Pulse aeration device with air flow buffer and membrane module
Patent Information
- Application Number
- CN202521605454.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-30
AI Technical Summary
然而,从曝气器进气的气流往往冲击力过大、速度过快,可能会形成紊流,导致供气腔对各曝气腔供气时存在局部扰动,不利于对不同曝气腔的均匀供气,影响对滤膜表面均匀清洁效果
[0015]如上所述,本公开涉及环保水处理技术领域,提供具有气流缓冲的脉冲曝气装置及膜组器,脉冲曝气装置包括:罩壳,形成底部开口的容纳空间,顶部形成连通所述容纳空间的进气口;所述容纳空间形成供气腔及与供气腔连通的曝气腔,所述进气口经一流道连通至供气腔;所述进气口连通至供气腔的流道中设有一挡流件。通过所述挡流件可缓解气体冲下来的冲击力,以使得冲击到所述挡流件的气体被阻挡减速后逸流到旁侧的供气腔中,以让气体平稳地给供气腔进行供气,有效平衡和稳定了脉冲曝气装置的供曝气。
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Figure CN224832375U_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of environmental water treatment technology, and in particular to a pulse aeration device and membrane module with airflow buffer. Background Technology
[0002] Membrane bioreactor (MBR) technology is a novel and highly efficient wastewater treatment process that combines efficient membrane separation technology with the traditional activated sludge process. The MBR achieves efficient sludge-water separation through hollow fiber membranes. Simultaneously, due to its effective retention capacity, it can retain microorganisms with long generation cycles, achieving deep wastewater purification. Furthermore, nitrifying bacteria can proliferate fully within the system, resulting in significant nitrification and enabling advanced phosphorus and nitrogen removal.
[0003] In related technologies, MBRs can be used in conjunction with aerators to continuously flush the membrane fibers using a two-phase gas-liquid flow generated by aeration, thereby removing sludge adsorbed on the membrane fiber surface. Some related technologies use pulse aerators with multiple aeration chambers, each supplying air independently, to clean the membrane. However, the airflow entering the aerator often has excessive impact force and speed, which may create turbulence. This can cause localized disturbances when the air supply chamber supplies air to each aeration chamber, hindering uniform air supply to different aeration chambers and affecting the uniform cleaning effect on the filter membrane surface. Summary of the Invention
[0004] In view of the shortcomings of the prior art described above, the purpose of this disclosure is to provide a pulse aeration device and membrane module with airflow buffer to solve the problem of turbulence in aerators in the related art.
[0005] The first aspect of this disclosure provides a pulse aeration device with airflow buffer, comprising: a cover, a receiving space forming a bottom opening, and an air inlet forming a top opening communicating with the receiving space; the receiving space forming an air supply chamber and an aeration chamber communicating with the air supply chamber, the air inlet communicating with the air supply chamber via a flow channel; and a flow baffle provided in the flow channel communicating with the air inlet to the air supply chamber.
[0006] In an embodiment of the first aspect, the baffle is located directly below the air inlet.
[0007] In the embodiment of the first aspect, the flow deflector is fixedly connected to the inner sidewall of the housing.
[0008] In an embodiment of the first aspect, the pulse aeration device includes: a partition structure fixedly disposed in the accommodating space to form the aeration chamber and the air supply chamber located around the aeration chamber, wherein the baffle is fixedly connected to the air supply chamber.
[0009] In an embodiment of the first aspect, the pulse aeration device includes: a partition structure fixedly disposed in the accommodating space, forming the aeration chamber and forming the air supply chamber located outside the aeration chamber between the partition structure and the inner peripheral sidewall of the cover, wherein the two ends of the baffle are respectively connected to the air supply chamber and the partition structure.
[0010] In an embodiment of the first aspect, the partition structure includes: a first partition member fixedly connected to the inner wall of the housing, and the flow-blocking member having its opposite ends fixedly connected to the first partition member and the opposite inner sidewall of the housing, respectively.
[0011] In the first aspect of the embodiment, the fixed connection is an integrally formed connection.
[0012] In the embodiment of the first aspect, the other two opposite ends of the baffle form symmetrical gaps that communicate with the air supply chamber between the corresponding inner sidewalls of the housing.
[0013] In an embodiment of the first aspect, the shape of the side of the baffle facing the air inlet is one of the following: a plane; a zigzag or arc protruding towards the air inlet.
[0014] A second aspect of this disclosure provides a membrane module comprising: a pulse aeration device as described in any one of the first aspects and a filter membrane located above the pulse aeration device.
