A filling device for paint production

Abstract

The application relates to a filling device for paint production, and belongs to the field of paint production technology. The filling device comprises a rack, a filling mechanism, a conveying mechanism and a capping mechanism arranged on the rack, and a coding mechanism arranged on one side of the rack. The conveying mechanism comprises a first conveying assembly and a second conveying assembly. The first conveying assembly is used for conveying the filled paint cans to the capping mechanism, and the second conveying assembly is used for conveying the capped paint cans to the coding mechanism. The filling mechanism comprises a filling support arranged on the rack, a filling seat which slides along the height direction of the filling support and is fixed, a locking piece used for locking the filling seat after sliding, a filling head arranged on the filling seat and a control piece used for controlling the opening and closing of the filling head. The application has the effect of improving the filling production efficiency of the paint.

Description

Technical Field

[0001] This utility model relates to the field of coating production technology, and in particular to a filling device for coating production. Background Technology

[0002] In the field of coatings production technology, coatings, as chemical mixtures that can firmly cover the surface of objects and serve protective, decorative, marking, and other special purposes, have a wide range of applications. With industrial development, the scale of coating production is constantly expanding, and the requirements for efficiency and quality in each stage of the coating production process, especially filling and packaging, are becoming increasingly stringent. Efficient and precise filling and packaging technologies can improve coating production efficiency, reduce production costs, and at the same time ensure the quality and stability of coating products, meeting the growing market demand for coating products.

[0003] In traditional paint production and packaging processes, filling machinery typically fills the prepared paint into open paint containers, followed by sealing machinery to seal the containers. The filling machinery usually delivers the paint through pipes to the filling head, which then injects the paint into the containers. The sealing machinery uses a specific device to attach the lid to the filled containers. While these conventional methods can accomplish the filling and packaging of paint to a certain extent, they are often relatively independent pieces of equipment, requiring manual labor or additional equipment for coordination and integration on the production line.

[0004] However, existing paint production, filling, and packaging methods have a significant drawback: a lack of effective integration and coordination between different stages, resulting in an incoherent and inefficient production process. Insufficient coordination between different pieces of equipment makes it easy for delays and waiting times to occur during filling, capping, and subsequent processing, impacting overall production efficiency. Utility Model Content

[0005] In order to effectively improve the filling efficiency of coatings, this application provides a filling device for coating production.

[0006] This application provides a filling device for paint production, which adopts the following technical solution: A filling device for paint production includes a frame, and a filling mechanism, a conveying mechanism, and a capping mechanism disposed on the frame, and further includes a coding mechanism disposed on one side of the frame; the conveying mechanism includes a first conveying component and a second conveying component, the first conveying component being used to convey filled paint cans to the capping mechanism, and the second conveying component being used to convey capped paint cans to the coding mechanism; the filling mechanism includes a filling bracket mounted on the frame, a filling seat that slides and is fixed along the height direction of the filling bracket, a locking member for locking the filling seat after sliding, a filling head mounted on the filling seat, and a control member for controlling the opening and closing of the filling head.

[0007] By adopting the above technical solution, the frame serves as the overall support structure. First, the filling mechanism fills the paint cans; then, the first conveying component of the conveying mechanism conveys the filled paint cans to the capping mechanism; subsequently, the capping mechanism seals the filled paint cans; then, the second conveying component of the conveying mechanism conveys the sealed paint cans to the coding mechanism; finally, the coding mechanism codes the sealed paint cans, thus realizing automated assembly line operations for filling, capping, and coding in paint production, effectively improving production efficiency.

[0008] Optionally, the filling support is further equipped with a filling platform for placing tools; the filling head includes a filling tube connected to the paint source, an opening and closing seat rotatably hinged to the outlet end of the filling tube, and a grip handle disposed on the opening and closing seat.

[0009] By adopting the above technical solution, the filling head adopts a structural design of "filling tube, rotating hinged opening and closing seat and grip handle". It can be automatically opened and closed through the control components, or manually operated by gripping the handle, which improves the flexibility of operation. The opening and closing seat is rotatingly hinged to the filling tube, and the opening and closing action is stable. It can accurately control the opening and closing degree of the filling outlet, effectively reduce dripping and splashing during the filling process, thereby improving filling accuracy and ensuring the clean appearance of the product.

