Aluminum foil etching acid recycling device
Patent Information
- Application Number
- CN202522375905.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0005]本实用新型的目的是为了解决现有技术中,因人工操作误差导致电解液组分不稳定,并且多数设备未设置预处理单元,废酸中的悬浮杂质直接进入分离组件,易造成组件堵塞,需频繁停机清洗,导致回收效率降低的问题,而提出的一种铝箔腐蚀酸回收利用装置
1、通过设置过滤网,可在废酸进入废酸储存箱前,预先拦截其中的悬浮杂质,防止杂质随废酸进入分离箱的膜主体,解决了现有设备因杂质堵塞膜组件需频繁停机清洗的问题,减少停机时间,显著提升回收流程的连续性与效率;
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Figure CN224832441U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum foil corrosive acid technology, and in particular relates to an aluminum foil corrosive acid recycling device. Background Technology
[0002] Aluminum foil etching acid is a specific acid system used in aluminum foil production to chemically etch and expand the pores on the surface of aluminum foil. It is essentially a "functional acid" whose core function is to etch a uniform and dense porous structure on the surface of aluminum foil. These porous structures can significantly increase the specific surface area of aluminum foil, meeting the requirements of electrolytic capacitors.
[0003] Currently, in waste acid recovery equipment, regenerated acid needs to be manually transferred to a separate compounding tank. After the acid concentration is manually sampled and tested, fresh acid and additives are manually added. This process is time-consuming and labor-intensive, and is prone to instability of electrolyte composition due to human error. In addition, most equipment does not have a pretreatment unit, and suspended impurities in the waste acid directly enter the separation component, which can easily cause component blockage and require frequent shutdowns for cleaning, resulting in reduced recovery efficiency.
[0004] Therefore, we propose an aluminum foil corrosion acid recovery and utilization device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to solve the problems in the prior art, such as unstable electrolyte composition due to human operation errors, and the fact that most equipment does not have a pretreatment unit, allowing suspended impurities in waste acid to directly enter the separation component, which easily causes component blockage, requires frequent shutdowns for cleaning, and leads to reduced recovery efficiency. Therefore, this invention proposes an aluminum foil corrosion acid recovery and utilization device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A device for recycling aluminum foil corroding acid includes a waste acid storage tank. A control panel and a mixing tank are fixedly connected to the left side of the waste acid storage tank. A chemical solution storage tank and a water storage tank are fixedly connected to the upper surface of the waste acid storage tank. A first water pump is fixedly connected to the upper surface of the waste acid storage tank, and a liquid storage pipe is fixedly connected to the output end of the first water pump. Several identical spray nozzles are fixedly connected to the outer surface of the liquid storage pipe. A second water pump is fixedly connected to the upper surface of the water storage tank, and a water storage pipe is fixedly connected to the output end of the second water pump. Several identical water spray nozzles are fixedly connected to the outer surface of the water storage pipe. A stepper motor is fixedly connected to the upper surface of the mixing tank. The machine includes a bearing fixedly connected to the inner wall of the compounding tank, a stirring rod fixedly connected to the inner ring of the bearing, a first delivery pump fixedly connected to the left side of the drug storage tank, the output end of the first delivery pump fixedly connected to the upper surface of the compounding tank, a separation tank fixedly connected to one side of the waste acid storage tank, a second delivery pump fixedly connected to the left side of the separation tank, the output end of the second delivery pump fixedly connected to the outer surface of the compounding tank, a movable frame snapped into the inside of the separation tank, several identical membrane bodies fixedly connected to the inner wall of the movable frame, a feed pipe fixedly connected to the upper surface of the waste acid storage tank, and a filter screen fixedly connected to the inner wall of the feed pipe.
[0007] Preferably, a reinforcing frame is fixedly connected to the outer surface of the control panel, and the right side of the reinforcing frame is fixedly connected to the left side of the waste acid storage tank.