[0015] As described above, this disclosure relates to the field of environmental water treatment technology, providing a pulse aeration device and membrane module with airflow buffer. The pulse aeration device includes: a housing forming a receiving space with a bottom opening, and an air inlet forming an air inlet communicating with the receiving space at the top; the receiving space forming an air supply chamber and an aeration chamber communicating with the air supply chamber; the air inlet is connected to the air supply chamber via a flow channel; a baffle is provided in the flow channel connecting the air inlet to the air supply chamber. The baffle can mitigate the impact force of the gas rushing down, so that the gas impacting the baffle is blocked and slowed down before flowing into the side air supply chamber, allowing the gas to be stably supplied to the air supply chamber, effectively balancing and stabilizing the aeration supply of the pulse aeration device. Attached Figure Description
[0016] Figure 1 A three-dimensional structural schematic diagram of the pulse aeration device in an embodiment of this disclosure is shown.
[0017] Figure 2 A three-dimensional structural diagram showing the separation of the pulse aeration device cover and the gas diversion component in an embodiment of this disclosure is provided.
[0018] Figure 3 This diagram illustrates a three-dimensional structure of the pulse aeration device hood from an inverted perspective, as shown in an embodiment of this disclosure.
[0019] Figure 4AThis is a three-dimensional structural diagram of the pulse aeration device hood from another inverted perspective in an embodiment of this disclosure.
[0020] Figure 4B A schematic diagram of the flow-blocking element in one embodiment of this disclosure is shown.
[0021] Figure 4C A schematic diagram of the flow-blocking element in another embodiment of this disclosure is shown.
[0022] Figure 4D A schematic diagram of the flow-blocking element is shown in another embodiment of this disclosure.
[0023] Figure 5 The diagram shown is a top view of the pulse aeration device in an embodiment of this disclosure.
[0024] Figure 6 exhibit Figure 5 A schematic diagram of the cross-sectional view along the EE direction.
[0025] Figure 7 A side view of the pulse aeration device in an embodiment of this disclosure is shown.
[0026] Figure 8 exhibit Figure 7 A cross-sectional schematic diagram of the pulse aeration device along the FF direction.
[0027] Figure 9 This diagram illustrates the exploded structure of the partition structure in an embodiment of the present disclosure.
[0028] Figure 10 A side view of the second separator in an embodiment of this disclosure is shown.
[0029] Figure 11 It shows Figure 2 A magnified view of the structure of part H in the middle. Detailed Implementation
[0030] The following specific examples illustrate the implementation of this disclosure. Those skilled in the art can easily understand other advantages and effects of this disclosure from the information disclosed herein. This disclosure can also be implemented or its modules applied through other different specific embodiments. Various details in this disclosure can also be modified or changed according to different viewpoints and application modules without departing from the spirit of this disclosure. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this disclosure can be combined with each other.
[0031] The embodiments of this disclosure will now be described in detail with reference to the accompanying drawings, so that those skilled in the art to which this disclosure pertains can readily implement it. This disclosure may be embodied in many different forms and is not limited to the embodiments described herein.
[0032] In this disclosure, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic represented in connection with that embodiment or example is included in at least one embodiment or example of this disclosure. Furthermore, the specific features, structures, materials, or characteristics represented may be combined in any suitable manner in any one or a group of embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples represented in this disclosure, as well as the features of those different embodiments or examples.
[0033] Furthermore, the terms "first" and "second" are used for illustrative purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the representation of this disclosure, "a set" means two or more, unless otherwise explicitly specified.
[0034] For the purpose of clarity, devices unrelated to the description are omitted, and the same or similar components throughout the specification are given the same reference numerals.
[0035] Throughout this specification, when it is said that a device is "connected" to another device, this includes not only "direct connection" but also "indirect connection" by placing other components in between. Furthermore, when it is said that a device "comprises" a certain constituent element, unless otherwise stated otherwise, this does not exclude other constituent elements, but rather implies that other constituent elements may be included.
[0036] While the terms first, second, etc., are used in some examples herein to refer to various elements, these elements should not be limited by these terms. These terms are used only to distinguish one element from another. For example, first interface and second interface, etc., are used. Furthermore, as used herein, the singular forms “a,” “an,” and “the” are intended to also include the plural forms unless the context indicates otherwise. It should be further understood that the terms “comprising,” “including,” indicate the presence of the stated feature, step, operation, element, module, item, kind, and / or group, but do not exclude the presence, occurrence, or addition of one or more other features, steps, operations, elements, modules, items, kinds, and / or groups. The terms “or” and “and / or” as used herein are interpreted as inclusive, or mean any one or any combination thereof. Thus, “A, B, or C” or “A, B, and / or C” means “any one of: A; B; C; A and B; A and C; B and C; A, B, and C.” Exceptions to this definition will only occur if the combination of elements, functions, steps, or operations is inherently mutually exclusive in some way.
