An automated sealing production device for a non-phosphorus cleaning agent

Abstract

The utility model provides a kind of automatic sealing production device of non-phosphorus cleaning agent, including fixed platform and installation mouth being opened in fixed platform, conveying assembly is arranged on the inside wall of installation mouth, conical ring plate is fixedly installed in the top of fixed platform, storage tank is fixedly installed in the top of conical ring plate.The utility model, by fixed platform, installation mouth and conveying assembly realize the continuous transmission and positioning of container, conical ring plate and storage tank cooperate to realize the stable storage and uniform flow guiding of cleaning agent, the linkage of synchronous pneumatic cylinder, limiting cylinder, control pipe and agent limiting rod in agent outlet mechanism can accurately control the amount of agent, form sealed filling environment, avoid leakage and pollution, bottle cap box realizes the precise butt joint of filling and capping station, overall structure realizes automatic continuous production, improve filling precision and efficiency, reduce labor cost, meet the sealing production and large-scale production capacity demand of environmental protection type cleaning agent.

Description

Technical Field

[0001] This utility model relates to the field of phosphate-free cleaning agent production equipment, and in particular to an automated sealing production device for phosphate-free cleaning agents. Background Technology

[0002] Phosphate-free cleaning agents are industrial cleaning products with environmentally friendly surfactants as their core ingredient. Due to their phosphorus-free nature, biodegradability, and non-polluting properties, they are widely used in machinery manufacturing, electronics, and food packaging, becoming an ideal alternative to traditional phosphorus-containing cleaning agents. With increasingly stringent environmental regulations and the popularization of green production concepts, the market demand for phosphate-free cleaning agents continues to grow, making the development of automated production equipment for them a key focus of the industry.

[0003] Currently, the production process of phosphate-free cleaning agents faces several technical bottlenecks: First, traditional production equipment often uses manual feeding and open filling, which is not only labor-intensive and time-consuming, but also makes it difficult to achieve accurate metering in a sealed environment, easily leading to cleaning agent volatilization and leakage or deterioration due to contact with external impurities; Second, existing equipment lacks the ability to operate simultaneously at multiple stations, failing to meet the requirements for filling consistency and process continuity in large-scale production. Especially when dealing with the rapid switching between different container sizes, frequent shutdowns for adjustments are often caused by insufficient mechanical structure compatibility, restricting the flexibility and intelligent upgrading of the production line. Therefore, we propose an automated sealed production device for phosphate-free cleaning agents to solve the above problems. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the defects of the existing technology. This utility model proposes an automated sealing production device without phosphorus cleaning agent.

[0005] To solve the above technical problems, the technical solution adopted by this utility model is: an automated sealing production device for phosphate-free cleaning agents, including a fixed platform and an installation port opened on the fixed platform. A conveying component is provided on the inner side wall of the installation port. A conical ring plate is fixedly installed on the top of the fixed platform. A storage tank is fixedly installed on the top of the conical ring plate. An outlet communicating with the conical ring plate is opened at the bottom of the storage tank. An outlet mechanism is provided at the top of the installation port. The dispensing mechanism includes multiple connecting holes at the top of the installation port that communicate with a conical ring plate. A limiting rod penetrating the connecting holes is fixedly installed on the inner side wall of the dispensing port. A T-shaped dispensing hole is opened on the outer side wall of the limiting rod. A limiting tube communicating with the connecting holes is fixedly installed at the top of the installation port. Two synchronous cylinders are fixedly installed at the top of the fixed platform. The piston ends of the two synchronous cylinders are fixedly installed with the same lifting plate. Multiple fixing ports are opened at the top of the lifting plate. Multiple limiting cylinders that slide against the outer wall of the limiting tube are fixedly installed on the inner side wall of the fixing ports. A dispensing tube is fixedly installed at the bottom of the limiting cylinder. A control tube communicating with the dispensing tube is fixedly installed at the bottom of the limiting cylinder. The outer and inner walls of the control tube are respectively slidably connected to the inner wall of the limiting tube and the outer wall of the limiting rod.

[0006] The distance between any two adjacent connecting holes is the same, the distance between any two adjacent limiting cylinders is the same, and the distance between any two adjacent connecting holes and the distance between any two adjacent limiting cylinders are the same.

