Energy-saving nut sauce quantitative filling device

CN224832149UActive Publication Date: 2026-10-09SHANDONG SHENGJIN FOOD CO LTD
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Patent Information

Application Number
CN202522375399.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-10-09
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

[0003]但是现有的坚果酱定量灌装装置通常采用多个电动元器件用于驱动部件工作,如通过电机驱动传送带运转,并通过气缸驱动灌装头移动,导致灌装机的整体能耗较大,提升了灌装的成本,为了能够降低灌装成本,并实现有效的节能,所以我们提出了一种节能型坚果酱定量灌装装置来解决上述存在的问题

Benefits of technology

[0021]相比于现有技术,本实用新型的优点在于:

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Abstract

The utility model discloses an energy -saving nut sauce ration filling device belongs to ration filling technical field, an energy -saving nut sauce ration filling device, including frame, rotation connection in the frame top end's driving roller and driven roller and install between the driving roller with the driven roller's conveyer belt, one side of the frame is equipped with the speed -reducing motor through the support, and the top end lateral wall of the frame is fixedly connected with the feeding pipe through the support, and the tail end of the feeding pipe is connected with the connector, and the connector is connected with the connecting pipe, and the outside of the frame is installed with the transmission wheel of driving roller transmission connection, and the edge position of transmission wheel is equipped with transmission groove, it can realize the conveying of filling bottle, equal filling and the lifting of filling head through a speed -reducing motor, and the energy consumption of filling machine whole is reduced, and the filling cost is effectively reduced.
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Description

Technical Field

[0001] This utility model relates to the field of quantitative filling technology, and more specifically, to an energy-saving quantitative filling device for nut butter. Background Technology

[0002] Quantitative filling is a technology that uses automated equipment to precisely dispense liquids, slurries, or powders into predetermined volumes or weights. It is widely used in the food, pharmaceutical, daily chemical, and chemical industries. Quantitative filling machines are commonly used in the processing of nuts.

[0003] However, existing nut butter quantitative filling devices typically use multiple electric components to drive the operation of the parts, such as driving the conveyor belt with a motor and moving the filling head with a cylinder, which results in high overall energy consumption of the filling machine and increases the filling cost. In order to reduce the filling cost and achieve effective energy saving, we propose an energy-saving nut butter quantitative filling device to solve the above-mentioned problems. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide an energy-saving nut butter quantitative filling device, which can realize the conveying of filling bottles, equal filling and lifting of filling head through a single geared motor, thereby reducing the overall energy consumption of the filling machine and effectively reducing the filling cost.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] An energy-saving nut butter quantitative filling device includes a frame, a drive roller and a driven roller rotatably connected to the top of the frame, and a conveyor belt installed between the drive roller and the driven roller. A geared motor is mounted on one side of the frame via a bracket.

[0009] The top side wall of the frame is fixedly connected to a feeding pipe by a bracket, and the end of the feeding pipe is connected to a connector, and the connector is connected to a connecting pipe.

[0010] A transmission wheel connected to the drive roller is installed on the outer side of the frame, and a transmission groove is provided on the edge of the transmission wheel;

[0011] The frame is symmetrically fixedly connected to a support frame at one end near the geared motor. The top of the support frame is rotatably connected to a drive shaft via a bearing. A drive arm is installed at one end of the drive shaft. The end of the drive arm is integrally formed with a guide column head that slides and connects with the drive groove.

[0012] The other end of the drive shaft is equipped with a first cam that is connected to the power output end of the geared motor. A piston rod is installed at one end of the feeding tube near the connector. One end of the piston rod is rotatably connected to a first roller that fits against the side wall of the first cam. The other end of the piston rod is equipped with a piston head that fits against the inner wall of the feeding tube.

[0013] A second cam is installed on the drive shaft near the first cam. A guide frame is welded on the support frame near the second cam. A guide rod is slidably connected to the guide frame. A second roller that abuts against the side wall of the second cam is rotatably connected to the bottom end of the guide rod. A connecting rod connected to the guide rod is installed above the second roller. A filling head is installed at the end of the connecting rod. A corrugated hose is conductively connected between the filling head and the connecting pipe.