[0037] The technical terms used herein are for reference only to specific embodiments and are not intended to limit the scope of this disclosure. The singular form used herein includes the plural form unless the statement explicitly indicates otherwise. The word "comprising" as used in this specification means to specify a particular characteristic, region, integer, step, operation, element, and / or component, and does not exclude the presence or addition of other characteristics, regions, integers, steps, operations, elements, and / or components.
[0038] Although not explicitly defined, all terms, including technical and scientific terms used herein, shall have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains. Terms defined in commonly used dictionaries shall be further interpreted as having a meaning consistent with the relevant technical literature and the message of the present disclosure, and shall not be over-interpreted as having an ideal or overly formulaic meaning unless otherwise defined.
[0039] In related technologies, the airflow entering from the aerator often has excessive impact force and speed, which may form turbulence. This can cause local disturbances when the air supply chamber supplies air to each aeration chamber, which is not conducive to uniform air supply to different aeration chambers and affects the uniform cleaning effect on the filter membrane surface.
[0040] In view of this, the present disclosure provides a pulse aeration device, which solves the problems in the related art by designing a structure that uniformly supplies air to the aeration chamber through the air supply chamber.
[0041] Please refer to the following: Figures 1 to 4A . Figure 1 A three-dimensional structural schematic diagram of the pulse aeration device in an embodiment of this disclosure is shown. Figure 2A three-dimensional structural diagram showing the separation of the pulse aeration device cover and the gas diversion component in an embodiment of this disclosure is provided. Figure 3 This is a three-dimensional structural diagram of the pulse aeration device hood from an inverted perspective, as shown in an embodiment of this disclosure. Figure 4A This is a three-dimensional structural diagram of the pulse aeration device hood from another inverted perspective in an embodiment of this disclosure.
[0042] The pulse aeration device 100 includes a cover 110, a partition structure 120, and an aeration component 130.
[0043] The cover 110 forms a receiving space 1100 with a bottom opening 1101. As an example, the cover 110 includes a top wall and peripheral side walls adhering to the edge of the top wall, and the bottom does not have a bottom wall, thus forming the opening 1101. The cover 110 is exemplary implemented as a cuboid, having a length direction and a width direction. The shape of the cover 110 can also vary depending on the layout of the aeration chamber 1103. The top of the cover 110 forms an air inlet 111 communicating with the receiving space 1100 and a plurality of air outlets 112. In some embodiments, the air inlet 111 is located at one end along the length direction of the cover 110. The air inlet 111 can be connected to an air source to allow air to enter the cover 110. In some embodiments, the plurality of air outlets 112 can be linearly spaced along one extending direction of the cover 110.
[0044] Optionally, in Figure 1 and Figure 2 In this system, each vent 112 is connected to a gas diversion component 140. The gas diversion component 140 is fixedly mounted on the outer top wall of the housing 110. The gas diversion component 140 has a central cavity communicating with the vent 112, and diversion ports extending laterally and evenly around the central cavity. Large air bubbles discharged from the vent 112 are broken into multiple smaller air bubbles by the gas diversion component 140 and output through the diversion ports. These smaller air bubbles can uniformly scrub the membrane module within its coverage area and also agitate the nearby water, achieving the agitation effect of a sludge mixing pump.
[0045] Please see Figure 3 and Figure 4AThe pulse aeration device 100 includes a partition structure 120 disposed in the receiving space 1100, forming an annular continuous air supply chamber 1102 between the partition structure 120 and the inner wall of the housing 110, and surrounding a plurality of mutually spaced aeration chambers 1103. The partition structure 120 forms ventilation structures 160 at at least two opposite sides at predetermined height positions, connecting the air supply chamber 1102 and each aeration chamber 1103. That is, through the annular continuous air supply chamber 1102 surrounding the plurality of aeration chambers 1103, communication between the aeration chamber 1103 and the air supply chamber 1102 is formed at least on both sides of each aeration chamber 1103, allowing the air supply chamber 1102 to uniformly supply air to each aeration chamber 1103.
[0046] The aeration chamber 1103 and the air outlet 112 (see...) Figure 2 (Set in pairs) Figure 2 The example shows four air vents 112. Figure 4A The image shows an aeration chamber 1103 corresponding to each air outlet 112. Each aeration chamber 1103 is equipped with an aeration component 130, which connects to the corresponding air outlet 112. Optionally, the plurality of air outlets 112 can be arranged at equal intervals. Each aeration chamber 1103 can be coaxially arranged with the corresponding air outlet 112. The plurality of aeration chambers 1103 have the same dimensions, thus having the same capacity for uniform air output.