[0007] Multiple horizontal plates are fixedly installed on the inner wall of the dispensing port, and the bottom of adjacent horizontal plates and the top of the limiting rod are fixedly connected.

[0008] A bottle cap box is fixedly installed at the bottom of the limiting cylinder, and the bottle cap box and the dispensing tube are arranged coaxially.

[0009] An inlet pipe is fixedly installed on the top of the storage tank.

[0010] The conveying assembly includes two conveying rollers rotatably connected to the inner sidewall of the mounting port. The two conveying rollers are connected by a conveyor belt. Multiple movable slot plates are fixedly installed on the outer sidewall of the conveyor belt. A motor is fixedly installed on the outer sidewall of the fixed platform. The output end of the motor is fixedly connected to the end of one of the conveying rollers.

[0011] The distance between two adjacent moving troughs and the distance between two adjacent dispensing pipes in the vertical direction are the same.

[0012] Compared with the prior art, the beneficial effects of this utility model include: continuous conveying and positioning of containers are achieved through a fixed platform, installation port and conveying components; the conical ring plate and storage tank work together to achieve stable storage and uniform flow of cleaning agent; the linkage of synchronous cylinder, limiting cylinder, control tube and limiting rod in the dispensing mechanism can accurately control the dispensing dosage, forming a sealed filling environment to avoid leakage and pollution; the bottle cap box enables precise docking of filling and capping stations; the overall structure realizes automated continuous production, improves filling accuracy and efficiency, reduces labor costs, and meets the needs of sealed production and large-scale production capacity of environmentally friendly cleaning agents. Attached Figure Description

[0013] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein: Figure 1 The schematic diagram shows a structural schematic of an automated sealing production device for a phosphate-free cleaning agent according to one embodiment of the present invention. Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle; Figure 3 The schematic diagram shows a top sectional view of a limiting cylinder in an automated sealing production device for a phosphate-free cleaning agent according to one embodiment of the present invention. Figure 4 The diagram schematically shows a top sectional view of a storage tank in an automated sealing production apparatus for a phosphate-free cleaning agent according to one embodiment of the present invention.

[0014] The following are labeled in the diagram: 1. Fixed platform; 2. Installation port; 3. Conical ring plate; 4. Storage tank; 5. Dispensing port; 6. Connecting hole; 7. Limiting rod; 8. T-shaped dispensing hole; 9. Limiting tube; 10. Synchronous cylinder; 11. Lifting plate; 12. Fixed port; 13. Limiting cylinder; 14. Dispensing tube; 15. Control tube; 16. Horizontal plate; 17. Bottle cap box; 18. Inlet tube. Detailed Implementation

[0015] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0016] According to one embodiment of the present invention, in conjunction with Figure 1 and Figure 4 As shown. An automated sealing production device for a phosphate-free cleaning agent includes a fixed platform 1 and an installation port 2 opened on the fixed platform 1. A conveying component is provided on the inner wall of the installation port 2. A conical ring plate 3 is fixedly installed on the top of the fixed platform 1. A storage tank 4 is fixedly installed on the top of the conical ring plate 3. An outlet 5 communicating with the conical ring plate 3 is opened at the bottom of the storage tank 4.

[0017] To further explain, an automated production infrastructure is constructed through a fixed platform 1, an installation port 2, and a conveying component. The conical ring plate 3 and the storage tank 4 work together to achieve stable storage and diversion of the cleaning agent.

[0018] like Figures 1-3As shown, a dispensing mechanism is provided at the top of the installation port 2; the dispensing mechanism includes multiple connecting holes 6 that are opened at the top of the installation port 2 and communicate with the conical ring plate 3. A limiting rod 7 that passes through the connecting holes 6 is fixedly installed on the inner side wall of the dispensing port 5. A T-shaped dispensing hole 8 is opened on the outer side wall of the limiting rod 7. A limiting tube 9 that communicates with the connecting holes 6 is fixedly installed at the top of the installation port 2. Two synchronous cylinders 10 are fixedly installed at the top of the fixed platform 1. The piston end of the two synchronous cylinders 10 is fixedly installed with the same lifting plate 11. Multiple fixing ports 12 are opened at the top of the lifting plate 11. Multiple limiting cylinders 13 that slide with the outer wall of the limiting tube 9 are fixedly installed on the inner side wall of the fixing port 12. A dispensing tube 14 is fixedly installed at the bottom of the limiting cylinder 13. A control tube 15 that communicates with the dispensing tube 14 is fixedly installed at the bottom of the limiting cylinder 13. The outer and inner walls of the control tube 15 are respectively slidably connected to the inner wall of the limiting tube 9 and the outer wall of the limiting rod 7.