[0014] Furthermore, the surface of the conveyor belt is symmetrically equipped with positioning brackets arranged in an arc shape, and multiple positioning brackets are evenly spaced.

[0015] Furthermore, damping sleeves are installed at the ends of the driving roller and the driven roller where they meet the frame.

[0016] Furthermore, the transmission wheel has an integrally formed shaft head in the middle, and the shaft head is fixedly connected to the end of the drive roller.

[0017] Furthermore, multiple transmission grooves are provided at the radial position of the transmission wheel.

[0018] Furthermore, the first cam has an integrally formed shaft head, and the shaft head is connected to the power output shaft of the geared motor via a coupling.

[0019] Furthermore, a solenoid valve is installed on the filling head.

[0020] 3. Beneficial effects

[0021] Compared with existing technologies, the advantages of this utility model are:

[0022] (1) This solution can realize the conveying of filling bottles, equal filling and lifting of filling head through a single geared motor, which reduces the overall energy consumption of the filling machine and effectively reduces the filling cost.

[0023] (2) In this solution, by setting up positioning card seats, the filling bottles placed on the conveyor belt can be placed at equal intervals, which not only facilitates filling, but also ensures that the bottle mouth and the filling head correspond to each other. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a schematic diagram of the frame structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the transmission wheel structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the transmission arm structure of this utility model;

[0028] Figure 5 This is a schematic diagram of the piston rod structure of this utility model.

[0029] Explanation of the labels in the diagram:

[0030] 1. Frame; 2. Drive roller; 3. Driven roller; 4. Conveyor belt; 5. Gear motor; 6. Positioning bracket; 7. Feeding pipe; 8. Connector; 9. Drive wheel; 10. Drive groove; 11. Connecting pipe; 12. Support frame; 13. Drive shaft; 14. Drive arm; 15. Guide column head; 16. First cam; 17. Piston rod; 18. Piston head; 19. First roller; 20. Second cam; 21. Guide frame; 22. Guide rod; 23. Second roller; 24. Connecting rod; 25. Filling head; 26. Corrugated hose. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0032] Example:

[0033] Please see Figure 1-5 An energy-saving nut butter quantitative filling device includes a frame 1, a drive roller 2 and a driven roller 3 rotatably connected to the top of the frame 1, and a conveyor belt 4 installed between the drive roller 2 and the driven roller 3. A geared motor 5 is installed on one side of the frame 1 via a bracket.

[0034] The top side wall of the frame 1 is fixedly connected to a feeding pipe 7 by a bracket, and the end of the feeding pipe 7 is connected to a connector 8, and a connecting pipe 11 is connected to the connector 8.

[0035] A transmission wheel 9 connected to the drive roller 2 is installed on the outer side of the frame 1, and a transmission groove 10 is provided on the edge of the transmission wheel 9;

[0036] A support frame 12 is symmetrically fixedly connected to one end of the frame 1 near the geared motor 5. The top of the support frame 12 is rotatably connected to the drive shaft 13 through a bearing. A drive arm 14 is installed at one end of the drive shaft 13. The end of the drive arm 14 is integrally formed with a guide column head 15 that slides and connects with the drive groove 10.

[0037] The other end of the drive shaft 13 is equipped with a first cam 16 that is connected to the power output end of the geared motor 5. A piston rod 17 is installed at one end of the feed pipe 7 near the connector 8. One end of the piston rod 17 is rotatably connected to a first roller 19 that fits against the side wall of the first cam 16. The other end of the piston rod 17 is equipped with a piston head 18 that fits against the inner wall of the feed pipe 7.

[0038] A second cam 20 is installed on the drive shaft 13 near the first cam 16. A guide frame 21 is welded on the support frame 12 near the second cam 20. A guide rod 22 is slidably connected to the guide frame 21. A second roller 23 that abuts against the side wall of the second cam 20 is rotatably connected to the bottom end of the guide rod 22. A connecting rod 24 connected to the guide rod 22 is installed above the second roller 23. A filling head 25 is installed at the end of the connecting rod 24. A corrugated hose 26 is conductively connected between the filling head 25 and the connecting pipe 11.

