Cutting wheel

CN224832525UActive Publication Date: 2026-10-09JIAXING WORLDIA DIAMOND TOOLS CO LTD
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Patent Information

Application Number
CN202521660860.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2026-10-09
Estimated Expiration
2035-08-06

AI Technical Summary

Technical Problem

现有技术中刀轮一般采用圆刀轮,不仅渗透能力较差,在切割过程中还易滑刀,而使用带齿刀轮时又存在崩齿、断齿、使用寿命过短的问题

Benefits of technology

[0017]本实用新型中在切割部上设置有若干个齿槽,且在齿槽内设置有若干个凹槽,不仅更利于排屑,而且能够较好分散切割应力,以减少切割过程中玻璃材料等出现局部崩裂的风险。进一步地,凹槽设置为半圆型槽,以加深齿槽的深度,且结构圆滑,便于顺畅排屑,避免在切割过程中出现堵孔、卡顿等现象,以此提高切割良率。同时,本实用新型中在主体部的周向设置切割部,并利用切割部在玻璃上划出微裂纹,通过齿槽的设置可有效避免滑刀、崩齿、断齿的问题,进而延长其使用寿命。

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Abstract

The utility model belongs to the technical field of cutter wheel discloses cutting cutter wheel, including main part and cutting part, the circumferential setting of cutting part along main part, be provided with a plurality of tooth slot on cutting part, and every tooth slot recess has a plurality of recesses, and the recess is semicircular groove. The utility model discloses through setting up a plurality of recesses in tooth slot, not only more beneficial to chip removal, and can better disperse cutting stress, to reduce the risk of partial collapse of glass material etc. in the cutting process, recess setting is semicircular groove, deepen the depth of tooth slot, and the structure is smooth, and it is convenient to smooth chip removal, avoids the phenomenon such as hole plugging, jam etc. in the cutting process, to improve cutting yield.
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Description

Technical Field

[0001] This utility model relates to the field of cutting wheel technology, and in particular to a cutting cutting wheel. Background Technology

[0002] In glass cutting, a cutting wheel is typically used to create cutting lines on the glass surface, inducing beneficial linear microcracks. These microcracks then separate when they reach a certain size, allowing them to propagate in two directions: transverse and longitudinal. Generally, cracks caused by transverse forces are called transverse cracks, and those caused by longitudinal forces are called longitudinal cracks. In glass cutting, smaller transverse cracks result in higher glass cutting strength, while deeper longitudinal cracks indicate better cutting wheel penetration. Current technology generally uses circular cutting wheels, which not only have poor penetration but are also prone to slippage during cutting. Toothed cutting wheels, on the other hand, suffer from problems such as tooth breakage, tooth damage, and short service life. Therefore, improving the stability of the cutting wheel during glass cutting, reducing the probability of abnormalities, and facilitating chip removal during the cutting process are problems that need to be solved by those skilled in the art. Utility Model Content

[0003] The purpose of this invention is to provide a cutting wheel that improves the stability of the cutting wheel during glass cutting, reduces the probability of abnormalities during cutting, extends the service life of the cutting wheel, and facilitates chip removal during the cutting process.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A cutting wheel, comprising:

[0006] The main body and the cutting part are arranged around the circumference of the main body. The cutting part is provided with a number of tooth grooves, and each tooth groove is recessed with a number of grooves, and the grooves are semi-circular grooves.

[0007] Alternatively, each tooth groove may have three grooves to form a quincunx structure.

[0008] Optionally, the included angle between the center lines of the two grooves on both sides of each tooth groove is set to θ2, and the value of θ2 is in the range of 110°-120°.

[0009] Optionally, it also includes a connecting portion, through which the main body is connected to the cutting portion, and the cutting portion is connected to one of the connecting portions on each side along the axial direction of the main body.

[0010] Alternatively, the connecting portion is inclined, with its high end connected to the main body and its low end connected to the cutting portion.

[0011] Optionally, the included angle between the two extension lines of the connecting portion on both sides of the cut portion is set to θ1, and the value of θ1 is in the range of 90°-160°.

[0012] Optionally, the tooth groove is configured as an arc-shaped groove, and the inner diameter of the tooth groove is set to R, wherein the value of R is in the range of 0.01mm-0.03mm.

[0013] Alternatively, the inner diameter of the groove is set to r, where r ranges from 0.005mm to 0.01mm.

[0014] Optionally, the tooth groove is configured as an arc-shaped groove, with the inner diameter of the tooth groove set to R, the inner diameter of the groove set to r, and the depth of the tooth groove set to h, where h satisfies h = R + r, and the value of h is within the range of 0.01 mm to 0.02 mm.

