Working principle: First, when the control system receives the instruction to change the bottle type, it starts the servo motor, which drives the lead screw 8 to rotate, thereby driving the lifting platform 5 to move along the axis of the lead screw 8. Since the entire filling system is fixed on the lifting platform 5, the height of all sauce filling heads 3 is synchronized and automatically adjusted, so that they can be accurately aligned with the bottle mouth of the new bottle type. When it is necessary to replace different models of sauce filling heads 3 or clean them, the user can use the handle 926 to separate the L-shaped locking part 923 from the L-shaped locking groove 1 912 and L-shaped locking groove 2 922, and at the same time separate the magnetic adsorption part 914 from the metal part 924, thereby realizing the disassembly and assembly of the sauce rotary valve 2 and the sauce filling head 3. At this point, the entire workflow is completed.

[0023] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0025] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.

[0026] For those skilled in the art, various changes, modifications, substitutions, and alterations to these embodiments without departing from the principles and spirit of this utility model will still fall within the protection scope of this utility model.

Claims

1. A quick adjustment mechanism for effectively reducing the piping of sauces, comprising a sauce container (1), a sauce rotary valve (2), a sauce filling head (3), a metering cylinder (4), and a fixed base plate (6), characterized in that: A quick-connection structure (9) is installed between the outlet of the sauce rotary valve (2) and the inlet of the sauce filling head (3). The quick-connect structure (9) includes an annular quick-connect plate one (91), which is fixedly connected to the inlet of the sauce filling head (3). The annular quick-connect plate one (91) has L-shaped locking grooves one (912) arranged circumferentially. The quick-connect structure (9) also includes an annular quick-connect plate two (92), which is fixedly connected to the outlet of the sauce rotary valve (2). The annular quick-connect plate two (92) has L-shaped locking grooves one (912) arranged circumferentially. There is an L-shaped locking groove two (922), and an L-shaped locking member (923) is rotatably connected to the end of the L-shaped locking groove two (922) away from the annular quick-release plate one (91). When the annular quick-release plate one (91) contacts the annular quick-release plate two (92), the L-shaped locking groove two (922) is aligned with the L-shaped locking groove one (912), and the L-shaped locking member (923) is engaged on the upper surface of the L-shaped locking groove two (922) and the L-shaped locking groove one (912). The bottom bolts of the sauce container (1), sauce valve (2), sauce filling head (3), and metering cylinder (4) are equipped with lifting platforms (5), and the middle part of the lifting platform (5) is connected to a screw rod (8) by a nut thread.

2. The quick adjustment mechanism for effectively reducing the volume of sauce pipes according to claim 1, characterized in that: Guide rods (51) are fixedly connected to all four sides of the fixed base plate (6), and the outer wall of the guide rods (51) is slidably connected to the inner wall of the through holes around the lifting platform (5).

3. The quick adjustment mechanism for effectively reducing sauce pipes according to claim 1, characterized in that: The bottom of the fixed base plate (6) is equipped with a lifting drive mechanism (7), and the output end of the lifting drive mechanism (7) is connected to a vertically installed lead screw (8) through a coupling.

4. The quick adjustment mechanism for effectively reducing the volume of sauce pipes according to claim 1, characterized in that: The outer surface of the first annular quick-release plate (91) near the sauce valve (2) is provided with a sealing element (911), and the outer surface of the second annular quick-release plate (92) near the sauce filling head (3) is provided with a sealing groove (921). When the first annular quick-release plate (91) and the second annular quick-release plate (92) come into contact, the sealing element (911) is embedded in the sealing groove (921).

5. The quick adjustment mechanism for effectively reducing sauce pipes according to claim 1, characterized in that: The L-shaped locking groove (912) has a slot (913) on the side opposite to the sauce valve (2), and a magnetic adsorption element (914) is provided in the slot (913).

6. The quick adjustment mechanism for effectively reducing the volume of sauce pipes according to claim 1, characterized in that: The annular quick-release plate 2 (92) has a metal part (924) on its top side inside. The metal part (924) extends into the slot (913) and magnetically attracts the magnetic adsorption part (914).

7. The quick adjustment mechanism for effectively reducing the volume of sauce pipes according to claim 1, characterized in that: The L-shaped locking member (923) has a rubber pad (925) at the top edge inside. The rubber pad (925) abuts against the side of the L-shaped locking groove (912) away from the sauce valve (2). A handle (926) is fixedly connected to the outer surface of the L-shaped locking member (923).