[0019] To further explain, the linkage design of the connecting hole 6, the limiting rod 7, the limiting tube 9, the synchronous cylinder 10, and the limiting cylinder 13 in the dispensing mechanism can accurately control the dispensing dosage and realize multi-channel synchronous filling, thereby improving production efficiency; the sliding cooperation between the control tube 15 and the limiting tube 9 and the limiting rod 7 forms a sealing structure to avoid cleaning agent leakage during the filling process, ensuring production safety and sealing.

[0020] like Figure 1 and Figure 3 As shown, the distance between two adjacent connecting holes 6 is the same, the distance between two adjacent limiting cylinders 13 is the same, and the distance between two adjacent connecting holes 6 and the distance between two adjacent limiting cylinders 13 are the same.

[0021] To further explain, this design ensures that the positions of multiple dispensing channels are precisely aligned, making the filling volume consistent at each station, avoiding uneven filling caused by spacing deviations, and improving product consistency and production stability.

[0022] like Figure 1 and Figure 4 As shown, multiple horizontal plates 16 are fixedly installed on the inner wall of the dispensing port 5, and the bottom of adjacent horizontal plates 16 and the top of the limiting rod 7 are fixedly connected.

[0023] To further explain, this design enhances the structural stability of the limiting rod 7 during the dispensing process, preventing it from shifting or shaking due to uneven force, ensuring the guiding accuracy of the T-shaped dispensing orifice 8, and avoiding dispensing abnormalities caused by loose components.

[0024] like Figure 2 As shown, a bottle cap box 17 is fixedly installed at the bottom of the limiting cylinder 13, and the bottle cap box 17 and the dispensing tube 14 are arranged coaxially.

[0025] To elaborate further, this design allows for simultaneous positioning and fixation of the bottle opening after filling, providing precise positioning for subsequent capping processes, reducing manual adjustment steps, and improving the continuity and accuracy of automated production processes.

[0026] like Figure 1 As shown, an inlet pipe 18 is fixedly installed on the top of the storage tank 4.

[0027] To further explain, the inlet pipe 18 facilitates the rapid replenishment of cleaning agent raw materials into the storage tank 4, reducing downtime for material replenishment, ensuring continuous operation of the production line, and improving production efficiency.

[0028] like Figure 1 As shown, the conveying assembly includes two conveying rollers rotatably connected to the inner wall of the mounting port 2. The two conveying rollers are connected by a conveyor belt. Multiple movable troughs are fixedly installed on the outer wall of the conveyor belt. A motor is fixedly installed on the outer wall of the fixed platform 1. The output end of the motor is fixedly connected to the end of one of the conveying rollers.

[0029] To further explain, the conveyor rollers and the conveyor belt work together to form a continuous conveying system, the moving trough is used to support the containers to be filled, and the motor can drive the conveyor belt and the moving trough on it to move.

[0030] like Figure 1 As shown, the distance between two adjacent moving trough plates and the distance between two adjacent outlet pipes 14 are the same in the vertical direction.

[0031] To further explain, this design allows the container to be precisely aligned with the dispensing port 5 during the conveying process, enabling synchronous "conveyance-filling" operations and improving the coordination and automation of the production rhythm.

[0032] The functional principle of this utility model can be explained through the following operation methods: I. Equipment Start-up and Raw Material Filling Teleportation system activated Press the power switch on the outside of the fixed platform 1, the motor drives the conveyor roller to rotate, the conveyor belt starts to circulate at the set speed, and the moving trough moves at a constant speed along the inner track of the installation port 2 with the conveyor belt to form a continuous feeding channel.

[0033] Storage tank 4 rapid feeding Unscrew the top sealing cap of the inlet pipe 18, and inject the phosphate-free cleaning agent raw material into the storage tank 4 through a hose or funnel. Observe the liquid level scale on the tank until the raw material liquid level reaches 5cm below the "maximum liquid level line". The raw material flows into the conical ring plate 3 through the bottom outlet 5 of the storage tank 4, and is evenly distributed to each connecting hole 6 by the guide slope of the conical ring plate 3, filling the T-shaped flow hole 8 area outside the limit rod 7.