[0015] Optionally, the outer diameter of the cutting wheel is set to D and the thickness is set to H, where D ranges from 2mm to 6mm and H ranges from 0.65mm to 1.2mm.

[0016] The beneficial effects of this utility model are:

[0017] This invention features a cutting section with several toothed grooves, each containing several recessed grooves. This not only facilitates chip removal but also effectively disperses cutting stress, reducing the risk of localized cracking of glass materials during the cutting process. Furthermore, the recesses are semi-circular to deepen the toothed grooves and create a smooth structure, ensuring smooth chip removal and preventing blockages or jamming during cutting, thereby improving cutting yield. Simultaneously, the cutting section is circumferentially positioned on the main body and uses it to create micro-cracks on the glass. The toothed grooves effectively prevent slippage, tooth breakage, and tooth snapping, thus extending the glass's service life. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the first axial side of the cutting wheel according to an embodiment of the present invention;

[0019] Figure 2 This is a second isometric schematic diagram of the cutting wheel described in this embodiment of the present invention;

[0020] Figure 3 This is a partially enlarged schematic diagram of the cutting wheel described in an embodiment of the present invention;

[0021] Figure 4 This is a front view schematic diagram of the cutting wheel described in an embodiment of this utility model;

[0022] Figure 5 yes Figure 4 sectional view along line AA;

[0023] Figure 6 This is an enlarged schematic diagram of the groove in the cutting wheel described in this embodiment of the utility model.

[0024] In the picture:

[0025] 10-Main body; 20-Connecting part; 30-Groove; 101-Inner hole; 301-Groove. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar parts or parts having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0027] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] In the description of this utility model, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0029] The technical solution of this embodiment will be further described below with reference to the accompanying drawings and specific implementation methods.

[0030] like Figures 1-6 As shown, this embodiment provides a cutting wheel, including a main body 10 and a cutting part. The cutting part is arranged circumferentially along the main body 10. The cutting part is provided with a plurality of tooth grooves 30, and each tooth groove 30 is recessed with a plurality of grooves 301, and the grooves 301 are semi-circular grooves.

[0031] Specifically, in this embodiment, a plurality of toothed grooves 30 are provided on the cutting section, and a plurality of recesses 301 are provided within the toothed grooves 30. This not only facilitates chip removal but also effectively disperses cutting stress, thereby reducing the risk of localized cracking of glass materials during the cutting process. Furthermore, the recesses 301 are designed as semi-circular grooves to deepen the depth of the toothed grooves 30, and their smooth structure facilitates smooth chip removal, preventing blockages and jamming during the cutting process, thus improving the cutting yield. Simultaneously, in this embodiment, a cutting section is provided circumferentially on the main body 10, and micro-cracks are created on the glass using the cutting section. The toothed grooves 30 effectively prevent problems such as blade slippage, tooth breakage, and tooth fracture, thereby extending its service life.

[0032] The specific structure of the cutting wheel in this embodiment will be described below.

[0033] like Figures 1-3 As shown, in this embodiment, the cutting wheel includes a main body 10, a connecting part 20, and a cutting part, with the main body 10 connected to the cutting part via the connecting part 20. Specifically, in this embodiment, the cutting part is arranged circumferentially along the main body 10, and a connecting part 20 is connected to each side of the cutting part along the axial direction of the main body 10. The two connecting parts 20 are symmetrically arranged to form the overall structure of the cutting wheel, enabling the cutting wheel to perform cutting operations using the cutting part. Specifically, the connecting part 20 is inclined, with its high end connected to the main body 10 and its low end connected to the cutting part, thereby ensuring a smaller contact area between the cutting part and the items to be cut, thus improving cutting efficiency.

[0034] Combination Figures 4-6 As shown, in this embodiment, the outer diameter of the cutting wheel is set to D, and the value of D ranges from 2mm to 6mm. Further, the thickness of the cutting wheel is set to H, and the value of H ranges from 0.65mm to 1.2mm. Correspondingly, the included angle between the extended lines of the two connecting portions 20 on both sides of the cutting part is set to θ1, and the value of θ1 ranges from 90° to 160°, thereby determining the main cutting edge angle of the cutting wheel. For example, in this embodiment, the outer diameter of the cutting wheel is set to 2.1mm, the thickness H of the cutting wheel is set to 0.65mm, and θ1 is set to 115°. In other embodiments, other values ​​can be set as needed, and this is not limited here.

[0035] Optionally, an inner hole 101 is provided axially through the center of the main body 10, and the diameter of the inner hole 101 is set to d, the value of d being in the range of 0.8mm-1.2mm, which can be used for installation to ensure stable cutting. For example, in this embodiment, the diameter d of the inner hole 101 is set to 0.8mm, but it can also be set as needed in other embodiments.