[0008] Preferably, a fixing frame is fixedly connected to the outer surface of the first water pump, and the bottom surface of the fixing frame is fixedly connected to the upper surface of the waste acid storage tank.
[0009] Preferably, a support frame is fixedly connected to the outer surface of the second water pump, and the bottom surface of the support frame is fixedly connected to the upper surface of the water storage tank.
[0010] Preferably, a protective box is fixedly connected to the outer surface of the stepper motor, and the bottom surface of the protective box is fixedly connected to the upper surface of the compound box.
[0011] Preferably, a pull handle is fixedly connected to the outer surface of the movable frame, and two limiting frames are fixedly connected to the outer surface of the pull handle. The outer surface of each limiting frame is fixedly connected to the outer surface of the movable frame. A first discharge valve is fixedly connected to the outer surface of the separation box, and a second discharge valve is fixedly connected to the left side of the compounding box.
[0012] In summary, the technical effects and advantages of this utility model are as follows: 1. By setting up a filter screen, suspended impurities in the waste acid can be intercepted before entering the waste acid storage tank, preventing impurities from entering the membrane body of the separation tank with the waste acid. This solves the problem of frequent shutdowns for cleaning of existing equipment due to impurities clogging the membrane module, reduces downtime, and significantly improves the continuity and efficiency of the recycling process. 2. By setting up an automated conveying structure with a first and a second conveying pump, fresh medicine and separated pure acid can be directly conveyed to the compounding tank, replacing manual transfer and avoiding spillage and inefficiency problems caused by manual operation. The controller can accurately control the conveying volume of the two pumps according to preset process parameters, avoiding concentration deviations caused by manual sampling and addition. At the same time, the stepper motor in the compounding tank drives the stirring rod to rotate, which can fully mix the medicine and acid, further ensuring the uniformity of the regenerated acid components and meeting the "functional" requirements of the acid system for aluminum foil corrosion. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the aluminum foil corrosion acid recovery and utilization device of this utility model; Figure 2 This is a three-dimensional structural diagram of the feed pipe of this utility model; Figure 3 This is a three-dimensional structural diagram of the liquid storage pipeline of this utility model; Figure 4 This is a three-dimensional structural diagram of the water storage pipeline of this utility model; Figure 5 This is a three-dimensional structural diagram of the movable frame of this utility model; Figure 6 This is a three-dimensional structural diagram of the stirring rod of this utility model.
[0014] In the diagram: 1. Waste acid storage tank; 2. Control panel; 3. Reinforcing frame; 4. Feed pipe; 5. Filter screen; 6. Chemical storage tank; 7. Separation tank; 8. Movable frame; 9. First discharge valve; 10. Second discharge valve; 11. Protective box; 12. Water storage tank; 13. Compounding tank; 14. Water storage pipe; 15. First water pump; 16. Fixed frame; 17. Liquid storage pipe; 18. Spray head; 19. Second water pump; 20. Support frame; 21. Water spray head; 22. Membrane body; 23. Pull handle; 24. Limit frame; 25. Stepper motor; 26. Bearing; 27. Stirring rod; 28. First transfer pump; 29. Second transfer pump. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0016] Reference Figure 1-6 An aluminum foil corrosion acid recycling device includes a waste acid storage tank 1. A control panel 2 and a compounding tank 13 are fixedly connected to the left side of the waste acid storage tank 1. A medicine storage tank 6 and a water storage tank 12 are fixedly connected to the upper surface of the waste acid storage tank 1. A first water pump 15 is fixedly connected to the upper surface of the waste acid storage tank 1. A liquid storage pipe 17 is fixedly connected to the output end of the first water pump 15. A reinforcing frame 3 is fixedly connected to the outer surface of the control panel 2. The right side of the reinforcing frame 3 is fixedly connected to the left side of the waste acid storage tank 1. The reinforcing frame 3 can reinforce the position of the control panel 2 and prevent it from shifting during use.