[0047] See also Figure 3 and Figure 4A The ventilation structure 160 may include at least one ventilation opening 162 formed at the bottom end of the partition structure 120, and at least one air supply hole unit 161 formed on the wall surface of the partition structure 120. As an example, the air supply hole unit 161 may be positioned above the ventilation opening 162.
[0048] As an example, the cavity wall of each aeration chamber 1103 (i.e., the portion of the aeration chamber 1103 enclosed by the partition structure 120) can be provided with multiple ventilation openings 162, for example... Figure 3 and Figure 4A The four ventilation openings 162 shown are evenly distributed in pairs on a pair of opposing cavity walls of the aeration chamber 1103, cooperating with the annular continuous air supply chamber 1102 to uniformly introduce air into each aeration chamber 1103. Optionally, the four ventilation openings 162 can be arranged symmetrically around the central axis of the corresponding aeration chamber 1103. It is understood that in other embodiments, the number of ventilation openings 162 can vary; for example, a pair of ventilation openings 162 may be symmetrically distributed relative to the central axis of the aeration chamber 1103 on a pair of opposing cavity walls adjacent to the air supply chamber 1102. For example, in Figure 4AIn this configuration, a pair of ventilation openings 162 can be arranged radially along the center of the aeration chamber 1103 on the pair of chamber walls, such as at positions A and B on the pair of chamber walls along the width direction perpendicular to the cover 110. Alternatively, they can be staggered in the width direction, such as at positions C and D on the pair of chamber walls at an angle.
[0049] In some embodiments, at least two air supply hole units 161 are symmetrically distributed on a pair of opposing cavity walls adjacent to the air supply cavity 1102 of the aeration cavity 1103, relative to the central axis of the aeration cavity 1103. Figure 3 and Figure 4A The diagram shows that there is a pair of air supply hole units 161, which are staggered in the width direction and symmetrically arranged on the walls of the pair of chambers relative to the central axis of the aeration chamber 1103, so as to cooperate with the annular continuous air supply chamber 1102 to uniformly ventilate each aeration chamber 1103.
[0050] The air supply unit 161 may include at least one air supply hole 1611, and two air supply holes 1611 are shown in the figure. The size and number of air supply holes 1611 in each air supply unit 161 are related to the air supply volume from the air supply chamber 1102 to the aeration chamber 1103. Since the pulse aeration device 100 is placed in the wastewater to be treated, if the air supply holes 1611 are too small, they are easily blocked by sludge; if the air supply holes 1611 are too large or there are too many, it can cause gas fluctuations. Therefore, the appropriate size and number of air supply holes 1611 can be selected according to the required air supply effect.
[0051] In other embodiments, the number of air supply port units 161 and the number of air supply ports 1611 included can also vary. In one example, there may be four air supply port units 161, located one-to-one in... Figure 2 and Figure 4A Above each vent opening 162, each air supply unit 161 may include only one air supply port 1611, which is consistent with... Figure 2 and Figure 4A In the embodiment, four ventilation openings 162 are used in conjunction with four air supply holes 1611 for ventilation. The ventilation volume is similar, but the structure can be different, and the uniformity may be better.
[0052] Optionally, in Figure 7The diagram shows that the air supply hole 1611 in the air supply hole unit 161 may have a variable diameter section 16111 with an increasing cross-sectional area from the air supply chamber 1102 to the aeration chamber 1103. As an example, the end of the air supply hole 1611 facing the aeration chamber 1103 may be made into a chamfered structure to form the variable diameter section 16111. Since the air pressure in the air supply hole unit 161 is relatively low, it is not easy to wash away the accumulated material in the hole. Therefore, when the water / air flow flows from the air supply chamber 1102 to the aeration chamber 1103, it can obtain a larger movement space through the variable diameter section 16111 after passing through the air supply hole 1611. This can effectively prevent the accumulation of debris in the air supply hole 1611, such as effectively preventing fibrous debris or even aquatic parasites (such as red nematodes) from getting stuck in the air supply hole 1611, thereby improving the reliability of the aeration device.
[0053] In addition, the ventilation structure 160 includes a higher-positioned air supply hole unit 161 and a lower-positioned ventilation opening 162. According to the aeration principle of the pulse aeration device, gas introduced into the air inlet 111 flows downwards into the air supply chamber 1102, lowering the water level in the air supply chamber 1102 so that the gas first connects to the higher-positioned air supply hole unit 161. Therefore, the ventilation unit is preferentially used to supply air from the air supply chamber 1102 to the aeration chamber 1103. When the air supply hole unit 161 is blocked and cannot supply air, the water level can be further lowered to connect the gas and the ventilation opening 162, still allowing air supply from the air supply chamber 1102 to the aeration chamber 1103. That is to say, the ventilation opening 162 serves as a backup for the air supply hole unit 161 to supply air from the air supply chamber 1102 to the aeration chamber 1103, achieving a "main-backup" redundant air supply design, which can effectively improve the reliability of the pulse aeration device 100.
