A continuous filling device for acid levelling agents

Abstract

The utility model discloses a kind of acidic levelling agent continuous filling equipment, it is related to filling equipment technical field, including storage component, storage component is connected with connecting pipe component cooperation, the one end of connecting pipe component away from storage component is connected with two rotary valve components cooperation;Two filling components for carrying out filling work are equipped, and two filling components are connected with two rotary valve components cooperation respectively, the side of two rotary valve components away from filling component is connected with two feed components cooperation respectively;The rotary valve component includes valve barrel, three through holes that are distributed in triangular form and intercommunicate are equipped on this valve barrel;Feed component and rotary valve component cooperation, fixed dose of acidic levelling agent can be extracted from feed component, then acidic levelling agent is transported to filling component again, to realize the filling of acidic levelling agent fixed dose, so that the dose of acidic levelling agent filled in each bottle is same, ensure the precision and standardization of filling work.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically a continuous filling equipment for acidic leveling agents. Background Technology

[0002] Acid leveling agents are core auxiliaries in textile printing and dyeing when dyeing with acid dyes. Their main function is to adjust the adsorption rate of dyes on the fiber surface, improve dye dispersion, and prevent color spots, uneven coloring, and uneven color depth in fabric dyeing, thus ensuring uniform color. They are especially suitable for dyeing processes of protein or polyamide fibers such as wool, silk, and nylon.

[0003] Chinese Patent Publication No. CN 223385893 U discloses a continuous filling equipment. Its technical solution includes: a housing, a conveyor belt fixedly installed inside the housing, a filling assembly fixedly installed on the inner top wall of the housing, a material conveying assembly and a cleaning assembly fixedly installed on the top of the housing, both of which are connected to the filling assembly; positioning assemblies symmetrically fixedly installed on the front and rear sides of the conveyor belt; an observation window fixedly fitted on the inner front ring of the housing; and a control panel fixedly installed on the front of the housing. The aforementioned filling equipment uses a feed pump to deliver material to two filling heads for filling. However, the feed pump of the aforementioned filling equipment cannot control the dosage of the delivered material, so it cannot achieve precise dosage filling. The volume of the bottles used to hold the acid leveling agent is limited and fixed. In order to ensure the standardization and process of the filling work, the dosage of acid leveling agent filled in each bottle needs to be kept uniform, which the aforementioned filling equipment cannot achieve. Utility Model Content

[0004] The purpose of this invention is to provide a continuous filling device for acidic leveling agents. The device utilizes a storage component and a rotary valve component to first extract a fixed dose of acidic leveling agent from the feeding component, and then transfers the acidic leveling agent to the filling component for filling, so as to ensure that the dosage is the same for each filling, thereby solving the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A continuous filling device for acidic leveling agents, comprising: The storage assembly, used to store the acidic leveling agent, is connected to the connecting pipe assembly. The end of the connecting pipe assembly away from the storage assembly is connected to two rotary valve assemblies. The storage assembly is fixedly connected to the placement platform. The filling assembly is provided with two filling assemblies for filling operations. The two filling assemblies are respectively connected to two rotary valve assemblies, and the side of the two rotary valve assemblies away from the filling assembly is respectively connected to two feeding assemblies. The rotary valve assembly includes a valve cylinder with three interconnected through holes arranged in a triangular pattern. The valve cylinder is located inside the sealing shell, and both ends of the valve cylinder are rotatably connected to the middle of the two sides of the sealing shell. One end of the valve cylinder is coaxially and fixedly connected to the rotating shaft. A connector is fixedly connected to the middle of the top of the sealing shell and the middle of the end of the sealing shell away from the feeding assembly. The feeding assembly includes a material cylinder, one end of which is fixedly connected to the end of the sealing shell, and the material cylinder is in communication with the valve cylinder; a piston is coaxially provided inside the material cylinder, and a central shaft is coaxially provided on the side of the piston away from the valve cylinder; The filling assembly includes two filling nozzles and two hoses. Both filling nozzles are fixedly connected to the lifting plate, and each of the two filling nozzles has a connector on one side. The end of the lifting plate away from the filling nozzle is provided with a threaded seat, and the threaded seat is threadedly connected to the lead screw.