[0010] Optionally, the locking element includes a clamping bracket fixed to the filling seat and a first locking screw that is threaded into and locked to the clamping bracket.

[0011] By adopting the above technical solution, rotating the first locking screw can tighten or loosen the clamping bracket to achieve rapid fixation and adjustment, thus ensuring the stability of the filling head during operation.

[0012] Optionally, the control component includes at least two sets of first telescopic cylinders connected in sequence. The cylinder body of the first telescopic cylinder slides and is fixed to the filling bracket. The piston rod end of the first telescopic cylinder is hinged to the grip handle. The cylinder body of the first telescopic cylinder is provided with a locking clamp sleeve sleeved on the filling bracket and a second locking screw threadedly engaged with and locked to the locking clamp sleeve.

[0013] By adopting the above technical solution, the cylinder body of the first telescopic cylinder is configured to be slidable and fixed, allowing it to adjust its height synchronously with the adjustable filling head. This ensures that the hinge relationship between the piston rod and the handle remains optimal at any working height, resulting in effective and reliable transmission. The structure of the locking clamp sleeve and the second locking screw provides a stable locking capability for the cylinder, similar to that of the filling seat, ensuring the overall rigidity of the control system.

[0014] Optionally, the first conveying assembly includes a first placement seat disposed on the frame and located directly below the outlet end of the filling tube, and a first conveying seat connected to the first placement seat; the first conveying seat includes two opposing first mounting brackets and a plurality of first rollers rotatably mounted between the two first mounting brackets.

[0015] By adopting the above technical solution, the first placement seat located directly below the filling pipe outlet ensures precise alignment between the filling head and the paint can, effectively preventing paint spillage. Simultaneously, the first conveying seat employs a roller structure, ensuring smooth and stable conveying with minimal friction, safely transporting the filled paint can to the next workstation and protecting the can from damage.

[0016] Optionally, the cover mounting mechanism includes a cover mounting bracket mounted on the frame, a cover mounting seat slidably mounted on the cover mounting bracket, an adjusting screw mounted on the cover mounting bracket and threadedly engaged with the cover mounting seat, a second telescopic cylinder mounted on the top of the cover mounting seat, and a pressing disc mounted on the piston rod end of the second telescopic cylinder. The end of the adjusting screw is also provided with an adjusting handwheel.

[0017] By adopting the above technical solution, the height of the cap mounting seat and its pressing disc can be precisely adjusted by rotating the handwheel to drive the adjusting screw, making it adaptable to the pressing requirements of can caps of different heights. At the same time, the second telescopic cylinder provides stable downward pressure, and the pressing disc ensures the tightness and consistency of the cap, thus improving the capping quality.

[0018] Optionally, the second conveying assembly includes a second placement seat disposed on the frame and located at the bottom of the clamping disc, a second conveying seat connected to the second placement seat, and a pusher for pushing the covered paint can, wherein the second conveying seat and the first conveying seat have the same structure.

[0019] By adopting the above technical solution, the second placement seat provides a stable working platform for the capping process. At the same time, using a second conveyor seat with the same structure as the first conveyor seat achieves component standardization, reduces manufacturing and maintenance costs, and ensures reliable conveying.

[0020] Optionally, the pushing component includes a pushing cylinder arranged along the conveying direction of the second conveying seat and a pushing seat disposed at the end of the piston rod of the pushing cylinder; the frame is provided with a slide rail for the pushing seat to slide, and the pushing seat is provided with a sliding groove that cooperates with the slide rail.

[0021] By adopting the above technical solution, the combination of the push cylinder and the push seat provides the power to automatically push the coated paint can that has been capped away from the second conveyor seat. The matching structure of the slide rail and the slide groove ensures the straightness and stability of the push seat during the reciprocating motion, and improves the accuracy and reliability of the pushing action.

[0022] Optionally, the tail end of the second conveyor seat is also connected to a conveyor belt for conveying the covered paint tube to the coding mechanism for coding.

[0023] By adopting the above technical solution, the conveyor belt can smoothly transport the coated paint cans that have been capped to the coding mechanism, realizing a seamless connection between the two workstations and continuing the automated production process.