[0054] It should be noted that, since each aeration chamber 1103 is equipped with a corresponding ventilation structure 160, therefore Figure 3 and Figure 4A Only some parts are marked, not all of them. In other embodiments, the plurality of air outlets 112 and aeration chambers 1103 may not be arranged in a straight line, but may be arranged in an array such as a square, ring, or circle, and are not limited to the structure in this embodiment.
[0055] like Figure 4A As shown, multiple aeration components 130 are respectively disposed in each of the aeration chambers 1103, for connecting the paired aeration chambers 1103 and the air outlets 112. For example... Figure 5 and Figure 6 The structure of the aeration component 130 is described in detail below. Figure 5 The diagram shown is a top view of the pulse aeration device 100 in an embodiment of this disclosure. Figure 6 exhibit Figure 5 A schematic diagram of the cross-sectional view along the EE direction.
[0056] like Figure 6 As shown, the aeration assembly 130 includes an air outlet pipe 131 and an air collection hood 132. One end of the air outlet pipe 131 is connected to the inner top wall of the cover 110 and communicates with the air outlet 112, while the other end, away from the inner top wall of the cover 110, has an air inlet 1311. The air collection hood 132 is fitted upwards around the air outlet pipe 131, with a gap between its upper end and the inner top wall of the cover 110, forming an air collection port 1321, and a discharge port 1322 at its bottom end. The discharge port 1322 is used to allow sludge sedimentation in the air collection chamber 1323 of the air collection hood 132 to be discharged from the discharge port 1322 into the aeration chamber 1103.
[0057] Referring to the airflow arrows in the diagram, the working principle of the pulse aeration device 100 is explained. Gas is introduced through the air inlet 111 and flows downwards into the air supply chamber 1102. As the gas enters and rises in the air supply chamber 1102, it forces water out from the bottom of the cover 110, thus lowering the water level in the air supply chamber 1102. When the water level drops to expose the air supply hole unit 161, the air supply chamber 1102 connects to the aeration chamber 1103 through the air venting unit to supply air to the aeration chamber 1103. Similarly, as gas is continuously introduced into the aeration chamber 1103, the water level in the aeration chamber 1103 decreases. Since the gas collection hood 132 is connected to the aeration chamber 1103 through the gas collection port 1321, the water level also decreases until the water level drops to expose the air inlet 1311 at the bottom of the gas collection hood 132. The gas can enter the gas collection hood 132 through the gas collection port 1321 and enter the air outlet pipe 131 through the air inlet 1311 to be sent out through the air outlet 112, so that it can be diverted and output by the gas diverter 140 to form aeration. After aeration is formed, the sewage in the aeration chamber 1103 rises and refills the aeration chamber 1103. Subsequently, by continuously filling the gas collection chamber 1323 of the gas collection hood 132 with air, the pulse aeration device 100 will continuously repeat the above aeration process. Thus, the pulse aeration device 100 will form an intermittent aeration. To facilitate the sewage being pushed out of the air supply chamber 1102 and the aeration chamber 1103, it can be as follows: Figure 4A As shown in the figure, the cover 110 may also be provided with overflow grooves 1104 for water to overflow at the bottom of the two inner side walls.
[0058] exist Figure 6 In this process, the vent pipe 131 can be integrally formed with the cover 110, or the vent pipe 131 can be fixedly connected to the inner top wall of the cover 110 by means of snap-fit, heat fusion or other methods.
[0059] like Figure 6As can be seen, the air outlet pipe 131 is a pipe with a straight central axis that is coaxial with the air outlet 112, and the air collection hood 132 is a hood that is coaxial with the air outlet pipe 131 and extends in a straight line.
[0060] Alternatively, in other optional embodiments, the gas collecting hood 132 and the gas outlet pipe 131 may be eccentrically positioned along one extension direction of the housing 110, i.e., their central axes are not collinear. Alternatively, the gas outlet pipe 131 and the gas outlet hole 112 may be eccentrically positioned along the width direction of the housing 110. Alternatively, the gas outlet pipe 131 and the gas outlet hole 112 may be eccentrically positioned along both the length and width directions of the housing 110. The gas outlet pipe 131 is more conducive to breaking the instantaneous balance of pulse aeration, making pulse aeration easier to occur and more uniform, unaffected by environmental factors.