[0017] Several identical spray nozzles 18 are fixedly connected to the outer surface of the liquid storage pipe 17. A second water pump 19 is fixedly connected to the upper surface of the water storage tank 12. The output end of the second water pump 19 is fixedly connected to the water storage pipe 14. Several identical water spray nozzles 21 are fixedly connected to the outer surface of the water storage pipe 14. A stepper motor 25 is fixedly connected to the upper surface of the compounding box 13. A bearing 26 is fixedly connected to the inner wall of the compounding box 13. A fixing frame 16 is fixedly connected to the outer surface of the first water pump 15. The bottom surface of the fixing frame 16 is fixedly connected to the upper surface of the waste acid storage tank 1. The fixing frame 16 can fix the first water pump 15 to prevent it from swaying during use.
[0018] A stirring rod 27 is fixedly connected to the inner ring of the bearing 26. A first delivery pump 28 is fixedly connected to the left side of the medicine storage tank 6. The output end of the first delivery pump 28 is fixedly connected to the upper surface of the compounding tank 13. A support frame 20 is fixedly connected to the outer surface of the second water pump 19. The bottom surface of the support frame 20 is fixedly connected to the upper surface of the water storage tank 12. The support frame 20 can fix and support the second water pump 19 to prevent it from shaking violently during operation.
[0019] A separation box 7 is fixedly connected to one side of the waste acid storage box 1. A second delivery pump 29 is fixedly connected to the left side of the separation box 7. The output end of the second delivery pump 29 is fixedly connected to the outer surface of the compounding box 13. A movable frame 8 is snapped into the inside of the separation box 7. A protective box 11 is fixedly connected to the outer surface of the stepper motor 25. The bottom surface of the protective box 11 is fixedly connected to the upper surface of the compounding box 13. The protective box 11 can protect the stepper motor 25 and prevent it from being interfered with by external dust and impurities during use.
[0020] Several identical membrane bodies 22 are fixedly connected to the inner wall of the movable frame 8. The upper surface of the waste acid storage tank 1 is fixedly connected to the feed pipe 4. The inner wall of the feed pipe 4 is fixedly connected to the filter screen 5. The outer surface of the movable frame 8 is fixedly connected to the pull handle 23. The outer surface of the pull handle 23 is fixedly connected to two limit frames 24. The outer surface of each limit frame 24 is fixedly connected to the outer surface of the movable frame 8. The outer surface of the separation tank 7 is fixedly connected to the first discharge valve 9. The left side of the compounding tank 13 is fixedly connected to the second discharge valve 10. By pulling the handle 23 and the limit frames 24, the movable frame 8 can be easily disassembled, enhancing the applicability of the device.
[0021] The working principle of this utility model is as follows: When in use, the waste acid generated by the corrosion of aluminum foil is first introduced through the feed pipe 4. When the waste acid flows through the feed pipe 4, the filter screen 5 directly intercepts the suspended impurities in the waste acid, preventing the impurities from entering the subsequent separation stage with the waste acid. The pretreated waste acid is temporarily stored in the waste acid storage tank 1. After the waste acid in the waste acid storage tank 1 reaches the preset liquid level, the second delivery pump 29 is started to transport the pretreated waste acid in the waste acid storage tank 1 to the separation tank 7. The membrane body 22 in the separation tank 7 performs deep filtration on the waste acid, intercepting the fine impurities that are not intercepted by the filter screen 5. The pure acid liquid permeates to the other side of the membrane body 22 and collects at the bottom of the separation tank 7. If a decrease in separation efficiency is detected, such as an increase in the pressure of the second delivery pump 29, the movable frame 8 can be pulled out from the separation tank 7 by pulling the handle 23, and a new membrane body 22 can be replaced and reinstalled. There is no need to shut down and disassemble the entire equipment. The first delivery pump 28 is started to transport the fresh acid and additives in the drug storage tank 6 to the compounding tank 13. At the same time, the second delivery pump 29 is started to transport the pure acid in the separation tank 7 to the compounding tank 13 according to the preset ratio. The stepper motor 25 in the upper surface protection box 11 of the compounding tank 13 is started. The output end of the stepper motor 25 drives the stirring rod 27 to rotate at high speed through the bearing 26, so that the fresh drug and pure acid are fully mixed. The control panel 2 monitors the acid concentration in the compounding tank 13 in real time and provides feedback through the built-in sensor. After the concentration reaches the requirements of the aluminum foil etching process, the second discharge valve 10 on the left side of the compounding tank 13 is opened to transport the qualified regenerated acid to the aluminum foil etching production line.