[0039] It should be noted that during the use of this energy-saving nut butter quantitative filling device, after the filling bottles for nut butter filling are placed equidistantly and centered on the conveyor belt 4, the reduction motor 5 is turned on, and the nut butter is pumped through the feeding pipe 7. The reduction motor 5 drives the first cam 16 to rotate the transmission shaft 13 in conjunction with the support frame 12. Thus, the guide column head 15 at the end of the transmission arm 14 combines with the transmission groove 10 on the transmission wheel 9, causing the transmission wheel 9 to drive the active roller 2 to rotate synchronously, and in conjunction with the driven roller 3, drive the conveyor belt 4 to rotate, causing the filling bottles on the conveyor belt 4 to make stepping motion. The nut butter enters the inside of the filling head 25 through the connecting pipe 11, filling the nut butter into the filling bottle (at this time, the filling head 25 extends into the filling bottle). As the first cam 16 swings, while ensuring that the first cam 16 abuts against the first roller 19, it pushes the piston rod 17 to extend into the inside of the feeding pipe 7 until the piston head 18 blocks the connector 8. At this time, the quantitative filling of nuts is completed, and the jam can no longer be conveyed through the connector 11. At the same time, as the second cam 20 rotates, the second roller 23 is in contact with the second cam 20 during rotation. The guide frame 21 guides the guide rod 22, and the corrugated hose 26 makes the connecting rod 24 lift the filling head 25 upward. The above actions are repeated. The conveying of the filling bottle, equal filling and lifting of the filling head 25 can be realized by a single geared motor 5, which reduces the overall energy consumption of the filling machine and effectively reduces the filling cost.

[0040] like Figure 1As shown, the surface of the conveyor belt 4 is symmetrically equipped with positioning brackets 6 arranged in an arc shape, and multiple positioning brackets 6 are evenly spaced.

[0041] It should be noted that by setting the positioning bracket 6, the filling bottles placed on the conveyor belt 4 can be placed at equal intervals, which not only facilitates filling, but also ensures that the bottle mouth and the filling head 25 correspond.

[0042] like Figure 2 As shown, the transmission wheel 9 has an integrally formed shaft head in the middle, and the shaft head is fixedly connected to the end of the drive roller 2. The ends of the drive roller 2 and the driven roller 3 are fitted with damping rubber sleeves at the joints with the frame 1.

[0043] It should be noted that increasing the friction between the drive roller 2 and the moving roller 3 and the frame 1 can effectively prevent the transmission wheel 9 from swinging, so as to ensure that the transmission groove 10 can be properly connected with the guide column head 15.

[0044] like Figure 3 As shown, the transmission groove 10 has multiple grooves arranged in the radial position of the transmission wheel 9;

[0045] It should be noted that the guide column head 15 at the end of the transmission arm 14 is combined with the transmission groove 10 on the transmission wheel 9, so that the transmission wheel 9 drives the active roller 2 to rotate synchronously, and cooperates with the driven roller 3 to drive the conveyor belt 4 to rotate, so that the filling bottles on the conveyor belt 4 make stepping motion.

[0046] like Figure 1 , Figure 4 As shown, the first cam 16 has an integrally formed shaft head, and the shaft head is connected to the power output shaft of the geared motor 5 through a coupling;

[0047] It should be noted that the power output from the geared motor 5 must be transmitted normally to the first cam 16.

[0048] like Figure 3 As shown, a solenoid valve is installed on the filling head 25;

[0049] It should be noted that during the upward lifting of the filling head 25, the solenoid valve is closed by the system control set by the filling machine to prevent the corrugated hose 26 from being squeezed and deformed, causing the jam to be discharged through the filling head 25. When the filling head 25 descends, the solenoid valve opens.