[0036] like Figure 6As shown, in this embodiment, the cutting section is provided with a plurality of toothed grooves 30, and the tooth pitch of two adjacent toothed grooves 30 is the same, so as to facilitate cutting and chip removal and ensure the stability and accuracy of cutting. Further, each toothed groove 30 is recessed with a plurality of grooves 301, and the grooves 301 are semi-circular grooves. Each groove 301 is independently distributed, and the tooth pitch of two adjacent grooves 301 is the same, so as to ensure the stability of cutting, facilitate the dispersion of cutting stress, and avoid the risk of localized cracking of the cut material. For example, in this embodiment, three grooves 301 are provided, and the three grooves 301 form a quincunx structure to facilitate the discharge of material debris. For example, the tooth pitch L of two adjacent toothed grooves 30 satisfies L≥10um.

[0037] Specifically, the included angle between the center lines of the two grooves 301 on the left and right sides of each tooth groove 30 is set to θ2, and the value of θ2 is in the range of 110°-120°. For example, in this embodiment, θ2 is set to 110°, but it can be set as needed in other embodiments. Further, the tooth groove 30 is set as an arc-shaped groove, and the inner diameter of the tooth groove 30 is set to R, and the value of R is in the range of 0.01mm-0.03mm. For example, in this embodiment, the inner diameter R of the tooth groove 30 is set to 0.025mm, but it can be set as needed in other embodiments. Correspondingly, the inner diameter of the groove 301 is set to r, and the value of r is in the range of 0.005mm-0.01mm. For example, in this embodiment, the inner diameter r of the groove 301 is set to 0.0075mm, but it can be set as needed in other embodiments. Optionally, the depth of the tooth groove 30 is set to h, and h satisfies h = R + r, where the inner diameter of the tooth groove 30 is set to R, and the inner diameter of the groove 301 is set to r. Specifically, the value of h is in the range of 0.01mm-0.02mm.

[0038] Therefore, in this embodiment, the cutting wheel improves the cutting section compared to a traditional cutting wheel. It not only features toothed grooves 30, but also a semi-circular groove 301 recessed within the toothed grooves 30. This facilitates the timely removal of glass fragments during cutting and effectively reduces clogging and jamming during the cutting process. By dispersing cutting stress, it reduces the risk of localized glass breakage and improves cutting yield. In other embodiments, the shape of the groove 301 within the toothed grooves 30 can also be set to other shapes such as square or V-shaped as needed.

[0039] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A cutting wheel, characterized in that, include: The main body (10) and the cutting part are arranged along the circumference of the main body (10). The cutting part is provided with a plurality of tooth grooves (30). The tooth grooves (30) are set as arc grooves, and each tooth groove (30) is recessed with a plurality of grooves (301). The grooves (301) are semi-circular grooves. Each of the toothed grooves (30) is provided with three grooves (301) to form a quincunx structure.

2. The cutting wheel according to claim 1, characterized in that, The included angle between the center lines of the two grooves (301) on both sides of each tooth groove (30) is set to θ2, and the value of θ2 is in the range of 110°-120°.

3. The cutting wheel according to claim 1, characterized in that, It also includes a connecting part (20), the main body (10) is connected to the cutting part through the connecting part (20), and the cutting part is connected to a connecting part (20) on both sides along the axial direction of the main body (10).

4. The cutting wheel according to claim 3, characterized in that, The connecting part (20) is inclined, and the high end of the connecting part (20) is connected to the main body part (10), and the low end of the connecting part (20) is connected to the cutting part.

5. The cutting wheel according to claim 4, characterized in that, The included angle between the extension lines of the two connecting parts (20) on both sides of the cutting part is set to θ1, and the value of θ1 is in the range of 90°-160°.

6. The cutting wheel according to claim 1, characterized in that, The inner diameter of the tooth groove (30) is set to R, and the value of R is within the range of 0.01mm-0.03mm.

7. The cutting wheel according to claim 1, characterized in that, The inner diameter of the groove (301) is set to r, and the value of r is within the range of 0.005mm-0.01mm.

8. The cutting wheel according to claim 1, characterized in that, The inner diameter of the tooth groove (30) is set to R, the inner diameter of the groove (301) is set to r, and the depth of the tooth groove (30) is set to h, where h satisfies h=R+r and the value range of h is 0.01mm-0.02mm.

9. The cutting wheel according to any one of claims 1-8, characterized in that, The outer diameter of the cutting wheel is set to D and the thickness is set to H, with D ranging from 2mm to 6mm and H ranging from 0.65mm to 1.2mm.