[0006] As a further technical solution of this utility model, the end of the rotating shaft away from the valve cylinder is fixedly connected to the connecting plate, and the end of the connecting plate away from the rotating shaft is rotatably connected to the telescopic rod of the second cylinder; the end of the second cylinder away from the connecting plate is rotatably connected to the mounting base; and the bottom of the mounting base is fixedly connected to the top of the placement platform.

[0007] As a further technical solution of this utility model, the end of the piston's central shaft away from the piston is fixedly connected to the telescopic rod of cylinder one through a bushing; both ends of cylinder one are fixedly connected to mounting plates, and the mounting plate near the piston is provided with a through hole for the telescopic rod of cylinder one to pass through; a clamping seat for supporting the material cylinder is fixedly connected to the outside of the material cylinder, and the bottom of the clamping seat and the two mounting plates are fixedly connected to the top of the placement platform.

[0008] As a further technical solution of this utility model, the connecting pipe assembly includes a first connecting pipe, one end of which is fixedly connected to the bottom of the storage tank; the end of the first connecting pipe away from the storage tank is fixedly connected to a tee, and a valve is connected to the first connecting pipe; the two ends of the tee are respectively fixedly connected to two second connecting pipes, and the ends of the two second connecting pipes away from the tee are respectively connected to the first connecting head on the top of the two sealing shells.

[0009] Compared with the prior art, the beneficial effects of this utility model are: In this invention, the feeding assembly and the rotary valve assembly work together to extract a fixed dose of acidic leveling agent from the feeding assembly and then transfer the acidic leveling agent to the filling assembly, thereby achieving the filling of a fixed dose of acidic leveling agent. This ensures that the dose of acidic leveling agent in each bottle is the same, thus ensuring the precision and standardization of the filling process.

[0010] This invention utilizes a rotating handle to drive a lead screw, which in turn moves a lifting plate vertically, thereby changing the height of the two filling nozzles. This allows the two nozzles to fill bottles of different heights, thus expanding the applicability of the invention.

[0011] This invention features a stirring blade that agitates the acidic leveling agent temporarily stored in the storage tank, preventing the agent from stratifying or clumping due to prolonged stillness and ensuring its uniformity. Furthermore, by observing the liquid level gauge, workers can clearly determine the amount of acidic leveling agent in the storage tank, preventing both excessive spillage and insufficient filling. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This utility model Figure 1 Side view.

[0014] Figure 3 This utility model Figure 1 A partial structural diagram.

[0015] Figure 4 This utility model Figure 3 A partial structural diagram.

[0016] Figure 5 This utility model Figure 4 Top view.

[0017] Figure 6 This utility model Figure 5 AA sectional view.

[0018] Figure 7 This utility model Figure 4 A partial structural diagram.

[0019] Figure 8 This utility model Figure 7 Another perspective view.

[0020] Figure 9 This is a three-dimensional structural diagram of the filling component of this utility model.

[0021] Figure 10 This utility model Figure 9 Another perspective view.

[0022] Figure 11 This utility model Figure 10 The main view.

[0023] Figure 12 This is a three-dimensional structural diagram of the material storage component of this utility model.

[0024] Figure 13 This utility model Figure 12 Side view.

[0025] Figure 14 This utility model Figure 13 BB cross-sectional view.