[0061] For example Figure 4A and Figure 6 As shown, optionally, a baffle 150 may be provided in the flow channel connecting the air inlet 111 of the cover 110 to the air supply chamber 1102. When gas flows into the air inlet 111, the flow velocity may be too fast and it may directly rush out of the air supply chamber 1102. Furthermore, the downward rush of gas may also create turbulence, affecting the uniformity of air supply to the aeration chamber 1103 and potentially causing local disturbances. The baffle 150 can mitigate the impact force of the gas rushing down, so that the gas impacting the baffle 150 is blocked and slowed down before flowing into the side air supply chamber 1102, allowing the gas to supply the air supply chamber 1102 smoothly, effectively balancing and stabilizing the supply / aeration of the pulse aeration device 100. As an example, the flow channel may be vertical, in which case the baffle 150 may be located below the air inlet 111, either directly below or offset from directly below. Alternatively, in other embodiments, the flow channel may be of other shapes or segments, and is not limited thereto. As an example, the baffle 150 may be a planar, polygonal, or arc-shaped baffle, etc. Figure 4A In the image, the flow deflector 150 is shown to be a flat baffle.
[0062] In other embodiments, the baffle 150 may be a zigzag or arc shape protruding toward the air inlet. For example... Figure 4B As shown, the deflector 150a is implemented as a convex angle shape formed by two relatively inclined plates connected by a fold line. For example... Figure 4C As shown, the baffle 150b is implemented as a structure in which the two ends of a plate facing the air inlet are respectively connected to relatively inclined plate fold lines. For example Figure 4D As shown, the baffle 150b is implemented as an arc-shaped structure protruding towards the air inlet. This structure allows the airflow to be guided more smoothly to the next stage by the baffle, avoiding turbulence and improving air delivery efficiency.
[0063] As an example, the baffle 150 can be integrally connected to the housing 110. Further optionally, one end of the baffle 150 can be fixedly connected to the sidewall of the housing 110 adjacent to the air inlet 111 (for example, one end sidewall of the housing 110 in one extending direction). To enhance the strength of the baffle 150, its opposite ends can be respectively connected to the end sidewall and the partition structure 120 adjacent to the end sidewall. Further optionally, the partition structure 120 includes a first partition 121 fixedly connected to the inner sidewall of the housing 110, the opposite ends of the baffle 150 are respectively fixedly connected to the first partition 121 and the opposite inner sidewall of the housing, and a gap is maintained between the other two ends of the baffle 150 and the corresponding inner sidewall of the housing 110 to allow gas to enter the air supply chamber 1102.
[0064] It should be noted that although the illustrated embodiment shows a structure in which a continuous annular air inlet chamber surrounds the aeration chamber for uniform air intake, the baffle in this embodiment can also be applied to the structure of other pulse aerators, such as the pulse aerator of Chinese Patent Application No. CN202110000666.7, which only needs to be set in the flow channel of the corresponding air inlet.
[0065] Please see Figure 4A , Figure 7 , Figure 8 and Figure 9 The diagram illustrates an embodiment of the partition structure 120. Figure 7 A side view of the pulse aeration device in an embodiment of this disclosure is shown. Figure 8 exhibit Figure 7 A cross-sectional schematic diagram of the pulse aeration device along the FF direction. Figure 9 A schematic diagram showing the exploded structure of the partitioned structure.
[0066] The separation structure 120 includes a set of first separation components 121 and a set of second separation components 122. The set of first separation components 121 and the set of second separation components 122 can be assembled to separate the aeration chamber 1103 and the air supply chamber 1102, which is simple to assemble, highly efficient, and reliable.
[0067] The set of first separators 121 are connected to the inner wall of the cover 110 and are spaced apart according to the arrangement direction of the aeration chambers 1103 to separate the aeration chambers 1103, forming a continuous annular gap with the inner peripheral sidewall of the cover 110. In the above illustrated example, the first separators 121 can be arranged parallel to each other along the length direction of the cover 110 to form a linear arrangement of aeration chambers 1103. Of course, in other embodiments, the arrangement can be varied depending on the number and arrangement of the aeration chambers 1103.
[0068] from Figure 4A and Figure 9 As can be seen, the portion of the edge of the first separator 121 near the top of the cover 110 forms a continuous, sealed connection with the inner top wall and the inner side walls of the cover 110, respectively. This prevents air / water exchange between the air supply chamber 1102 and the aeration chamber 1103 (and between the aeration chamber 1103) at the continuous, sealed connection, thus limiting the gas transport between the air supply chamber 1102 and the aeration chamber 1103 via the ventilation structure 160. In a set of first separators 121, the first and last two separators 121 in the arrangement direction form gaps with the inner side walls of the corresponding two covers 110, while the opposite side edges 1211 of the first separator 121 at the end away from the top wall of the cover 110 also form gaps with the inner side walls of the other two covers 110, thereby creating a continuous annular gap, as... Figure 4A As shown, after connecting a set of the second separators 122, the annular continuous air supply chamber 1102 can be formed in the annular continuous gap.