[0034] II. Filling Station Calibration and Mechanism Pre-adjustment Synchronous cylinder 10 initial positioning Clicking the "Zero" button on the control system operation interface causes the two synchronous cylinders 10 to retract their pistons in sync, driving the lifting plate 11 and the limiting cylinder 13 to rise vertically to the highest position. At this time, the inner wall of the limiting cylinder 13 is completely separated from the outer wall of the limiting tube 9, and the top of the control tube 15 is tightly attached to the outer wall of the limiting rod 7, sealing the T-shaped dispensing hole 8 and ensuring no leakage.

[0035] Container positioning calibration Gently place the empty container into the positioning groove of the movable trough, with the bottle opening facing upwards. Since the movable trough and the dispensing tube 14 are equidistant in the vertical direction, when the container moves with the conveyor belt directly below the mounting port 2, the center of the bottle opening will automatically align with the axis of the dispensing tube 14. If any misalignment occurs, the position can be corrected by adjusting the speed of the conveyor belt drive motor (fine-tuning mode).

[0036] III. Automated Filling Execution Process Dispensing mechanism downward seal Set the filling volume in the control system (e.g., 500ml / bottle) and click the "Start Filling" button. The piston end of the synchronous cylinder 10 pushes the lifting plate 11 downward, causing the limiting cylinder 13, the dispensing tube 14, and the bottle cap box 17 to descend vertically synchronously. The specific actions are as follows: Primary sealing: The rubber sealing ring at the bottom of the cap box 17 first contacts the edge of the container opening to form a preliminary seal and prevent liquid splashing during filling; Secondary conduction: The outer wall of the limiting cylinder 13 continues to slide down along the outer wall of the limiting tube 9, while the inner wall of the control tube 15 moves synchronously along the outer wall of the limiting rod 7, gradually opening the T-shaped discharge hole 8. At this time, the cleaning agent in the conical ring plate 3 is injected into the container at a uniform speed through the connecting hole 6 → limiting tube 9 → control tube 15 → discharge tube 14.

[0037] Quantitative control and flow rate regulation Precise flow control: The opening degree of the T-shaped dispensing orifice 8 is controlled by the preset descent stroke (e.g., 10cm) of the synchronous cylinder 10. The larger the stroke, the larger the cross-sectional area of ​​the dispensing orifice, and the faster the dispensing speed; conversely, the slower the speed. Combining the filling volume and the conveyor belt speed, the optimal dispensing parameters can be automatically matched through the "stroke-time" algorithm (e.g., 500ml filling corresponds to a stroke of 8cm and a time of 3 seconds).

[0038] Multi-channel synchronization: Since the distance between adjacent connecting holes 6 and limiting cylinder 13 is the same, all dispensing tubes 14 operate synchronously, ensuring that the filling volume error of the same batch of containers is ≤±1ml.

[0039] Filling completion and mechanism reset Once the set filling volume is reached, the synchronous cylinder 10 automatically reverses and retracts, causing the limit cylinder 13 to rise and reset rapidly. The top of the control tube 15 re-closes the T-shaped dispensing hole 8, cutting off the dispensing path. The bottle cap box 17 disengages from the container opening, and the conveyor belt continues to operate, conveying the filled container to the subsequent capping and labeling station.

[0040] IV. Continuous Production Maintenance and Abnormal Handling Circular production operation Empty containers are continuously fed onto the moving tank plate via the feeding platform, and the device automatically completes the "transfer-calibration-filling-reset" cycle. When the liquid level in storage tank 4 is lower than the "minimum liquid level line", the control system issues an audible and visual alarm, and timely replenishment is required through inlet pipe 18. During replenishment, the conveyor belt can continue to run without stopping the machine (it is necessary to ensure that the replenishment speed matches the production rhythm).

[0041] Daily cleaning and maintenance After daily shutdown: Wipe the surface of the conical ring plate 3 with a dry, soft cloth to prevent crystallization and buildup from affecting the flow guiding effect; Weekly maintenance: Disassemble the limiting cylinder 13 and the dispensing tube 14, clean the inner wall of the control tube 15 and the T-shaped dispensing hole 8 with alcohol swabs, check whether the connection between the horizontal plate 16 and the limiting rod 7 is loose, and tighten it with a wrench if necessary; Monthly lubrication: Apply food-grade grease to the contact areas of the conveyor roller bearings and the piston rod of the synchronizing cylinder 10 to ensure smooth mechanical movement.