[0026] In the diagram: 1-Feeding assembly, 2-Rotary valve assembly, 3-Filling assembly, 4-Storage assembly, 5-Belt conveyor, 6-Placement platform, 7-Connecting pipe assembly; 11-Cylinder 1, 12-Sleeve, 13-Piston, 14-Material cylinder, 15-Clamping seat, 16-Mounting plate, 21-Sealing shell, 22-Connector 1, 23-Rotating shaft, 24-Connecting plate, 25-Cylinder 2, 26-Mounting seat, 27-Valve cylinder, 28-Through hole, 31-Filling nozzle, 32-Connector 2, 33-Hose, 34-Lifting plate, 35-Screw rod, 36-Handle turntable, 37-Connecting frame, 38-Slide rail, 39-Slider, 41-Storage tank, 42-Support frame, 43-Water level gauge, 44-Feed pipe, 45-Solenoid valve, 46-Reducer unit, 47-Mounting cylinder, 48-Transmission rod, 49-Agitator blade, 40-Angle iron, 71-Connecting pipe 1, 72-Tee, 73-Connecting pipe 2, 74-Valve. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-14 In this embodiment of the invention, an acidic leveling agent continuous filling device includes... Storage component 4, used to store acidic leveling agent, is connected to connecting pipe component 7. The end of connecting pipe component 7 away from storage component 4 is connected to two rotary valve components 2. Storage component 4 is fixedly connected to placement platform 6. The filling assembly 3 is provided in two parts, and the two filling assemblies 3 are respectively connected to the two rotary valve assemblies 2. The two rotary valve assemblies 2 are respectively connected to the two feeding assemblies 1 on the side away from the filling assembly 3. The rotary valve assembly 2 includes a valve cylinder 27, which has three interconnected through holes 28 arranged in a triangular pattern. The valve cylinder 27 is located inside the sealing shell 21, and both ends of the valve cylinder 27 are rotatably connected to the middle of the two sides of the sealing shell 21, respectively. One end of the valve cylinder 27 is coaxially and fixedly connected to the rotating shaft 23. A connector 22 is fixedly connected to the middle of the top of the sealing shell 21 and the middle of the end of the sealing shell 21 away from the feeding assembly 1. The feeding assembly 1 includes a material cylinder 14, one end of which is fixedly connected to the end of the sealing shell 21, and the material cylinder 14 is connected to the valve cylinder 27; a piston 13 is coaxially provided inside the material cylinder 14, and a central shaft is coaxially provided on the side of the piston 13 away from the valve cylinder 27. The filling assembly 3 includes two filling nozzles 31 and two hoses 33. Both filling nozzles 31 are fixedly connected to the lifting plate 34, and each of the two filling nozzles 31 is fixedly connected to a connector 32 on one side. The lifting plate 34 is provided with a threaded seat at the end away from the filling nozzles 31, and the threaded seat is threadedly connected to the lead screw 35. The end of the rotating shaft 23 away from the valve cylinder 27 is fixedly connected to the connecting plate 24, and the end of the connecting plate 24 away from the rotating shaft 23 is rotatably connected to the telescopic rod of the second cylinder 25; the end of the second cylinder 25 away from the connecting plate 24 is rotatably connected to the mounting base 26; the bottom of the mounting base 26 is fixedly connected to the top of the placement platform 6. The end of the piston 13 away from the piston 13 is fixedly connected to the telescopic rod of the cylinder 11 through the bushing 12; both ends of the cylinder 11 are fixedly connected to the mounting plate 16, and the mounting plate 16 near the piston 13 is provided with a through hole for the telescopic rod of the cylinder 11 to pass through; a clamping seat 15 for supporting the material cylinder 14 is fixedly connected to the outside of the material cylinder 14, and the bottom of the clamping seat 15 and the two mounting plates 16 are fixedly connected to the top of the placement platform 6.