[0069] Optionally, the first partition 121 may be provided with a reinforcing structure, such as one or more reinforcing ribs 1212 connecting the first partition 121 and the inner top wall / inner side wall of the cover 110.
[0070] The set of second separators 122, separate from the cover 110, are detachably fitted with the set of first separators 121 to enclose each of the aeration chambers 1103 on the side opposite to the gap (i.e., the inner side). Figure 4A and Figure 9In the present disclosure, each first partition 121 is arranged at intervals along a straight line, and open sides are formed on two opposite sides of the first partitions in the arrangement direction. There may be two second partitions 122, which are respectively fixedly connected to the edge portions 1211 of the first partitions 121 on the same side at the two sides to form an enclosure to fill the open sides and enclose each of the aeration chambers 1103. It can be understood that in other examples, since the arrangement of the first partitions 121 changes based on the required arrangement of the aeration chambers 1103, the number and size of each second partition 122 and the number of first partitions 121 connected thereto can all be changed. For example, for a plurality of aeration chambers 1103 in a "field"-shaped layout, the middle "ten" shape can be formed by the first partitions 121, and the outer "口" shape can be formed by the second partitions 122. Therefore, the embodiment of the partition structure 120 in the drawings of the present disclosure is only an example, and is not limited thereto. Moreover, the set of second partitions 122 can define the annular continuous air supply chamber 1102 in the gap on the side facing the gap (i.e., the outer side). Thereby, the structure of the pulse aeration device 100 having a plurality of aeration chambers 1103 and the air supply chamber 1102 surrounding the aeration chambers 1103 is formed. The second partition 122 may be provided with the ventilation structure 160 to connect the air supply chamber 1102 and each aeration chamber 1103.
[0071] As Figure 9 shown, the edge portion 1211 of the first partition 121 at the end away from the top of the housing 110 is formed by a notch on the opposite side of the end, and the gap is maintained between the edge portion 1211 and the adjacent inner side wall of the housing 110. An example of the contour of the edge portion 1211 is a curved shape, such as a polygonal line, a curve, or a shape connecting a straight line and a curve, and the example in the figure is a polygonal line shape. The edge portion 1211 bends and extends upward from the gap position where the gap is maintained with the adjacent inner side wall of the housing 110 to abut against the adjacent inner side wall of the housing 110. The second partition 122 can be engaged with the edge portion 1211 in a shape-fitting manner as Figure 8The spacer divides the space into an air supply chamber 1102 and an aeration chamber 1103 located on opposite sides. The advantage of this design is that the volume ratio between the aeration chamber 1103 and the air supply chamber 1102 can be adjusted. Specifically, if the first separator 121 is designed to be completely separated from the inner wall of the adjacent housing 110, the volume of the gap increases, meaning the volume of the air supply chamber 1102 increases while the volume of the aeration chamber 1103 decreases. Because the ventilation structure 160 is relatively low, a large portion of the upper volume of the air supply chamber 1102 becomes unusable, instead encroaching on and sacrificing the volume of the aeration chamber 1103, thus resulting in a lower aeration intensity for an aeration device of the same size. By designing the curved edge 1211 of the first separator 121 and the cooperating second separator 122, the space above the portion of the second separator 122 that bends to the inner wall of the adjacent housing 110 becomes the volume of the aeration chamber 1103. With the same volume of pulse aeration device 100, the volume of the aeration chamber 1103 can be effectively increased, thereby increasing the aeration intensity. It is understood that different volume ratios of the aeration chamber 1103 and the air supply chamber 1102 can be obtained based on the different degrees of curvature of the edge 1211 and the second separator 122.
[0072] Please refer to them together. Figure 9 and Figure 10 , Figure 10 The diagram shows a side view of the second separator in an embodiment of this disclosure.
[0073] As can be seen, the edge 1211 and the second partition 122 connected thereto extend upwardly at an angle to the inner wall of the housing 110. In other embodiments, the edge 1211 and the second partition 122 connected thereto may also be a right-angled curved structure, and are not limited thereto.
[0074] exist Figure 9 In this configuration, the first partition 121 and the second partition 122 can be fitted together. The first partition 121 and the second partition 122 can be fitted together via a strip and a groove 1221, meaning the strip can be inserted into the groove 1221. Optionally, the strip and the groove 1221 can be interference-fitted for mutual locking and positioning. Exemplarily, the strip is formed on the edge 1211 of the first partition 121, and the groove 1221 is formed on the second partition 122. Alternatively, in other embodiments, the objects on which the strip and the groove 1221 are located can be interchanged, and this is not a limitation.