[0024] In summary, this application includes at least one of the following beneficial technical effects: 1. A filling device for paint production, comprising: first, a filling mechanism filling paint cans; then, a first conveying component of a conveying mechanism conveying the filled paint cans to a capping mechanism; subsequently, the capping mechanism capping the filled paint cans; then, a second conveying component of the conveying mechanism conveying the capped paint cans to a coding mechanism; finally, the coding mechanism coding the capped paint cans, thereby realizing automated assembly line operation of filling, capping, and coding in paint production, effectively improving production efficiency; 2. The first and second conveying components of the conveying mechanism respectively realize the conveying of filled paint cans to the capping mechanism and the conveying of capped paint cans to the coding mechanism, ensuring smooth material flow at each stage and reducing waiting and delays; 3. The filling mechanism controls the opening and closing of the filling head through control components, which can precisely control the filling of paint and improve filling efficiency and quality. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the filling equipment used for paint production in the embodiments of this application.

[0026] Figure 2 This is a schematic diagram of the filling mechanism in the embodiments of this application. Figure 1 .

[0027] Figure 3 This is a schematic diagram of the filling mechanism in the embodiments of this application. Figure 2 .

[0028] Figure 4 This is a schematic diagram of the cover mechanism in the embodiments of this application.

[0029] Explanation of reference numerals in the attached drawings: 1. Frame; 11. Slide rail; 2. Filling mechanism; 21. Filling bracket; 22. Filling seat; 23. Locking element; 231. Clamping bracket; 232. First locking screw; 24. Filling head; 241. Filling tube; 242. Opening and closing seat; 243. Handle; 25. Control element; 251. First telescopic cylinder; 252. Locking clamping sleeve; 253. Second locking screw; 3. Conveying mechanism; 31. First conveying assembly; 311. First placement seat; 312. First conveyor... 3121, First mounting bracket; 3122, First roller; 32, Second conveyor assembly; 321, Second placement seat; 322, Second conveyor seat; 3221, Conveyor belt; 323, Pushing component; 3231, Pushing cylinder; 3232, Pushing seat; 32321, Slide groove; 4, Cover mounting mechanism; 41, Cover mounting bracket; 42, Cover mounting seat; 43, Adjusting screw; 431, Adjusting handwheel; 44, Second telescopic cylinder; 45, Pressing disc; 5, Marking mechanism; 6, Circuit control box. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0031] This application discloses a filling device for paint production. (Refer to...) Figure 1 A coating production filling device includes a frame 1, a filling mechanism 2, a conveying mechanism 3, a capping mechanism 4, and a coding mechanism 5. The filling mechanism 2, conveying mechanism 3, and capping mechanism 4 are mounted on the frame 1, while the coding mechanism 5 is located on one side of the frame 1. The conveying mechanism 3 includes a first conveying component 31 and a second conveying component 32. The first conveying component 31 conveys filled coating cans to the capping mechanism 4, and the second conveying component 32 conveys capped coating cans to the coding mechanism 5. This allows the coating process from filling to capping to coding to proceed sequentially and orderly, improving the continuity and efficiency of the production process. Furthermore, the device also includes a general circuit control box 6, which is existing technology.

[0032] Reference Figure 2The filling mechanism 2 includes a filling bracket 21 mounted on the frame 1, a filling seat 22 that slides and is fixed along the height direction of the filling bracket 21, a locking element 23 for locking the slidable filling seat 22, a filling head 24 mounted on the filling seat 22, and a control element 25 for controlling the opening and closing of the filling head 24. In actual operation, the positions of the filling seat 22 and the filling head 24 on the filling bracket 21 are first adjusted according to the specific height of the paint tank to be filled, and then fixed using the locking element 23. Then, the filling head 24 is driven by the control element 25 to complete the filling operation. This effectively solves the adaptation problem caused by different tank heights and greatly improves the production flexibility of the equipment.

[0033] Reference Figure 2 and Figure 3 The locking component 23 includes a clamping bracket 231 fixed to the filling base 22 and a first locking screw 232 that is threaded into and locked to the clamping bracket 231. By loosening the first locking screw 232, the filling base 22 can slide along the height direction of the filling bracket 21. After adjusting to a suitable position, the first locking screw 232 can be tightened to fix it. The height of the filling head 24 can be adjusted according to the height of the paint can, thereby improving the accuracy of filling.

[0034] Reference Figure 2 The filling head 24 includes a filling tube 241 mounted on the filling base 22 and connected to the paint source, an opening and closing seat 242 rotatably hinged to the outlet end of the filling tube 241, and a grip handle 243 provided on the opening and closing seat 242. The opening and closing seat 242 is rotatably hinged to the outlet end of the filling tube 241, and the opening and closing of the outlet of the filling tube 241 can be controlled by rotation.