[0022] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A device for recovering and utilizing aluminum foil corrosion acid, comprising a waste acid storage tank (1), characterized in that: The waste acid storage tank (1) has a control panel (2) and a compounding tank (13) fixedly connected to its left side. The waste acid storage tank (1) has a medicine storage tank (6) and a water storage tank (12) fixedly connected to its upper surface. A first water pump (15) is fixedly connected to the upper surface of the waste acid storage tank (1). The output end of the first water pump (15) is fixedly connected to a liquid storage pipe (17). Several identical spray nozzles (18) are fixedly connected to the outer surface of the liquid storage pipe (17). A second water pump (19) is fixedly connected to the upper surface of the water storage tank (12). The output end of the second water pump (19) is fixedly connected to a water storage pipe (14). Several identical water spray nozzles (21) are fixedly connected to the outer surface of the water storage pipe (14). A stepper motor (25) is fixedly connected to the upper surface of the compounding tank (13). A bearing (26) is fixedly connected to the inner wall, and a stirring rod (27) is fixedly connected to the inner ring of the bearing (26). A first delivery pump (28) is fixedly connected to the left side of the liquid storage tank (6). The output end of the first delivery pump (28) is fixedly connected to the upper surface of the compounding tank (13). A separation tank (7) is fixedly connected to one side of the waste acid storage tank (1). A second delivery pump (29) is fixedly connected to the left side of the separation tank (7). The output end of the second delivery pump (29) is fixedly connected to the outer surface of the compounding tank (13). A movable frame (8) is snapped into the inside of the separation tank (7). Several identical membrane bodies (22) are fixedly connected to the inner wall of the movable frame (8). A feed pipe (4) is fixedly connected to the upper surface of the waste acid storage tank (1). A filter screen (5) is fixedly connected to the inner wall of the feed pipe (4).
2. The aluminum foil corrosion acid recovery and utilization device according to claim 1, characterized in that: A reinforcing frame (3) is fixedly connected to the outer surface of the control panel (2), and the right side of the reinforcing frame (3) is fixedly connected to the left side of the waste acid storage tank (1).
3. The aluminum foil corrosion acid recovery and utilization device according to claim 1, characterized in that: The outer surface of the first water pump (15) is fixedly connected to a fixing frame (16), and the bottom surface of the fixing frame (16) is fixedly connected to the upper surface of the waste acid storage tank (1).
4. The aluminum foil corrosion acid recovery and utilization device according to claim 1, characterized in that: The second water pump (19) has a support frame (20) fixedly connected to its outer surface, and the bottom surface of the support frame (20) is fixedly connected to the upper surface of the water storage tank (12).
5. The aluminum foil corrosion acid recovery and utilization device according to claim 1, characterized in that: The outer surface of the stepper motor (25) is fixedly connected to a protective box (11), and the bottom surface of the protective box (11) is fixedly connected to the upper surface of the composite box (13).
6. The aluminum foil corrosion acid recovery and utilization device according to claim 1, characterized in that: The outer surface of the movable frame (8) is fixedly connected to a pull handle (23), and the outer surface of the pull handle (23) is fixedly connected to two limit frames (24). The outer surface of each limit frame (24) is fixedly connected to the outer surface of the movable frame (8). The outer surface of the separation box (7) is fixedly connected to a first discharge valve (9), and the left side of the compounding box (13) is fixedly connected to a second discharge valve (10).