[0075] In addition, Figure 2 It shows Figure 9 The state after the first separator 121 and the second separator 122 are engaged. Figure 11 It shows Figure 2 A magnified view of the structure of part H in the middle. From Figure 11 As can be seen, a portion of the insert protrudes from the groove 1221 towards the bottom of the cover 110. Since the first separator 121 and the second separator 122 can be made of a thermoplastic material, the protruding portion of the insert can serve as a thermoplastic weld point 12111, which is melted away by thermoplastic welding to fix the first separator 121 and the second separator 122 at a single point. Utilizing the protruding portion of the thermoplastic material after interlocking as a weld point for thermoplastic welding to form a fixed connection eliminates the need for metal screws, reduces the risk of sewage corrosion, and provides a secure fixation, effectively extending the lifespan of the pulse aeration device.
[0076] It should be noted that the structure of the pulse aeration device in this embodiment is only an example. Other pulse aeration devices in other embodiments are within the scope of this application as long as a baffle is provided on the air intake channel corresponding to the air inlet, and are not limited to the structure shown in the figure.
[0077] In another embodiment of this disclosure, a membrane module may also be provided. The membrane module includes a pulse aeration device 100 as described in any of the previous embodiments, and a filter membrane located above the pulse aeration device 100. The pulse aerator performs a scrubbing and cleaning action on the filter membrane during aeration. The membrane module using the pulse aeration device 100 in this embodiment reduces energy consumption by more than 50% compared to conventional perforated tube aeration.
[0078] In summary, this disclosure relates to the field of environmental water treatment technology, providing a pulse aeration device and membrane module with airflow buffering. The pulse aeration device includes: a housing forming a receiving space with a bottom opening, and an air inlet forming an air inlet communicating with the receiving space at the top; the receiving space forming an air supply chamber and an aeration chamber communicating with the air supply chamber; the air inlet is connected to the air supply chamber via a flow channel; a baffle is provided in the flow channel connecting the air inlet to the air supply chamber. The baffle can mitigate the impact force of the gas rushing down, so that the gas impacting the baffle is blocked and slowed down before flowing into the side air supply chamber, allowing the gas to be stably supplied to the air supply chamber, effectively balancing and stabilizing the aeration supply of the pulse aeration device.
[0079] The above embodiments are merely illustrative of the principles and effects of this disclosure and are not intended to limit this disclosure. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this disclosure. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this disclosure should still be covered by the protection scope of this disclosure.
Claims
1. A pulse aeration device with airflow buffering, characterized in that, include: The casing forms a receiving space with an opening at the bottom and an air inlet at the top that connects to the receiving space; The accommodating space forms an air supply chamber and an aeration chamber connected to the air supply chamber, and the air inlet is connected to the air supply chamber via a flow channel; A flow baffle is provided in the flow channel connecting the air inlet to the air supply chamber.
2. The pulse aeration device according to claim 1, characterized in that, The air baffle is located directly below the air inlet.
3. The pulse aeration device according to claim 1, characterized in that, The flow deflector is fixedly connected to the inner wall of the casing.
4. The pulse aeration device according to claim 1, characterized in that, include: A partition structure is fixedly disposed in the accommodating space to form the aeration chamber and the air supply chamber located around the aeration chamber, and the baffle is fixedly connected to the air supply chamber.
5. The pulse aeration device according to claim 1, characterized in that, include: A partition structure is fixedly disposed in the accommodating space, forming the aeration chamber and the air supply chamber located outside the aeration chamber between the partition structure and the inner peripheral sidewall of the cover. The two ends of the baffle are respectively connected to the air supply chamber and the partition structure.
6. The pulse aeration device according to claim 5, characterized in that, The separation structure includes: a first separator fixedly connected to the inner wall of the housing, and the flow-blocking member is fixedly connected to the first separator and the opposite inner wall of the housing at opposite ends.
7. The pulse aeration device according to any one of claims 3 to 6, characterized in that, The fixed connection is a one-piece molded connection.
8. The pulse aeration device according to claim 6, characterized in that, The other two opposite ends of the baffle form a gap between them and the corresponding inner sidewall of the casing, which connects to the air supply chamber.
9. The pulse aeration device according to claim 1, characterized in that, The shape of the side of the baffle facing the air inlet is one of the following: a plane; a zigzag or arc shape protruding towards the air inlet.
10. A membrane module, characterized in that, include: The pulse aeration device and the filter membrane located above the pulse aeration device as described in any one of claims 1 to 9.
Citation Information
Patent Citations
Pulse aerator and working method thereof
CN112279360A