[0035] Reference Figure 2 The control element 25 is used to control the opening and closing of the filling head 24. It includes at least two sets of first telescopic cylinders 251 connected in series. The cylinder body of the first telescopic cylinder 251 slides and is fixed to the filling bracket 21. Its position can be adjusted by sliding to adapt to different filling needs. The piston rod end of the first telescopic cylinder 251 is hinged to the grip handle 243. When the first telescopic cylinder 251 extends or retracts, it drives the grip handle 243 to move, thereby controlling the rotation of the opening and closing seat 242, thus completing the filling operation. In this embodiment, the number of first telescopic cylinders 251 is two telescopic cylinders connected in series.

[0036] Reference Figure 2 and Figure 3The first telescopic cylinder 251 has a locking clamping sleeve 252 sleeved on the filling bracket 21 and a second locking screw 253 threadedly engaged with and locked to the locking clamping sleeve 252. By tightening the second locking screw 253, the cylinder body of the first telescopic cylinder 251 can be fixed on the filling bracket 21 to achieve synchronous adjustment with the filling seat 22, thereby adapting to the filling needs of tanks of different heights and specifications.

[0037] Reference Figure 4 The first conveying component 31 includes a first placement seat 311 disposed on the frame 1 and located directly below the outlet end of the filling tube 241, and a first conveying seat 312 connected to the first placement seat 311. The first conveying seat 312 includes two opposing first mounting brackets 3121 and a plurality of first rollers 3122 rotatably mounted between the two first mounting brackets 3121. The filled paint can can be easily pushed onto the capping mechanism 4 on the first rollers 3122.

[0038] Reference Figure 4 The capping mechanism 4 includes a capping bracket 41 mounted on the frame 1, a capping seat 42 slidably mounted on the capping bracket 41, an adjusting screw 43 mounted on the capping bracket 41 and threadedly engaged with the capping seat 42, a second telescopic cylinder 44 mounted on the top of the capping seat 42, and a pressing disc 45 mounted on the piston rod end of the second telescopic cylinder 44. The end of the adjusting screw 43 is also equipped with an adjusting handwheel 431. By rotating the adjusting handwheel 431, the height of the capping seat 42 can be precisely adjusted. The top of the capping seat 42 is equipped with the second telescopic cylinder 44, whose piston rod extends downwards and has a pressing disc 45 mounted on its end for capping the paint can placed below.

[0039] Reference Figure 4 The second conveying assembly 32 includes a second placement seat 321 disposed on the frame 1 and located at the bottom of the pressure disc 45, a second conveying seat 322 connected to the second placement seat 321, and a pusher 323 for pushing the capped paint can. The second conveying seat 322 has the same structure as the first conveying seat 312. After the capping is completed, the pusher 323 can push the paint can in the second placement seat 321 onto the second conveying seat 322. Then, the rollers of the second conveying seat 322 rotate to convey the paint can onto the conveyor belt 3221.

[0040] Reference Figure 4The pusher 323 is used to push the covered paint can, and includes a pusher cylinder 3231 arranged along the conveying direction of the second conveyor 322 and a pusher seat 3232 arranged at the end of the piston rod of the pusher cylinder 3231. The frame 1 is provided with a slide rail 11 for the pusher seat 3232 to slide. The pusher seat 3232 has a groove 32321 that cooperates with the slide rail 11. By extending and retracting the pusher cylinder 3231, the pusher seat 3232 can slide on the slide rail 11 to push the covered paint can onto the conveyor belt 3221.

[0041] Reference Figure 4 The second conveyor seat 322 is also connected to a conveyor belt 3221 at its tail end, which is used to convey the covered paint tube to the coding mechanism 5 for coding.

[0042] Reference Figure 4 In addition, the coding mechanism 5 is a coding machine arranged on one side of the frame 1, and the coding machine is existing technology; The workflow of a filling device for paint production according to an embodiment of this application is as follows: First, according to the height of the paint can to be filled, the first locking screw 232 is loosened, the filling seat 22 and the filling head 24 are adjusted to a suitable height and then locked; the height of the first telescopic cylinder 251 is adjusted and locked simultaneously; then, the empty paint can is placed on the first placement seat 311, and the filling mechanism 2 performs the filling operation; subsequently, the filled paint can is pushed by the first conveyor seat 312 to the second placement seat 321 below the capping mechanism 4, and the capping mechanism 4 performs the capping operation; finally, after the capping is completed, the pushing cylinder 3231 is activated to push the paint can by the second conveyor seat 322 to the conveyor belt 3221, and finally sent to the coding mechanism 5 to complete the coding.