[0029] By adopting the above technical solution, the feeding component 1 and the rotary valve component 2 cooperate to extract a fixed dose of acidic leveling agent from the feeding component 1, and then transfer the acidic leveling agent to the filling component 3, thereby achieving fixed-dose filling of the acidic leveling agent, ensuring that the dose of acidic leveling agent filled in each bottle is the same, and ensuring the precision and standardization of the filling work; the cylinder 25 drives the rotating shaft 23 to rotate, thereby causing the valve cylinder 27 to rotate until one of the three through holes 28 distributed in a triangular pattern is connected to the connecting pipe 2 73, and the other through hole 28 is connected to the material cylinder 14. The last through hole 28 is blocked by the inner wall of the sealing shell 21. At this time, the piston 13 moves away from the sealing shell 21, and the negative pressure can draw the acidic leveling agent in the storage tank 41 into the material cylinder 14. Then, the cylinder 25 drives the valve cylinder 27 to rotate in the opposite direction, so that two of the three through holes 28 are connected to the material cylinder 14 and the hose 33 respectively. The last through hole 28 is blocked by the inner wall of the sealing shell 21. At this time, the piston 13 moves towards the sealing shell 21, which can transfer the acidic leveling agent in the material cylinder 14 into the filling nozzle 31 through the hose 33 for filling.

[0030] In this embodiment, the ends of the two hoses 33 away from the connector 2 32 are respectively fixedly connected to the connector 1 22 at the ends of the two sealing shells 21; both ends of the screw 35 are rotatably connected to the connecting frame 37, and the top of the screw 35 extends to the outside of the connecting frame 37 and is coaxially fixedly connected to the handle turntable 36. The connecting frame 37 is fixedly connected to slide rails 38 on both sides. The two slide rails 38 are slidably connected to two sliders 39 respectively. The two sliders 39 are fixedly connected to the lifting plate 34. The end of the connecting frame 37 away from the lead screw 35 is fixedly connected to one side of the placement platform 6.

[0031] By adopting the above technical solution, rotating the handle turntable 36 can drive the lead screw 35 to rotate, thereby causing the lead screw 35 to drive the lifting plate 34 to move vertically, thus changing the height of the two filling nozzles 31, allowing the two filling nozzles 31 to fill bottles of different heights, thereby improving the applicability range.

[0032] In this embodiment, the storage assembly 4 includes a storage tank 41, in which a transmission rod 48 is coaxially arranged, and the transmission rod 48 is fixedly connected to the middle of the stirring blade 49; the top of the transmission rod 48 is connected to the output end of the reducer unit 46; the reducer unit 46 is fixedly connected to the top of the mounting cylinder 47, and the bottom of the mounting cylinder 47 is fixedly connected to the middle of the top of the storage tank 41; the top of the storage tank 41 has an opening in the middle for the transmission rod 48 to pass through. A water level gauge 43 is installed on one side of the storage tank 41, and a feed pipe 44 is fixedly connected to the top of the storage tank 41. A solenoid valve 45 is connected to the feed pipe 44, and the end of the feed pipe 44 away from the storage tank 41 is connected to the acidic leveling agent storage equipment through a pipe. The storage tank 41 is located inside the support frame 42, and the storage tank 41 is fixedly connected to the top of the support frame 42 through multiple angle irons 40. The bottom of the support frame 42 is fixedly connected to the top of the placement platform 6. The connecting pipe assembly 7 includes a first connecting pipe 71, one end of which is fixedly connected to the bottom of the storage tank 41; the end of the first connecting pipe 71 away from the storage tank 41 is fixedly connected to a tee 72, and a valve 74 is connected to the first connecting pipe 71; the two ends of the tee 72 are fixedly connected to two second connecting pipes 73, and the ends of the two second connecting pipes 73 away from the tee 72 are respectively connected to the first connecting head 22 on the top of the two sealing shells 21. The bottom of the filling assembly 3 is equipped with a belt conveyor 5 for driving the acid leveling agent filling bottles, and the bottom of the belt conveyor 5 is fixedly connected to the placement platform 6.

[0033] By adopting the above technical solution, the stirring blade 49 can stir the acidic leveling agent temporarily stored in the storage tank 41, preventing the acidic leveling agent from layering and clumping due to prolonged stillness, thus ensuring the uniformity of the acidic leveling agent. In addition, the staff can clearly know the amount of acidic leveling agent in the storage tank 41 by observing the liquid level height in the liquid level gauge 43. This can prevent the acidic leveling agent from overflowing from the storage tank 41 due to excess, and also prevent the acidic leveling agent in the storage tank 41 from being too low to allow for normal filling.