[0042] Emergency handling If a leak is found in a dispensing tube 14, immediately press the "emergency stop" button, check the sealing gap between the corresponding limit cylinder 13 and the limit tube 9, and replace the worn sealing ring. If the alignment deviation between the moving trough plate and the discharge pipe 14 exceeds 2mm, production must be suspended and the spacing between the moving trough plates adjusted using the conveyor belt calibration knob.

[0043] Through the above steps, users can systematically master the automated operation logic of the device, ensuring that the phosphate-free cleaning agent achieves high-precision and high-efficiency filling in a sealed environment, meeting the dual requirements of quality control and production capacity in industrial production.

[0044] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An automated sealing production device for phosphate-free cleaning agents, characterized in that, It includes a fixed platform (1) and an installation port (2) opened on the fixed platform (1). A conveying component is provided on the inner wall of the installation port (2). A conical ring plate (3) is fixedly installed on the top of the fixed platform (1). A storage tank (4) is fixedly installed on the top of the conical ring plate (3). An outlet (5) communicating with the conical ring plate (3) is opened at the bottom of the storage tank (4). An outlet mechanism is provided at the top of the installation port (2). The dispensing mechanism includes multiple connecting holes (6) that are opened in the top of the installation port (2) and communicate with the conical ring plate (3). A limiting rod (7) that passes through the connecting hole (6) is fixedly installed on the inner side wall of the dispensing port (5). A T-shaped dispensing hole (8) is opened on the outer side wall of the limiting rod (7). A limiting tube (9) that communicates with the connecting hole (6) is fixedly installed in the top of the installation port (2). Two synchronous cylinders (10) are fixedly installed on the top of the fixed platform (1). The piston ends of the two synchronous cylinders (10) are fixedly installed with... There is a single lifting plate (11), and the top of the lifting plate (11) is provided with multiple fixed ports (12). Multiple limiting cylinders (13) that slide with the outer wall of the limiting tube (9) are fixedly installed on the inner side wall of the fixed port (12). The bottom of the limiting cylinder (13) is fixedly installed with a dispensing tube (14). The bottom of the limiting cylinder (13) is fixedly installed with a control tube (15) that communicates with the dispensing tube (14). The outer wall and inner wall of the control tube (15) are respectively slidably connected to the inner wall of the limiting tube (9) and the outer wall of the limiting rod (7).

2. The automated sealing production device for a phosphate-free cleaning agent according to claim 1, characterized in that, The distance between any two adjacent connecting holes (6) is the same, the distance between any two adjacent limiting cylinders (13) is the same, and the distance between any two adjacent connecting holes (6) and the distance between any two adjacent limiting cylinders (13) are the same.

3. The automated sealing production device for a phosphate-free cleaning agent according to claim 1, characterized in that, Multiple horizontal plates (16) are fixedly installed on the inner wall of the outlet (5), and the bottom of the adjacent horizontal plates (16) and the top of the limiting rod (7) are fixedly connected.

4. The automated sealing production device for a phosphate-free cleaning agent according to claim 1, characterized in that, The bottom of the limiting cylinder (13) is fixedly installed with a limiting cap box (17), and the limiting cap box (17) and the dispensing tube (14) are arranged coaxially.

5. The automated sealing production device for a phosphate-free cleaning agent according to claim 1, characterized in that, An inlet pipe (18) is fixedly installed on the top of the storage tank (4).

6. The automated sealing production device for a phosphate-free cleaning agent according to claim 1, characterized in that, The conveying assembly includes two conveying rollers rotatably connected to the inner side wall of the mounting port (2), and the two conveying rollers are connected by a conveyor belt. Multiple movable slot plates are fixedly installed on the outer side wall of the conveyor belt, and a motor is fixedly installed on the outer side wall of the fixed platform (1). The output end of the motor is fixedly connected to the end of one of the conveying rollers.

7. An automated sealing production device for a phosphate-free cleaning agent according to claim 6, characterized in that, The distance between two adjacent moving troughs and the distance between two adjacent outlet pipes (14) in the vertical direction are the same.

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