[0043] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A filling device for paint production, characterized in that, The system includes a frame (1), a filling mechanism (2), a conveying mechanism (3) and a capping mechanism (4) disposed on the frame (1), and a coding mechanism (5) disposed on one side of the frame (1); the conveying mechanism (3) includes a first conveying component (31) and a second conveying component (32), the first conveying component (31) being used to convey the filled paint can to the capping mechanism (4), and the second conveying component (32) being used to convey the capped paint can to the coding mechanism (5); the filling mechanism (2) includes a filling bracket (21) mounted on the frame (1), a filling seat (22) that slides and is fixed along the height direction of the filling bracket (21), a locking element (23) for locking the sliding filling seat (22), a filling head (24) mounted on the filling seat (22), and a control element (25) for controlling the opening and closing of the filling head (24).

2. The filling equipment for paint production according to claim 1, characterized in that, The filling support (21) is also equipped with a filling platform for placing tools; the filling head (24) includes a filling tube (241) connected to the paint source, an opening and closing seat (242) rotatably hinged to the outlet end of the filling tube (241), and a grip handle (243) provided on the opening and closing seat (242).

3. The filling equipment for paint production according to claim 2, characterized in that, The locking element (23) includes a clamping bracket (231) fixed to the filling seat (22) and a first locking screw (232) threadedly engaged with and locked to the clamping bracket (231).

4. A filling device for paint production according to claim 2, characterized in that, The control component (25) includes at least two sets of first telescopic cylinders (251) connected in sequence. The cylinder body of the first telescopic cylinder (251) slides and is fixed to the filling bracket (21). The piston rod end of the first telescopic cylinder (251) is hinged to the grip handle (243). The cylinder body of the first telescopic cylinder (251) is provided with a locking clamp sleeve (252) sleeved on the filling bracket (21) and a second locking screw (253) threadedly engaged with and locked to the locking clamp sleeve (252).

5. A filling device for paint production according to claim 2, characterized in that, The first conveying assembly (31) includes a first placement seat (311) disposed on the frame (1) and located directly below the outlet end of the filling tube (241) and a first conveying seat (312) connected to the first placement seat (311); the first conveying seat (312) includes two opposing first mounting brackets (3121) and a plurality of first rollers (3122) rotatably mounted between the two first mounting brackets (3121).

6. A filling device for paint production according to claim 5, characterized in that, The cover mounting mechanism (4) includes a cover mounting bracket (41) mounted on the frame (1), a cover mounting seat (42) slidably mounted on the cover mounting bracket (41), an adjusting screw (43) mounted on the cover mounting bracket (41) and threadedly engaged with the cover mounting seat (42), a second telescopic cylinder (44) mounted on the top of the cover mounting seat (42), and a pressing disc (45) mounted on the piston rod end of the second telescopic cylinder (44). The end of the adjusting screw (43) is also provided with an adjusting handwheel (431).

7. A filling device for paint production according to claim 6, characterized in that, The second conveying assembly (32) includes a second placement seat (321) disposed on the frame (1) and located at the bottom of the pressing disc (45), a second conveying seat (322) connected to the second placement seat (321), and a pusher (323) for pushing the covered paint can. The second conveying seat (322) and the first conveying seat (312) have the same structure.

8. A filling device for paint production according to claim 7, characterized in that, The pusher (323) includes a pusher cylinder (3231) arranged along the conveying direction of the second conveyor seat (322) and a pusher seat (3232) arranged at the end of the piston rod of the pusher cylinder (3231); the frame (1) is provided with a slide rail (11) for the pusher seat (3232) to slide, and the pusher seat (3232) is provided with a slide groove (32321) that cooperates with the slide rail (11).

9. A filling device for paint production according to claim 8, characterized in that, The tail end of the second conveyor seat (322) is also connected to a conveyor belt (3221) for conveying the covered paint tube to the coding mechanism (5) for coding.

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