[0034] The working principle of this utility model is as follows: the feeding component 1 and the rotary valve component 2 cooperate to extract a fixed dose of acidic leveling agent from the feeding component 1, and then transfer the acidic leveling agent to the filling component 3, thereby achieving fixed-dose filling of the acidic leveling agent, ensuring that the dose of acidic leveling agent filled in each bottle is the same, and ensuring the precision and standardization of the filling work; the cylinder 25 drives the rotating shaft 23 to rotate, thereby causing the valve cylinder 27 to rotate until one of the three through holes 28 distributed in a triangular pattern is connected to the connecting pipe 2 73, and the other through hole 28 is connected to the material cylinder 1. 4. The last through hole 28 is blocked by the inner wall of the sealing shell 21. At this time, the piston 13 moves away from the sealing shell 21, and the negative pressure can draw the acidic leveling agent in the storage tank 41 into the material cylinder 14. Then, the cylinder 25 drives the valve cylinder 27 to rotate in the opposite direction, so that two of the three through holes 28 are connected to the material cylinder 14 and the hose 33 respectively. The last through hole 28 is blocked by the inner wall of the sealing shell 21. At this time, the piston 13 moves towards the sealing shell 21, which can transfer the acidic leveling agent in the material cylinder 14 into the filling nozzle 31 through the hose 33 for filling. Rotating the handle turntable 36 can drive the lead screw 35 to rotate, thereby causing the lead screw 35 to drive the lifting plate 34 to move vertically, thus changing the height of the two filling nozzles 31, allowing the two filling nozzles 31 to fill bottles of different heights and improving the applicability. The stirring blades 49 can stir the acidic leveling agent temporarily stored in the storage tank 41, preventing the acidic leveling agent from layering or clumping due to prolonged stillness, and ensuring the uniformity of the acidic leveling agent. In addition, the staff can clearly know the amount of acidic leveling agent in the storage tank 41 by observing the liquid level in the liquid level gauge 43. This can prevent the acidic leveling agent from overflowing from the storage tank 41 due to excess, and also prevent the acidic leveling agent from being too low in the storage tank 41 to prevent the filling work from being impossible.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A continuous filling device for acidic leveling agents, characterized in that: include The storage component (4) is used to store the acidic leveling agent and is connected to the connecting pipe assembly (7). The end of the connecting pipe assembly (7) away from the storage component (4) is connected to two rotary valve assemblies (2). The storage component (4) is fixedly connected to the placement platform (6). The filling assembly (3) is provided in two parts, and the two filling assemblies (3) are respectively connected to the two rotary valve assemblies (2). The side of the two rotary valve assemblies (2) away from the filling assembly (3) is respectively connected to the two feeding assemblies (1). The rotary valve assembly (2) includes a valve cylinder (27) with three through holes (28) arranged in a triangular pattern and interconnected with each other. The valve cylinder (27) is located inside the sealing shell (21), and both ends of the valve cylinder (27) are rotatably connected to the middle of the two sides of the sealing shell (21). One end of the valve cylinder (27) is coaxially and fixedly connected to the rotating shaft (23). A connector (22) is fixedly connected to the middle of the top of the sealing shell (21) and the middle of the end of the sealing shell (21) away from the feeding assembly (1). The feeding assembly (1) includes a material cylinder (14), one end of which is fixedly connected to the end of the sealing shell (21), and the material cylinder (14) is connected to the valve cylinder (27); a piston (13) is coaxially provided inside the material cylinder (14), and a central shaft is coaxially provided on the side of the piston (13) away from the valve cylinder (27); The filling assembly (3) includes two filling nozzles (31) and two hoses (33). Both filling nozzles (31) are fixedly connected to the lifting plate (34), and each of the two filling nozzles (31) is fixedly connected to a connector (32) on one side. The lifting plate (34) is provided with a threaded seat at the end away from the filling nozzles (31), and the threaded seat is threadedly connected to the lead screw (35).