[0050] In use: After placing the nut butter bottling bottles equidistantly and centered on the conveyor belt 4, the geared motor 5 is turned on, and the nut butter is pumped through the feeding pipe 7. The geared motor 5 drives the first cam 16, causing the transmission shaft 13 to rotate in conjunction with the support frame 12. This, in turn, utilizes the guide pin 15 at the end of the transmission arm 14 to engage with the transmission groove 10 on the transmission wheel 9, causing the transmission wheel 9 to drive the drive roller 2 to rotate synchronously. This, in conjunction with the driven roller 3, drives the conveyor belt 4, causing the bottling bottles on the conveyor belt 4 to perform a stepping motion. The nut butter enters the inside of the filling head 25 through the connecting pipe 11, filling the nut butter into the bottling bottle. During bottling (at this time, the filling head 25 extends into the bottle mouth), as the first cam 16 swings, while ensuring that the first cam 16 abuts against the first roller 19, the piston rod 17 is pushed into the inside of the feeding tube 7 until the piston head 18 blocks the connector 8. At this time, the quantitative filling of nuts is completed, and the jam can no longer be conveyed through the connecting tube 11. At the same time, as the second cam 20 rotates, the guide frame 21 guides the guide rod 22 during the rotation of the second roller 23 against the second cam 20. In conjunction with the corrugated hose 26, the connecting rod 24 lifts the filling head 25 upward, and the above actions are repeated again.

[0051] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An energy-saving nut butter quantitative filling device, comprising a frame (1), a drive roller (2) and a driven roller (3) rotatably connected to the top of the frame (1), and a conveyor belt (4) installed between the drive roller (2) and the driven roller (3), characterized in that: A geared motor (5) is mounted on one side of the frame (1) via a bracket; The top side wall of the frame (1) is fixedly connected to a feeding pipe (7) by a bracket, and the end of the feeding pipe (7) is connected to a connector (8), and a connecting pipe (11) is connected to the connector (8). The outer side of the frame (1) is equipped with a transmission wheel (9) that is connected to the drive roller (2) for transmission. The edge of the transmission wheel (9) is provided with a transmission groove (10). The frame (1) is symmetrically fixedly connected to a support frame (12) at one end near the geared motor (5). The top of the support frame (12) is rotatably connected to a transmission shaft (13) via a bearing. A transmission arm (14) is installed at one end of the transmission shaft (13). The end of the transmission arm (14) is integrally formed with a guide column head (15) that slides and connects with the transmission groove (10). The other end of the drive shaft (13) is equipped with a first cam (16) that is connected to the power output end of the geared motor (5). A piston rod (17) is installed at one end of the feeding pipe (7) near the connector (8). One end of the piston rod (17) is rotatably connected to a first roller (19) that fits against the side wall of the first cam (16). The other end of the piston rod (17) is equipped with a piston head (18) that fits against the inner wall of the feeding pipe (7). A second cam (20) is installed on the drive shaft (13) near the first cam (16). A guide frame (21) is welded on the support frame (12) near the second cam (20). A guide rod (22) is slidably connected on the guide frame (21). A second roller (23) that abuts against the side wall of the second cam (20) is rotatably connected to the bottom end of the guide rod (22). A connecting rod (24) connected to the guide rod (22) is installed above the second roller (23). A filling head (25) is installed at the end of the connecting rod (24). A corrugated hose (26) is conductively connected between the filling head (25) and the connecting pipe (11).

2. The energy-saving nut butter quantitative filling device according to claim 1, characterized in that: The surface of the conveyor belt (4) is symmetrically equipped with positioning brackets (6) arranged in an arc shape, and multiple positioning brackets (6) are arranged at equal intervals.

3. The energy-saving nut butter quantitative filling device according to claim 1, characterized in that: Damping rubber sleeves are installed at the ends of the driving roller (2) and driven roller (3) where they are combined with the frame (1).

4. The energy-saving nut butter quantitative filling device according to claim 1, characterized in that: The transmission wheel (9) has an integrally formed shaft head in the middle, and the shaft head is fixedly connected to the end of the drive roller (2).

5. The energy-saving nut butter quantitative filling device according to claim 1, characterized in that: The transmission groove (10) is provided in multiple locations at the radial position of the transmission wheel (9).

6. The energy-saving nut butter quantitative filling device according to claim 1, characterized in that: The first cam (16) has an integrally formed shaft head, and the shaft head is connected to the power output shaft of the geared motor (5) through a coupling.

7. The energy-saving nut butter quantitative filling device according to claim 1, characterized in that: A solenoid valve is installed on the filling head (25).