2. The continuous filling equipment for acidic leveling agent according to claim 1, characterized in that: The end of the rotating shaft (23) away from the valve cylinder (27) is fixedly connected to the connecting plate (24), and the end of the connecting plate (24) away from the rotating shaft (23) is rotatably connected to the telescopic rod of the second cylinder (25); the end of the second cylinder (25) away from the connecting plate (24) is rotatably connected to the mounting base (26); the bottom of the mounting base (26) is fixedly connected to the top of the placement platform (6).

3. The continuous filling equipment for acidic leveling agent according to claim 1, characterized in that: The end of the piston (13) away from the piston (13) is fixedly connected to the telescopic rod of cylinder one (11) through bushing (12); both ends of cylinder one (11) are fixedly connected to mounting plates (16), and the mounting plate (16) near the piston (13) is provided with a through hole for the telescopic rod of cylinder one (11) to pass through; a clamping seat (15) for supporting the material cylinder (14) is fixedly connected to the outside of the material cylinder (14), and the bottom of the clamping seat (15) and the two mounting plates (16) are fixedly connected to the top of the placement platform (6).

4. The continuous filling equipment for acidic leveling agent according to claim 3, characterized in that: The ends of the two hoses (33) away from the connector two (32) are respectively fixedly connected to the connector one (22) at the ends of the two sealing shells (21); both ends of the screw (35) are rotatably connected to the connecting frame (37), and the top of the screw (35) extends to the outside of the connecting frame (37) and is coaxially fixedly connected to the handle turntable (36).

5. The continuous filling equipment for acidic leveling agents according to claim 4, characterized in that: The connecting frame (37) is fixedly connected to slide rails (38) on both sides. The two slide rails (38) are slidably connected to the two sliders (39) respectively. The two sliders (39) are fixedly connected to the lifting plate (34). The end of the connecting frame (37) away from the lead screw (35) is fixedly connected to the side of the placement platform (6).

6. The continuous filling equipment for acidic leveling agents according to claim 1, characterized in that: The storage assembly (4) includes a storage tank (41), in which a transmission rod (48) is coaxially provided, and the transmission rod (48) is fixedly connected to the middle of the stirring blade (49); the top of the transmission rod (48) is connected to the output end of the reducer unit (46); the reducer unit (46) is fixedly connected to the top of the mounting cylinder (47), the bottom of the mounting cylinder (47) is fixedly connected to the middle of the top of the storage tank (41), and the top of the storage tank (41) has an opening in the middle for the transmission rod (48) to pass through.

7. The continuous filling equipment for acidic leveling agent according to claim 6, characterized in that: A water level gauge (43) is installed on one side of the storage tank (41), and a feed pipe (44) is fixedly connected to the top of the storage tank (41). A solenoid valve (45) is connected to the feed pipe (44), and the end of the feed pipe (44) away from the storage tank (41) is connected to the acidic leveling agent storage device through a pipe. The storage tank (41) is located inside the support frame (42), and the storage tank (41) is fixedly connected to the top of the support frame (42) through multiple angle irons (40). The bottom of the support frame (42) is fixedly connected to the top of the placement platform (6).

8. The continuous filling equipment for acidic leveling agents according to claim 6, characterized in that: The connecting pipe assembly (7) includes a connecting pipe one (71), one end of which is fixedly connected to the bottom of the storage tank (41); the end of the connecting pipe one (71) away from the storage tank (41) is fixedly connected to a tee (72), and a valve (74) is connected to the connecting pipe one (71); the two ends of the tee (72) are fixedly connected to two connecting pipe two (73), and the ends of the two connecting pipe two (73) away from the tee (72) are respectively connected to the connecting head one (22) on the top of the two sealing shells (21).

9. The continuous filling equipment for acidic leveling agent according to claim 1, characterized in that: The bottom of the filling assembly (3) is provided with a belt conveyor (5) for driving the acid leveling agent filling bottles. The bottom of the belt conveyor (5) is fixedly connected to the placement platform (6).

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